R10079 – High Voltage Disconnect May Cause Drive Power Loss – 2021-2022 Polestar 2

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February 24, 2021 NHTSA CAMPAIGN NUMBER: 21V110000

High Voltage Disconnect May Cause Drive Power Loss

A disconnected high voltage system can cause a loss of drive power, increasing the risk of a crash.

 

NHTSA Campaign Number: 21V110

Manufacturer Polestar Automotive USA, Inc.

Components ELECTRICAL SYSTEM

 

Summary

Polestar Automotive USA, Inc. (Polestar) is recalling certain 2021-2022 Polestar 2 vehicles. The Battery Energy Control Module (BECM) microprocessor may reset and cause the high voltage system to disconnect.

 

Remedy

Polestar will notify owners, and the software will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed April 23, 2021. Owners may contact Polestar customer service at 1-800-806-2504. Polestar’s number for this recall is R10079.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Check for Polestar Recalls

 


Polestar

VIN: vmxxxxxx

 

Dear

Polestar Performance AB has decided that a defect which relates to motor vehicle safety exists on certain 2021 Polestar 2 vehicles due to a micro-processor reset in the Battery Energy Control Module (BECM).

Polestar has identified that there is a risk of a micro-processor reset in the Battery Energy Control Module (BECM) which unintentionally may cause the High Voltage contactors to disconnect during driving. If this happens there could be a sudden loss of power to the wheels.

This important software update for your Polestar 2 is ready. It will be released as an Over-TheAir (OTA) update which we are now rolling out incrementally in batches and you will soon receive the new software directly in your car. It may take up to two weeks before you receive the notification in the car.

The latest update, first and foremost, addresses Recall RI 0079 which means you should please download the update as soon as possible. Of course, if you prefer to visit a Polestar Service Point or have issues with the installation, your nearest service point will be able to apply the update for you. You should quote the Recall RI 0079.

Please note that you will also receive a “recall notice” in the mail or by email.

With this update we are also addressing a few improvements to your car that will improve your experience. Refer to the release notes below for a full list of the upgrades.

Kind regards,
Polestar

 

The update process is as follows:

Download: while using the car

  1. The software package will download automatically in the background whenever you are driving the car. The package is quite large and may take some time — up to two hours in total. There is no cost involved. If you stop driving before the download is complete, it will automatically resume the next time you drive.

 

Installation: while not using the car

  1. Once the download is complete, your car will notify you that the installation is ready the next time you start the car and provide full instructions on what to do. A minimum charge level of 40% is required in order to run the installation.
  2. You will have the option to start the installation immediately, or later, which will dismiss the notification. You will find it again by swiping down from the top of the screen to access notifications.
  3. The installation will take approximately 90 minutes and you will not be able to use the car during the update.
  4. You should not charge the car during this specific installation.
  5. A successful installation will result in a success message shown on your centre display.
  6. If for any reason the installation is not successful, the car will report the reason. If necessary, please contact Polestar Support for advice. If you are not able to retry installation right away, simply dismiss the notification and you will be able to drive as normal. You will be able to retry the installation at another time by accessing the notification tray by swiping down from the top of the screen.

Release notes for software update: P2108.3

  • Recall R10079
  • Android 10 (Q)
  • Admin privileges for vehicle profiles: Allows profile owner to do factory reset
  • Harman Kardon premium audio: Enhanced surround sound
  • Radio: FM/DAB linking for seamless listening experience (NOTE: radio favorites will be erased and need to be reprogrammed) Climate timers: stability improvements
  • 360 camera: Quality and stability improvements
  • Bluetooth: Phone favourite contacts now sync with the car; general quality and stability improvements
  • Owner’s manual: Quality improvements
  • Connected Safety: Cloud-based safety information shared between Polestar and Volvo vehicles that helps improve driving safety by warning other drivers of potential hazards
  • Range improvements
  • DC charging: Incremental speed improvements
  • AC charging: Stability improvements

Your continued satisfaction with your Polestar 2 is of highest importance to us.

If you no longer own the vehicle, please help us to update our records by contacting Polestar Support.

To learn more about Polestar safety recall, visit us at: https://www.polestar.com/us/recallinformation/

 

Questions?

Take a look at our Support site for frequently asked questions or contact Polestar Support.

Support site

Contact Polestar Support

 


STEVE DEGRAZIO – HEAD OF CUSTOMER SERVICE, NORTH AMERICA

February 24, 2021
Subject: Recall R10079
TO: All U.S. and Canadian Service Points

 

NEW VEHICLES IN RETAILER INVENTORY

It is a violation of federal law for a retailer to deliver any new Polestar that is eligible for a recall. Service Points are advised to check all vehicles in inventory for recall eligibility and repair immediately. Violation of this requirement by a Service Point could result in a civil penalty of up to $21,000 per vehicle.

Correct all vehicles in your new vehicle inventory before delivery.

 

USED VEHICLES IN INVENTORY

Polestar is ordering the stop-delivery of affected vehicles in auction and inventory until the recalled item can be repaired.

Stopping the delivery of affected used vehicles until the recall is complete is consistent with Polestar commitment to safety. Additionally, while Federal law does not prohibit the sale of used vehicles with open recalls, the sale of such cars could violate certain state laws and create liability on behalf of the service point.

 

What does this mean for customers?

Customers will not be able to take delivery of affected vehicles until the recall has been completed.

 

When will this be resolved?

Polestar on behalf of Polestar Performance AB, have decided to launch Recall R10079 on certain model year 2021 Polestar 2 vehicles.

 

Polestar has identified that there is a risk of a micro-processor reset in the Battery Energy Control Module (BECM) which may cause the High Voltage contactors to open during driving. During driving, without any initial warning, there may be a risk that the high voltage system becomes unintentionally disconnected.

 

Worst case scenario is loss of propulsion during driving leading to increased risk of crash and injury. Full steering and brake capability remain.

 

The corrective action is to perform a Software Upgrade. The corrective action is to perform a Software Upgrade.  Either an authorized Polestar Service Point or an over-the-air (“OTA”) update will update the software.

 

Vehicle eligibility must be confirmed:

  • Vehicle Inquiry – Warranty Vehicle Inquiry where the message “Recall R10079 Polestar 2 Software Update” will appear for eligible vehicles, F4+History from the main Inquiry menu must be selected to confirm Recall R10079 has not been completed. Eligibility can also be confirmed in TIE.
  • Recall R10079 eligible vehicles not yet delivered to end customers must be corrected prior to delivery.

 

All vehicles must be checked for any incomplete recalls or service campaigns or service upgrades.  All open Recall, Service Campaigns or Service Action repairs must be completed.

 

OWNER NOTIFICATION

An owner notification letter will be sent out that will notify the owner of this recall instructing them to contact their Polestar Service Point and request an appointment to have this repair completed, if they choose not to accept the over-the-air download.

 

PORT VEHICLES

NOT all eligible vehicles arriving from the ports will have this recall completed. Vehicle eligibility must be confirmed.

 

PARTS / PARTS RETURN

Please refer to Parts Bulletin R10079 which will be released shortly. No parts are required to be returned for this recall.

 

CLAIM SUBMISSION

A Quality Bulletin will be released shortly.  Please refer to the claim submission information in the Quality Bulletin.

 

SERVICE POINT RESPONSIBILITIES

Service Point must perform this recall campaign on eligible vehicles regardless of miles/kilometers or vehicle age. All work performed under this recall is free of charge to the owner. As the safety of our customers is our utmost priority, we are taking full responsibility to ensure the highest quality and safety standards for our cars.

If you have questions about this recall or any other field service action, please contact me or any member of Customer.

 

Your cooperation in completing this important recall is greatly appreciated.

 

Best regards,

 

Steve DeGrazio
Head of Customer Service, North America
201-981-7066
Steve.degrazio@polestar.com

 


Polestar

Service and Parts Business
Parts Bulletin
TITLE:

Recall R10079 Polestar 2 Software Update Model Year: Polestar 2 2021

GROUP:

30

NO: R10079 CAR MARKET: United States and Canada
REVISIONS: ISSUE DATE: 2021-03-01 STATUS DATE:

2021-03-01

Page 1 of 1

 

Reference Bulletins:  QB R10079

Polestar on behalf of Polestar Performance AB, have decided to launch Recall R10079 on certain model year 2021 Polestar 2 vehicles.

Polestar has identified that there is a risk of a micro-processor reset in the Battery Energy Control Module (BECM) which may cause the High Voltage contactors to open during driving. During driving, without any initial warning, there may be a risk that the high voltage system becomes unintentionally disconnected.

Worst case scenario is loss of propulsion during driving leading to increased risk of crash and injury. Full steering and brake capability remain.

The corrective action is to perform a Software Upgrade.  Either an authorized Polestar Service Point or an over-the-air (“OTA”) download can be installed with the software update.

The following part numbers apply:

Part Number Description Qty
32292674 Software downloading according to QB R10079 1

 


Polestar

Service and Parts Business
Quality Bulletin
TITLE:

Recall R10079: Polestar 2 Software Upgrade Model Year 2021 Polestar 2

GROUP:

30

NO:

R10079

ISSUING DEPARTMENT:

Product, Safety and Compliance

CAR MARKET:

United States and Canada

REVISIONS: ISSUE DATE:

2021-03-01

STATUS DATE:

2021-03-01

Page 1 of 3

 

BULLETIN REFERENCE

A. RECALL R10079 DESCRIPTION

B. VEHICLES INVOLVED

C. PORT VEHICLES

D. PARTS INFORMATION/PARTS RETURN

E. OWNER NOTIFICATION

F. VEHICLES IN INVENTORY

G. SERVICE POINT RESPONSIBILITY

H. TECHNICIAN COMPETENCY REQUIREMENT

I. REIMBURSEMENT PROCEDURES & ALLOWANCE

 

A. RECALL R10079 DESCRIPTION

Polestar on behalf of Polestar Performance AB, have decided to launch Recall R10079 on certain model year 2021 Polestar 2 vehicles.

Polestar has identified that there is a risk of a micro-processor reset in the Battery Energy Control Module (BECM) which may cause the High Voltage contactors to open during driving. During driving, without any initial warning, there may be a risk that the high voltage system becomes unintentionally disconnected.

Worst case scenario is loss of propulsion during driving leading to increased risk of crash and injury. Full steering and brake capability remain.

The corrective action is to perform a Software Upgrade.  Either an authorized Polestar Service Point or an over-the-air (“OTA”) download can be installed with the software update.

 

WHAT SHOULD YOUR CUSTOMERS DO NOW? 

We have no reports of incidents related to the issue, however we encourage customers to contact their Service Point and have this repair completed as soon as possible.  Or, accept the OTA update as instructed when prompted to do so.

 

B. VEHICLES INVOLVED

NOTE:  SERVICE POINT MUST CONFIRM VEHICLE ELIGIBILITY PRIOR TO BEGINNING THE REPAIR FOR THIS RECALL.

Vehicle eligibility must be confirmed:

  • Vehicle Inquiry – Warranty Vehicle Inquiry where the message “Recall R10079 Polestar 2 Software Upgrade” will appear for eligible vehicles, F4=History from the main Inquiry menu must be selected to confirm Recall R10079 has not been completed. Eligibility can also be confirmed in TIE.

All vehicles must be checked for any incomplete recalls or service campaigns or service upgrades. All open Recall, Service Campaign or Service Action repairs must be completed.

 

C. PORT VEHICLES

NOT all eligible vehicles arriving from the ports will have this recall completed.  Vehicle eligibility must be confirmed as outlined in Step B. above.

 

D. PARTS / PARTS RETURN

Please refer to Parts Bulletin R10079. No parts to be returned required for this recall.

 

E. OWNER NOTIFICATION

An owner notification letter will be sent out that will notify the owner of this recall instructing them to contact their Polestar Service Point and request an appointment to have this repair completed, if they choose not to accept the over-the-air download.

 

F. VEHICLES IN INVENTORY

New Vehicles in Inventory

It is a violation of federal law for a service point to deliver any new Polestar that is eligible for a recall. Service Points are advised to check all vehicles in inventory for recall eligibility and repair immediately. Violation of this requirement by a service point could result in a civil penalty of up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery.

Used Vehicles in Inventory 

Polestar is ordering the stop-delivery of affected vehicles in auction and dealer inventory until the recalled item can be repaired. Stopping the delivery of affected used vehicles until the recall is complete is consistent with our commitment to safety. Additionally, while Federal law does not prohibit the sale of used vehicles with open recalls, the sale of such cars could violate certain state laws and create liability on behalf of the Service Point.

What does this mean for customers?  

Customers will not be able to take delivery of affected vehicles until the recall has been completed.

 

G. SERVICE POINT RESPONSIBILITY

All vehicles qualifying for this recall must be repaired prior to a customer taking possession of the vehicle.

 

H. TECHNICIAN COMPETENCY REQUIREMENT

The technician competency requirement for this campaign repair is: Level 2 – Certified Tech.

 

I. REIMBURSEMENT PROCEDURES & ALLOWNACE

Recall R10079 claims should be submitted using the LONG FORM application only.

Claim Type: R10079
Cause Code: 02
CSC Code: XW
Main OP: 97751-2
Failed Part No: 32292674

 

Operation Number Repair Description Qty Models Labor Time
97751-2 Software downloading according to QB R10079 1           Polestar 2                0.7         

 

Labor times provided are current at the time of release and are subject to change:  Claims will be paid at the time in effect on the repair date.    

 


NHTSA RECALL 21V-110

 

 April 23, 2021

 IMPORTANT SAFETY RECALL

 THIS NOTICE APPLIES TO YOUR VEHICLE, VIN: LPSED3KA6ML666666

 

Dear Polestar Owner,

 

This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act.

 

Polestar Performance AB has decided that a defect which relates to motor vehicle safety exists on certain model year 2021 Polestar 2 vehicles.

 

The reason for Recall R10079:

Polestar Performance AB investigations has identified that there is a risk of a software problem that could cause the Battery Energy Control Module (BECM) to reset.  This can cause the High Voltage system to disconnect while driving. If this happens, there could be a sudden loss of power to the wheels. Full steering and brake capability remain.

 

A loss of power to the wheels could increase the risk of a crash or serious injury.

 

What should you do now? 

The corrective action is to take your vehicle to an authorized Polestar Service Point or an over-the-air “OTA” download will update the software at no cost to you.  (You may have already downloaded and installed the newest software.  If that is the case, you do not need to take further action.  If you are unsure if your vehicle has received and installed the software download, you may contact Polestar Customer Support.)

 

This procedure will be completed at no cost and can take up to one hour to complete, however due to service scheduling your Polestar Service Point may require your vehicle for a longer period.

 

If you no longer own the vehicle described in this letter, please help us to update our records by sending us the updated owner information. Please refer to our contact information in this letter.

 

Please contact:

If you have any questions, please contact Polestar Customer Support:

777 MacArthur Blvd.
Mahwah, NJ 07430

Or by phone at 1-800-806-2504, Monday – Friday, 9:00 am to 8:00 pm. You may also contact us by going to https://www.polestar.com/us/contact .

 

We have advised the National Highway Traffic Safety Administration (NHTSA) that we are conducting this recall. If you are unable to have this procedure performed without charge, and within a reasonable period of time you may contact the NHTSA Administrator at:

National Highway Traffic Safety Administration
1200 New Jersey Avenue, SE.
Washington, DC 20590

Or you can call the toll-free Vehicle Safety Hotline at 1-800-327-4236 (TTY: 1-800-424-9153). You may also go to their website, https://www.safercar.gov.

 

Federal law requires that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.

 

To learn more about Polestar safety recalls, visit us at: https://www.polestar.com/us/recall-information/

 

Thank you for being a member of the Polestar family. We hope you will appreciate our efforts to continually provide you with updated information of importance to your safety and the quality of your Polestar 2 vehicle.

 

Sincerely,

 

Steve DeGrazio
Head of Customer Service, North America
201-981-7066
Steve.degrazio@polestar.com

 


2 Affected Products

Vehicle

MAKE MODEL YEAR
POLESTAR POLESTAR 2 2021-2022

 


13 Associated Documents

ISSUED Owner Notification Letter(Part 577)

RCONL-21V110-9463.pdf 79.832KB

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Remedy Instructions and TSB

RCRIT-21V110-0016.pdf 74.228KB

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Remedy Instructions and TSB

RCRIT-21V110-1970.pdf 52.329KB

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Defect Notice 573 Report

RCLRPT-21V110-7304.PDF 215.491KB

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Recall Acknowledgement

RCAK-21V110-8683.pdf 738.635KB

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Manufacturer Notices(to Dealers,etc) – February 24, 2021 Subject: Recall R10079

RCMN-21V110-5894.pdf 83.586KB

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Polestar Customer Preliminary Info

RIONL-21V110-1067.pdf 789.741KB

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Recall 573 Report-Amendment

RCLRPT-21V110-3261.PDF 215.502KB

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Recall Quarterly Report #1, 2021-2

RCLQRT-21V110-8804.PDF 211.154KB

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Recall 573 Report–Amendment

RCLRPT-21V110-6783.PDF 215.395KB

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Recall 573 Report-Amendment

RCLRPT-21V110-3871.PDF 215.396KB

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Recall Quarterly Report #3, 2021-4

RCLQRT-21V110-2933.PDF 211.346KB

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Recall Quarterly Report #2, 2021-3

RCLQRT-21V110-1969.PDF 211.255KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V110&docType=RCL

 


 

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  • 🔵INTELLIGENT LCD DISPLAY: Equipped with an intelligent LCD display screen, the TopAutoGear electric vehicle charger provides a clear visual representation of the charging status, five-level current selection, and scheduled charging settings. Easily understand the charging process and make adjustments as needed. This smart design keeps you informed about the charging progress, ensuring that your charging always aligns with your plans.
  • ⚫CHARGER FREELY:16-foot thick cable, allowing you to charge on-the-go with ease. Plus, we include a complimentary storage bag, adding a touch of ease and convenience to your charging experience.
  • 🔴5 YEAR QUALITY ASSURANCE: Our five-year quality assurance reflects our unwavering confidence in product quality. The charger boasts an IP67 protection rating and has obtained UL and FCC certifications, featuring multiple safety protections like fire resistance, overcurrent, overvoltage, and over-temperature safeguards.
  • 🔵BROAD COMPATIBILITY: Electric vehicle charger features a standardNEMA5-15P & 6-20 Plug and SAE J1772 interface, compatible with a wide range of vehicle models in the United States (Tesla requires an additional adapter). We provide you with comprehensive compatibility, ensuring a seamless connection for your charging experience.
Bestseller No. 8
EV Portable Charging Cable with NEMA 14-50/5-15 Plug 7.68Kw 32A Current Adjustable EV & Plug-in Hybrid Car Charger for SAE_J1772" rel="nofollow noopener sponsored" target="_blank"> Level 2 Electric Vehicle Charger 26ft EV Portable Charging Cable with NEMA 14-50/5-15 Plug 7.68Kw 32A Current Adjustable EV & Plug-in Hybrid Car Charger for SAE_J1772
  • 🔌.Electric vehicle charging stations:This 7.68Kw 32A portable ev charger cable has a total length of 26ft, and a maximum voltage of 240V. Equipped with NEMA 14-50/5-15P Plug, suitable for charging most electric vehicles and plug-in hybrid vehicles that adhere to the J1772 standard. * Note: When the host displays an "E04" error, it means that the product does not have a grounding wire and cannot be charged normally. At this point you can try selecting "No grouding".
  • 🔌.Multi-function display: This product is equipped with a display, you can adjust different (6/8/10/13/16/20/24/32A) currents on the display. Note: When using a 5-15P Plug, need to be used with current below 16A. · It has the function of setting scheduled charging, so that you can charge at the time you want (up to 5 hours can be reserved).
  • 🔌.Safety Protection:This product has Leakage Protection, Short Circuit Protection, Over temperature Protection, Over voltage Protection ect multiple circuit protection, and it will automatically power off when fully charged. Please use it with peace of mind.
  • 🔌.IP56 Waterproof & Heat Resistance:This cable has an IP56 waterproof rating and can work in -25 to +55 degrees Celsius. The cable outer layer is high-quality TPU cable thermoplastic and the display housing is made of PC94V-0 thermoplastic for long-term use and exposure to variable weather conditions.
  • 🔌.2 year warranty:Our products have a 2-year warranty. If you have any questions about the product or have any problems with the product, you can contact us at any time. We will provide you with the best after-sales service.
SaleBestseller No. 9
Level 2 Electric Vehicle Charger,48Amp/240V, 25ft Cable FCC/UL Indoor/Outdoor J1772 EV Car Charging Station w/App Control, WiFi Enabled (Gray/NEMA 14-50)
  • FAST CHARGING: EV Charger Level 2 240V charges up to 9X faster and delivers up to 11 kW/48 amps.
  • INTELLIGENT CONTROL: LED screen shows charging stats and more. Use the App to save money by setting the charging start time to charge your vehicle during off-peak hours and tracking charging status.
  • COMPATIBILITY with ALL EV CARS: (Tesla adapter included)Designed to be compatible with all SAE-J1772 electric vehicles and plug-in hybrids.
  • SAFE AND RELIABLE: Our EV charger is IP66 waterproof and IK10 certified for use indoors or outdoors in all weather conditions.
  • EASY TO INSTALL: The EV charger is easy to install and can be hardwired or plugged in.
Bestseller No. 10
LiftSun Level 1+2 EV Charger, 16 Amp 120V or 240V, Portable Electric Vehicle Charger with 21Ft Charging Cable NEMA 6-20 Plug NEMA 5-15P Adapter, Plug-in Home EV Charging Station for SAE J1772 EVs
  • 【High Compatibility EV Charger】LiftSun EV charger is compatible with electric vehicles that meet SAE J1772 standards. our EV charger comes with NEMA 5-15 and 6-20 plugs that make it workable for both level 1 & level 2. The portable electric vehicle charger has an 21FT cable, long enough for most driveways or garages.
  • 【Level 1+2 J1772 EV Charger】 Our EV charger cable is 4 times faster than a standard EV charger comes with your car under Level 2 charging mode. It has a power range of 95-265V, up to 16A for level 2, Enable you to charge quickly under Level 2 power supply.
  • 【Safety Guarantee Car Charger】This Level 1+2 EV charger weatherproof rating is IP67, controller IP54, CE certification, with lightning protection, leakage, grounding, low voltage, overvoltage, overcharge, overheating and overcurrent and other multiple protection.
  • 【Simple Designed EV Charger】The LifstSun EV Charger has LED indicator on the control box shows three different states: power, charge, and fault to help you identify the working status of EV charger and keep you informed of relevant charging information. If a fault is found, it will alert you and let you deal with the problem immediately.
  • 【Portable Car Charging Station】Our portable EV charger is lightweight designed and included storage bag to makes it easy to carry around and stay organized in your car, allowing you to charge anywhere, anytime, without having to find an EV charging station outside. We provide a durable NEMA 5-15P to 6-20R adapter, This EV charger can be carried directly in the car, always available, and can be charged anywhere there is a 120V or 240V socket.

Last update on 2024-04-11 / Affiliate links / Images from Amazon Product Advertising API

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