ACX-2103 – Turbocharger Heat Shield May Detach – 2018-2021 Autocar Xpeditor

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February 18, 2021 NHTSA CAMPAIGN NUMBER: 21V095000

Turbocharger Heat Shield May Detach

A detached heat shield can become a road hazard, increasing the risk of a crash or injury.

 

NHTSA Campaign Number: 21V095

Manufacturer Autocar, LLC

Components ENGINE AND ENGINE COOLING, ENGINE

Potential Number of Units Affected 577

 

Summary

Autocar, LLC (Autocar) is recalling certain 2018-2021 Xpeditor vehicles. The turbocharger heat shield may fail and detach from the vehicle.

 

Remedy

Autocar will notify owners, and dealers will replace the turbocharger heat shield, free of charge. Owner notification letters were mailed on June 24, 2021. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar’s number for this recall is ACX-2103.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 


SAFETY RECALL BULLETIN

NHTSA RECALL 21V095
AUTOCAR, LLC SAFETY RECALL ACX-2103

June, 2021

 

ATTENTION:

Service Managers / Parts Managers.

 

SUBJECT:

Autocar has determined that the turbocharger heat shield may fail on certain Xpeditor vehicles.

 

SAFETY RECALL INFORMATION:

This document provides instructions to replace the turbocharger heat shield.

 

VEHICLES AFFECTED:

There are 577 units manufactured after June 20, 2017. To determine if a vehicle is affected by this Recall, log in to the Autocar Warranty Management System at www.autocartruck.com. From the main menu, select “View Recalls/Service Programs” and look for the Autocar recall number above. A spreadsheet file will be accessible with the VIN list of affected vehicles. Alternatively, to determine if a single vehicle is affected, select “VIN Profile” from the main menu in the Autocar Warranty Management System. In the “Chassis Number” field, enter the last 6 of the VIN. Once the VIN profile is displayed, scroll down to the “Recall/Service Program Information” section to determine if the Recall is open.

 

SERVICE RESPONSIBILITY:

Service sites must perform this recall on affected vehicles at no charge to the owner regardless of vehicle mileage, age, or ownership. If a vehicle affected by this recall is taken into or is currently in your vehicle inventory, or at your center for service, you must perform this Recall before the vehicle is sold or released to the owner.

 

TO OBTAIN PARTS:

Please send an e-mail to: warranty@autocartruck.com and Include:

1. VIN(s) (or) (last 6 digits of the VIN(s))

2. Attention To Name

3. Ship To Address

 

REQUIRED PARTS:

(1) S5300018K001 – Turbocharger Heat Shield Service Kit

(1) A5301039-001 – Turbocharger Heat Shield

(3) FM411308AW07 – Flange Bolt Medium strength thread lock, obtained locally.

 

CLAIMS FOR REIMBURSEMENT:

Submit a claim for reimbursement in accordance with Autocar’s Warranty Administration Manual with the following claim coding information:

 

CLAIM CODING INFORMATION:

Repair Number (Op Code) Time Allowance (SRT) Description
25501-0-02 1.0 HR Turbocharger Heat Shield Install

 

SAFETY NOTICES:

WARNING

Allow the vehicle’s engine and cooling system to cool to ambient temperature before performing the repair procedure.  A hot engine or cooling assembly may cause burns or other personal injury.

 

WARNING

Never rely on the hydraulic pressure to hold the cab in an open position.  Always use the safety pin in the cab tilt lock tube to prevent serious personal injury or death.

 

WARNING

To prevent eye injury, always wear eye protection when performing vehicle maintenance, service or inspection.

 

WARNING

Before working on a vehicle, set the parking brake, place the transmission in neutral and block the wheels.  Failure to do so can result in unexpected vehicle movement and can cause serious personal injury or death.

 

LOCKOUT/TAGOUT PROCEDURES:

CAUTION

Before entering the vehicle or vehicle body, read and follow OSHA regulations concerning entry and working in “CONFINED SPACE” OSHA 1910.146 and “LOCKOUT/TAGOUT” OSHA 1910.147. Follow OSHA regulations while performing any work on the vehicle. The vehicle must be disabled by the following steps before performing any work on the vehicle:

1. Place the transmission in NEUTRAL.

2. Set the parking brake.

3. Shut the engine OFF.

4. Lock cab doors, keep the key in your pocket. Block the wheels before entering the body or performing any work on the vehicle.

5. Turn the battery disconnect switch OFF, if equipped.

6. Completely drain the air from the primary/A system and secondary/B system by opening the drain valves on the air tanks themselves or by using the drain manifold if supplied. When draining the air tanks, do not look into the area where air is draining. Dirt or sludge particles may be expelled in the air stream and can cause eye injury.

7. Place magnetic “DANGER” signs on both cab doors before entering the body or performing any work on the vehicle.

8. Take proper precautions before working under the vehicle. Use ramps approved for the weight of your vehicle, or use floor jacks and stands. Never work under a vehicle supported by jacks alone. Always use jack stands to support the vehicle.

 

Installation of new Turbo Heat Shield

1. Follow all lockout/tagout procedures and verify the battery disconnect switch is in the “OFF” position. If the unit is not equipped with a battery disconnect switch, disconnect the battery cables beginning with the negative cables, follow by the positive cables.

2. Raise the cab in accordance with the following safety precautions and procedures.

 

WARNING

Due to the danger of sustaining personal injury and/or damage to the vehicle, never attempt to raise the cab outdoors under extremely windy conditions. The strong wind conditions could force the cab beyond the normal limits of its travel.

Remove or secure all loose articles and close all doors before raising the cab. The area above and ahead of the cab must be clear from obstructions. Place front wheels in a straight ahead position.

 

WARNING

Remove the pump handle from its storage on the inside of the cab near the driver or passenger seat.

Place the selector lever on the hydraulic pump in the RAISE position. Insert the pump handle into the pump and operate the handle in an up and down motion. The hydraulic cab latches will open, then the hydraulic cylinders will lift the cab until the midpoint (top) is reached.

Once the cab has reached its midpoint the cab will move forward to the fully open position. The safety pin in the cab tilt lock device must be installed when the holes line up in the sliding bar.

Remove the pump handle when not in use. It may stick out and could cause injury to passersby.

 

3. From the right side of the truck, locate the turbocharger heat shield (see Figure 1).

 

Note: The turbocharger heat shield may have experienced fatigue failure do to excessive vibration and may not be present.

 

4. Remove and discard the turbocharger heat shield and fasteners.

5. Apply medium strength thread lock (obtained locally) to (3) (FM411308AW07) flange bolts and install the (A5301039-001) turbocharger heat shield. Tighten the bolts to 25 +/-2.5 lbs.-ft. of torque (see Figure 2).

 

6. Reconnect the batteries and lower the cab.

7. Turbocharger heat shield installation is complete.

 

Note: If you have questions or concerns regarding this recall, please contact Autocar Technical Support at 888-218-3611.

 



4 Affected Products

Vehicle

MAKE MODEL YEAR
AUTOCAR XPEDITOR 2018-2021

 


11 Associated Documents

Recall Acknowledgement

RCAK-21V095-9953.pdf 645.851KB

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Recall Quarterly Report #1, 2021-2

RCLQRT-21V095-3346.PDF 211.129KB

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Defect Notice 573 Report

RCLRPT-21V095-9112.PDF 215.727KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V095-2394.pdf 165.379KB

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Safety Bulletin

RCSB-21V095-5841.pdf 681.733KB

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Manufacturer Notices(to Dealers,etc)

RCMN-21V095-5147.pdf 106.91KB

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Remedy Instructions and TSB

RCRIT-21V095-1960.pdf 681.733KB

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Manufacturer Reimbursement Plan

RMRP-21V095-4797.pdf 613.304KB

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ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V095-5414.pdf 163.186KB

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Recall Quarterly Report #2, 2021-3

RCLQRT-21V095-6867.PDF 211.232KB

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Recall Quarterly Report #3, 2021-4

RCLQRT-21V095-0482.PDF 211.321KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V095&docType=RCL

 


 

“This site contains affiliate links for which OEMDTC may be compensated”
Bestseller No. 1
maXpeedingrods GTP38 Turbo for Ford 7.3L F Series Pick-up Trucks Powerstroke F250 F350 F450 F550 1999.5-2003 Diesel Turbocharger for Ford Excursion 2000-2003 1831383C92
  • 【Applications】: for Ford Excursion 7.3L Powerstroke Diesel Engine 2000-2003
  • 【Applications】: for Ford F Series/Pick-up Truck 7.3L Powerstroke Diesel Engine 1999.5-2003
  • 【Turbo Model】: GTP38
  • 【Interchange Part Number】: GTP38, 1831450C91, 1831452C91, 1831383C93, 1831383C92, 702012-9006, 739619-0009, 7064475003, 706447-5003, 706447-9003, 7396195004S, 739619-5004S, F81Z6K682BARM, F81Z6K682CARM, F81Z6K682CARM, 1831383C92, 7020129006, 7064479003, 1831383C94, 1831450C94, 40-30078 AN, 5010014R92, 5776 990 0000. Not fit for 1825878C91, 702650-0001, 471128-9010. Not fit for 1825878C91, 702650-0001, 471128-9010. Not fit for 1825878C91, 702650-0001, 471128-9010
  • 【Note】:Turbo Does Not Fit early 1999 7.3L Engines; 1999 Model Identification; Early 1999 Models: for V8 Powerstroke Fender Badge and 4 Bolts Securing the Compressor Housing; Late 1999 Models: Powerstroke Badges on Doors and 5 Bolts Securing the Compressor Housing; Our turbo only fits for Late models
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maXpeedingrods Diesel Turbo for Dodge Ram 2500 3500 HX35W HX35 Turbocharger for Cummins Truck 5.9L 6BT ISB Engine M/T 240HP Turbo Charger 1999 2000 2001 2002
  • 【Fit for】: The turbocharger fit for Dodge Ram 5.9L 2500/3500 Truck 6BT ISB Engine M/T 1999-2002
  • 【Fit for】: for Cummins Chrysler Truck with 6BTAA Engine 1993-1997, for Cummins Truck California TLEV with 6BTAA Engine 1994-2000
  • 【Specification】: Turbo Model: HX35W HX35& Cooling Type: oil Cooling & Horsepower: up to 240HP & Bearing Type: journal bearing
  • 【Feature】1. OEM-quality and size with little modification; 2. Ductile Iron QT450-10 turbine housing - Temperature resistant up to 700℃; 3. K418 Alloy turbine wheel- High oxidation stability AND resistance up to 900℃; 4. Cast aluminium blades with good gas tightness and corrosion resistance; 5. ZL104 aluminum compressor housing with lightweight
  • 【Customer Support】1 Year (12 Months) Quality Warranty. Please check the Model/Year/Part NO before purchasing
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BLACKHORSE-RACING Diesel Turbocharger HX35 HX35W Turbo Charger with Internal Wastegate Turbine Compatible with 1999 2000 2001 2002 Dodge Ram 2500 3500 5.9L Truck 6BT Cummins Engine (3592766)
  • ▶ Fitment: Compatible with 1999~2002 Dodge RAM 2500/3500 5.9L(except 2001 Dodge Ram 2500 Base Extended Cab Pickup 2-Door 5.9L)
  • ▶ Turbo Model: HX35W;Horsepower: Up to 270hp;Flange: Standard T3; Wastegate/Actuator: YES; Exhaust Outlet/Inlet: 4"
  • ▶ Manufacturer Part Number: 3592766;Interchange Part Number: 3592767, 3800799, 3592766, 3800797, 3590104.
  • ▶ Gross Weight: 7kg (15.4lbs); Exhaust pipe diameter:102mm (4")
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RHF55 RHF55V TurboCharger w/Actuator 12V 8980277720 8980277726 for Isuzu NRR NPR Truck for GMC W 5.2L 4HK1 29006N6520 VAA40016 8980277725 Turbocharger
  • For:VKA40016 , VDA40016 , VCA40016 , VBA40016 , VAA40, For GMC W3500 5.2L D 4HK1-E2N 150HP VKA40016, 8980277731, 898027-7731
  • For:8980277726, 8980277725, 8980277720, 898027772, 8980277722, 898027772 898027-7731, 8980277-725, 8980277-726, 8980277-720, 8980277-721, 8980277-722
  • Oem equivalent part number: 8980277735 898027-7733 8980277733 VIFH0706 898027-7731 8980277731 898027-7735
  • This turbocharger is built to match the performance of original equipment for specific vehicles.Before purchasing a high-quality turbocharger, please check the picture carefully. The necessary accessories for the installation are already in place and easy to install. It is recommended to find a professional master to install.
  • Instruction for intalling the turbocharger: 1. Exchange the engine oil 2. Exchange the air filter and the oil filter 3. totally clean oil feed and oil drain lines , make sure no damage no restricted oil flow 4. check Intake and exhaust lines , make suer no blocks no disturbs 5. Make sure for tightening up the screws and the clamp, no any leak for the air.
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maXpeedingrods Billet GT3782VA TurboCharger for Ford V8 6.0L F250 F350 F450 Diesel Powerstroke Super Duty for F350 Pickup 2005-2007 Turbo 275HP
  • 【Applications】: for Ford F-250, F-350 Truck Super Duty/for Ford F-Series, Super Duty, F350 pickup/for Ford F-350 Truck with Power stroke Engine/for Ford F-250, F-350 Truck with Power stroke with V267 Engine 2005-2007
  • 【Part Number & OEM Number】: 743250-5013S, 7432505013S, 743250-5013S, 743250-5014S, 7432509004, 743250-9004, 743250-0002, 743250-0001, 1832255C91, 1832255C91, 1832255C92, , 1877834C91, 5010147R93, 5010399R91, 5010422R911832159C91, 1843761C93, 1843761C94, 1845178C95
  • 【Billet Compressor Wheel】: Forged billet aluminum compressor wheel - High efficiency, fast response, lower fuel consumption, smooth operation
  • 【 High Quality Material】: 1. Silicon-Molybdenum Alloy Steel Turbine housing - High temperature resistance/highly stable/ductile/corrosion/crack resistant, increases durability and reliability; 2. High-speed steel oil seal ring - Abrasion and heat resistant/ protects bearings/ prevents oil leakage and smoking
  • 【Customer Support】1 Year (12 Months) Quality Warranty. Please check the Model/Year/Part NO before purchasing
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830724-5001 775806 Upgrade Geramic Bearing Turbocharger Fits for Hino Truck 268 338 338T J08E 7.7L 17201-E0652 17201-E0654 GTB3576KLNRV Turbo
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  • OE/OEM Part Number:75806-9017 758069019 775806-9019 8307240001 830724-0001 8307240003 8307245001 830724-5001 8307245001S 8307245003 8307245003S 8307249001 830724-9001 8307249003 830724-9003
  • OE/OEM Part Number:830724-0001 830724 775806 775806-5019S 7758069013 775806-9013 775806-9015 7758069017
  • ★Instruction for intalling the turbocharger: 1. Exchange the engine oil 2. Exchange the air filter and the oil filter 3. totally clean oil feed and oil drain lines , make sure no damage no restricted oil flow 4. check Intake and exhaust lines , make suer no blocks no disturbs 5. Make sure for tightening up the screws and the clamp, no any leak for the air. 6. Sealant can not be used when installing oil inlet hole and oil outlet hole, only the gasket can be used.
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JDMSPEED New Turbocharger Pair 179204 179205 Replacement For Ford F-150 Trucks EcoBoost 3.5L 2010-2012
  • The turbocharger is actually an air compressor, which increases the intake air volume by compressing air
  • OE Number: Left: CL3Z6K682C, 179204, BL3E9G438UA; Right: CL3Z6K682D, BL3E9G438VA, BL3Z6K682VB, CL3E6K682B
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  • Main advantages: 1. Increase the engine power per liter. 2. Improve engine emissions. 3. Provide the function of plateau compensation. 4. Improve fuel economy and reduce fuel consumption
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maXpeedingrods Billet GTP38 Turbocharger Turbo Kit, Fit for Ford Excursion 2000-2003, for Ford F-Series F250/F350/F450/F550 Pick-up Trucks 7.3L Powerstroke Diesel Engine 2000-2003, 1831383C92
  • 【OE/Part number】F81Z6K682CARM, 1831383C92, 1831383C93, 1831383C94, 1831450C91, 1831450C94, 1831452C91, 1831660C92, 7020120005, 702012-0005, 7020120006, 702012-0006, 7020129006, 702012-9006, 7020120010, 702012-0010, 7020120012, 702012-0012, 7020125012S, 702012-5012S, 7064475003, 706447-5003, 7064479003, 706447-9003
  • 【Specification】Turbo Model: GTP38; Cooling Type: Oil cooling; Bearing Type: Floating Bearing; Turbo Type: Twin-Scroll; Horsepower: Up to 275 HP; Finish: Matte
  • 【Billet Compressor Wheel】Forged billet aluminum compressor wheel - High efficiency, fast response, lower fuel consumption, smooth operation
  • 【 High Quality Material】1. Silicon-Molybdenum Alloy Steel Turbine housing - High temperature resistance/highly stable/ductile/corrosion/crack resistant, increases durability and reliability; 2. High-speed steel oil seal ring - Abrasion and heat resistant/ protects bearings/ prevents oil leakage and smoking
  • 【Customer Support】1 Year (12 Months) Quality Warranty. Please check the Model/Year/Part NO before purchasing
SaleBestseller No. 10
Bapmic GTP38 GTP38R Turbo Charger Kit Turbocharger Compatible with 1999 2000 2001 2002 2003 Ford F250 F350 F450 F550 Excursion 7.3L V8 1831383C92
  • Turbo Model: GTP38,GTP38R
  • Fit for Ford Excursion 2000-2003; Fit for Ford F-250 F-350 F-450 F-550 Super Duty 1999-2003; Fit for Ford Pick-up Truck 1999-2003
  • Attention 1999 Truck Owners: Please Double Check the Build Date of Your Engine Before Purchasing,Turbo Does Not Fit Engines Built Before 12/98
  • Interchange Part Number: GTP38,GTP38R,1831383C92,702012-9006, 739619-0009,7064475003,706447-5003,706447-9003, 7396195004S,739619-5004S,F81Z6K682BARM,F81Z6K682CARM, F81Z6K682CARM,1831383C92,7020129006,7064479003,1831383C94 1831450C94,40-30078 AN,5010014R92,5776 990 0000
  • Important Notice: 1999 Model Identification,Early 1999 Models: V8 Powerstroke Fender Badge and 4 Bolts Securing the Compressor Housing. Late 1999 Models: Powerstroke Badges on Doors and 5 Bolts Securing the Compressor Housing. Our turbo only fits for Late models.

Last update on 2024-06-25 / Affiliate links / Images from Amazon Product Advertising API

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