ACX-2103 – Turbocharger Heat Shield May Detach – 2018-2021 Autocar Xpeditor

“This site contains affiliate links for which OEMDTC may be compensated”

February 18, 2021 NHTSA CAMPAIGN NUMBER: 21V095000

Turbocharger Heat Shield May Detach

A detached heat shield can become a road hazard, increasing the risk of a crash or injury.

 

NHTSA Campaign Number: 21V095

Manufacturer Autocar, LLC

Components ENGINE AND ENGINE COOLING, ENGINE

Potential Number of Units Affected 577

 

Summary

Autocar, LLC (Autocar) is recalling certain 2018-2021 Xpeditor vehicles. The turbocharger heat shield may fail and detach from the vehicle.

 

Remedy

Autocar will notify owners, and dealers will replace the turbocharger heat shield, free of charge. Owner notification letters were mailed on June 24, 2021. Owners may contact Autocar customer service at 1-888-218-3611 or 1-877-973-3486. Autocar’s number for this recall is ACX-2103.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 


SAFETY RECALL BULLETIN

NHTSA RECALL 21V095
AUTOCAR, LLC SAFETY RECALL ACX-2103

June, 2021

 

ATTENTION:

Service Managers / Parts Managers.

 

SUBJECT:

Autocar has determined that the turbocharger heat shield may fail on certain Xpeditor vehicles.

 

SAFETY RECALL INFORMATION:

This document provides instructions to replace the turbocharger heat shield.

 

VEHICLES AFFECTED:

There are 577 units manufactured after June 20, 2017. To determine if a vehicle is affected by this Recall, log in to the Autocar Warranty Management System at www.autocartruck.com. From the main menu, select “View Recalls/Service Programs” and look for the Autocar recall number above. A spreadsheet file will be accessible with the VIN list of affected vehicles. Alternatively, to determine if a single vehicle is affected, select “VIN Profile” from the main menu in the Autocar Warranty Management System. In the “Chassis Number” field, enter the last 6 of the VIN. Once the VIN profile is displayed, scroll down to the “Recall/Service Program Information” section to determine if the Recall is open.

 

SERVICE RESPONSIBILITY:

Service sites must perform this recall on affected vehicles at no charge to the owner regardless of vehicle mileage, age, or ownership. If a vehicle affected by this recall is taken into or is currently in your vehicle inventory, or at your center for service, you must perform this Recall before the vehicle is sold or released to the owner.

 

TO OBTAIN PARTS:

Please send an e-mail to: warranty@autocartruck.com and Include:

1. VIN(s) (or) (last 6 digits of the VIN(s))

2. Attention To Name

3. Ship To Address

 

REQUIRED PARTS:

(1) S5300018K001 – Turbocharger Heat Shield Service Kit

(1) A5301039-001 – Turbocharger Heat Shield

(3) FM411308AW07 – Flange Bolt Medium strength thread lock, obtained locally.

 

CLAIMS FOR REIMBURSEMENT:

Submit a claim for reimbursement in accordance with Autocar’s Warranty Administration Manual with the following claim coding information:

 

CLAIM CODING INFORMATION:

Repair Number (Op Code) Time Allowance (SRT) Description
25501-0-02 1.0 HR Turbocharger Heat Shield Install

 

SAFETY NOTICES:

WARNING

Allow the vehicle’s engine and cooling system to cool to ambient temperature before performing the repair procedure.  A hot engine or cooling assembly may cause burns or other personal injury.

 

WARNING

Never rely on the hydraulic pressure to hold the cab in an open position.  Always use the safety pin in the cab tilt lock tube to prevent serious personal injury or death.

 

WARNING

To prevent eye injury, always wear eye protection when performing vehicle maintenance, service or inspection.

 

WARNING

Before working on a vehicle, set the parking brake, place the transmission in neutral and block the wheels.  Failure to do so can result in unexpected vehicle movement and can cause serious personal injury or death.

 

LOCKOUT/TAGOUT PROCEDURES:

CAUTION

Before entering the vehicle or vehicle body, read and follow OSHA regulations concerning entry and working in “CONFINED SPACE” OSHA 1910.146 and “LOCKOUT/TAGOUT” OSHA 1910.147. Follow OSHA regulations while performing any work on the vehicle. The vehicle must be disabled by the following steps before performing any work on the vehicle:

1. Place the transmission in NEUTRAL.

2. Set the parking brake.

3. Shut the engine OFF.

4. Lock cab doors, keep the key in your pocket. Block the wheels before entering the body or performing any work on the vehicle.

5. Turn the battery disconnect switch OFF, if equipped.

6. Completely drain the air from the primary/A system and secondary/B system by opening the drain valves on the air tanks themselves or by using the drain manifold if supplied. When draining the air tanks, do not look into the area where air is draining. Dirt or sludge particles may be expelled in the air stream and can cause eye injury.

7. Place magnetic “DANGER” signs on both cab doors before entering the body or performing any work on the vehicle.

8. Take proper precautions before working under the vehicle. Use ramps approved for the weight of your vehicle, or use floor jacks and stands. Never work under a vehicle supported by jacks alone. Always use jack stands to support the vehicle.

 

Installation of new Turbo Heat Shield

1. Follow all lockout/tagout procedures and verify the battery disconnect switch is in the “OFF” position. If the unit is not equipped with a battery disconnect switch, disconnect the battery cables beginning with the negative cables, follow by the positive cables.

2. Raise the cab in accordance with the following safety precautions and procedures.

 

WARNING

Due to the danger of sustaining personal injury and/or damage to the vehicle, never attempt to raise the cab outdoors under extremely windy conditions. The strong wind conditions could force the cab beyond the normal limits of its travel.

Remove or secure all loose articles and close all doors before raising the cab. The area above and ahead of the cab must be clear from obstructions. Place front wheels in a straight ahead position.

 

WARNING

Remove the pump handle from its storage on the inside of the cab near the driver or passenger seat.

Place the selector lever on the hydraulic pump in the RAISE position. Insert the pump handle into the pump and operate the handle in an up and down motion. The hydraulic cab latches will open, then the hydraulic cylinders will lift the cab until the midpoint (top) is reached.

Once the cab has reached its midpoint the cab will move forward to the fully open position. The safety pin in the cab tilt lock device must be installed when the holes line up in the sliding bar.

Remove the pump handle when not in use. It may stick out and could cause injury to passersby.

 

3. From the right side of the truck, locate the turbocharger heat shield (see Figure 1).

 

Note: The turbocharger heat shield may have experienced fatigue failure do to excessive vibration and may not be present.

 

4. Remove and discard the turbocharger heat shield and fasteners.

5. Apply medium strength thread lock (obtained locally) to (3) (FM411308AW07) flange bolts and install the (A5301039-001) turbocharger heat shield. Tighten the bolts to 25 +/-2.5 lbs.-ft. of torque (see Figure 2).

 

6. Reconnect the batteries and lower the cab.

7. Turbocharger heat shield installation is complete.

 

Note: If you have questions or concerns regarding this recall, please contact Autocar Technical Support at 888-218-3611.

 



4 Affected Products

Vehicle

MAKE MODEL YEAR
AUTOCAR XPEDITOR 2018-2021

 


11 Associated Documents

Recall Acknowledgement

RCAK-21V095-9953.pdf 645.851KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [630.71 KB]

 


Recall Quarterly Report #1, 2021-2

RCLQRT-21V095-3346.PDF 211.129KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.18 KB]

 


Defect Notice 573 Report

RCLRPT-21V095-9112.PDF 215.727KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [210.67 KB]

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V095-2394.pdf 165.379KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [161.50 KB]

 


Safety Bulletin

RCSB-21V095-5841.pdf 681.733KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [665.75 KB]

 


Manufacturer Notices(to Dealers,etc)

RCMN-21V095-5147.pdf 106.91KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [104.40 KB]

 


Remedy Instructions and TSB

RCRIT-21V095-1960.pdf 681.733KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [665.75 KB]

 


Manufacturer Reimbursement Plan

RMRP-21V095-4797.pdf 613.304KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [598.93 KB]

 


ISSUED Interim Owner Notification Letter(Part 577)

RIONL-21V095-5414.pdf 163.186KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [159.36 KB]

 


Recall Quarterly Report #2, 2021-3

RCLQRT-21V095-6867.PDF 211.232KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.28 KB]

 


Recall Quarterly Report #3, 2021-4

RCLQRT-21V095-0482.PDF 211.321KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [206.37 KB]

 


Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V095&docType=RCL

 


 

“This site contains affiliate links for which OEMDTC may be compensated”
Bestseller No. 1
Bestseller No. 2
JDMSPEED New Turbocharger Pair 179204 179205 Replacement For Ford F-150 Trucks EcoBoost 3.5L 2010-2012
  • The turbocharger is actually an air compressor, which increases the intake air volume by compressing air
  • OE Number: Left: CL3Z6K682C, 179204, BL3E9G438UA; Right: CL3Z6K682D, BL3E9G438VA, BL3Z6K682VB, CL3E6K682B
  • Replacement For Ford F150 EcoBoost 3.5L 2011-2012
  • Main advantages: 1. Increase the engine power per liter. 2. Improve engine emissions. 3. Provide the function of plateau compensation. 4. Improve fuel economy and reduce fuel consumption
  • The turbocharger has been popularized in many types of cars. It makes up for the inherent shortcomings of some naturally aspirated engines, so that the engine can increase the output power by 30% without changing the displacement
Bestseller No. 3
labwork GTP38 Turbocharger Replacement for 1994-1997 Ford Powerstroke 7.3L F-Series Trucks Diesel Turbo 466057-5005
  • High quality material, cast housing with durable steel, high temperature resistant
  • Increase engine power and torque output, improve fuel economy and reduce fuel consumption
  • Directly replacement for 94-97 Ford F-Series Trucks 7.3L Powerstroke Diesel
  • Reference Part Numbers: 466057-0005 466057-5005 466057-5005S 466057-0006 466057-9006, etc
  • Professional installation is highly recommended (No instruction included)
Bestseller No. 4
GELUOXI DD15 HX55 Turbo Replacement for Detroit Diesel Freightliner Truck DD15 Turbocharger 2836376, 2836378, A4720960799, 4049886, 4049887, A4720960699, A4720962099
  • Replacement for Detroit Freightliner DD15 HX55 Turbo
  • Part# 2836376, 2836378, A4720960799, 4049886, 4049887, A4720960699, A4720962099
  • Replacement for Detroit Diesel Truck with DD15 Engine | Replacement for Freightliner Truck with DD15 Engine | Replacement for Daimler Various/Truck with DD15 Engine
  • HorsePower: Up to 560HP | Turbo Model: HX55 | Displacement: 14.6L
  • Warranty for 12 Months
SaleBestseller No. 5
maXpeedingrods GTP38 Turbo for Ford 7.3L F Series Pick-up Trucks Powerstroke F250 F350 F450 F550 1999.5-2003 Diesel Turbocharger for Ford Excursion 2000-2003 1831383C92
  • 【Applications】: for Ford Excursion 7.3L Powerstroke Diesel Engine 2000-2003
  • 【Applications】: for Ford F Series/Pick-up Truck 7.3L Powerstroke Diesel Engine 1999.5-2003
  • 【Turbo Model】: GTP38
  • 【Interchange Part Number】: GTP38, 1831450C91, 1831452C91, 1831383C93, 1831383C92, 702012-9006, 739619-0009, 7064475003, 706447-5003, 706447-9003, 7396195004S, 739619-5004S, F81Z6K682BARM, F81Z6K682CARM, F81Z6K682CARM, 1831383C92, 7020129006, 7064479003, 1831383C94, 1831450C94, 40-30078 AN, 5010014R92, 5776 990 0000. Not fit for 1825878C91, 702650-0001, 471128-9010. Not fit for 1825878C91, 702650-0001, 471128-9010. Not fit for 1825878C91, 702650-0001, 471128-9010
  • 【Note】:Turbo Does Not Fit early 1999 7.3L Engines; 1999 Model Identification; Early 1999 Models: V8 Powerstroke Fender Badge and 4 Bolts Securing the Compressor Housing; Late 1999 Models: Powerstroke Badges on Doors and 5 Bolts Securing the Compressor Housing; Our turbo only fits for Late models
Bestseller No. 6
BLACKHORSE-RACING Diesel Turbocharger HX35 HX35W Turbo Charger with Internal Wastegate Turbine Compatible with 1999 2000 2001 2002 Dodge Ram 2500 3500 5.9L Truck 6BT Cummins Engine (3592766)
  • ▶ Fitment: Compatible with 1999~2002 Dodge RAM 2500/3500 5.9L(except 2001 Dodge Ram 2500 Base Extended Cab Pickup 2-Door 5.9L)
  • ▶ Turbo Model: HX35W;Horsepower: Up to 270hp;Flange: Standard T3; Wastegate/Actuator: YES; Exhaust Outlet/Inlet: 4"
  • ▶ Manufacturer Part Number: 3592766;Interchange Part Number: 3592767, 3800799, 3592766, 3800797, 3590104.
  • ▶ Gross Weight: 7kg (15.4lbs); Exhaust pipe diameter:102mm (4")
  • ▶ Turbocharger significantly increases engine horsepower; increases engine power and torque output; maintains combustion chamber pressure and fuel/air load
Bestseller No. 7
WFLNHB Turbocharger Replacement for Volvo D12 D12C 6BT Heavy Duty Trucks 430BHP 3599996 Turbo Charger HX52
  • Made of premium quality material for a long-term use
  • Compressor Wheel: 67mm, Exhaust Wheel: 70mm
  • Fitment: Replacement for Volvo Heavy Duty Truck D12D / D12C
  • Manufacturer Part Number: 3599996 20488006 85000288, etc
  • Accessories: You will get exactly as shown in the picture
Bestseller No. 8
Turbo Turbocharger w/Actuator For Dodge Freightliner Mercedes Sprinter Van 2.7L OM647 Diesel 2004 2005 2006 2007 - BuyAutoParts 40-30108AE New
  • Guaranteed Exact Fit for easy installation. CARB-approved and 50-state legal!
  • 100% BRAND NEW, premium ISO/TS 16949 quality - no core deposit or return required!
  • Engineered for superior durability, backed by industry leading one year, unlimited mileage warranty
  • Includes new actuator pre-attached and pre-calibrated for better response and reliability
  • Fits 2004-2007 Dodge, Freightliner and Mercedes Sprinter Van with the 2.7L diesel, engine code OM647. Direct-fit replacement for Garrett OEM part number 736088
Bestseller No. 9
E-Motor GT45 Billet Wheel 600HP+ Boost replacement Turbocharger for Universal T4/T66 3.5 inches V-Band 1.05 A/R
  • 【Applications】:Perfect for all 6/8 cylinder 3.5L-8.0L engines. Bigger HP Applications,capable of Boosting Horse Power up to 900HP
  • 【Specifications】: Exhaust Inlet Flange:Standard T4 4-Bolt (Twin Scroll)/ Outlet:3.5Inch
  • Compressor】: Billet compressor Wheel;Trim: 69 ; Inducer Diameter: 68.7 mm ; Exducer Diameter: 97.6 mm ; A/R: 0.66 &
  • 【Turbine】: Trim: 92 ; Inducer Diameter: 87.4 mm ; Exducer Diameter: 77 mm ; A/R: 1.05
  • 【Important Notice】Recommended boost pressures are 7psi(.5 Bar) to 21psi(1.5 Bar) and boost pressures should not exceed 30psi(2 Bar). Exceeding 21psi(1.5 Bar) of boost pressure can significantly reduce a turbochargers lifespan
Bestseller No. 10
Turbo Turbocharger For Chevy Silverado GMC Sierra 6.6L Duramax Diesel LB7 2000 2001 2002 2003 2004 w/o CA Emissions - BuyAutoParts 40-30034AN New
  • Guaranteed Exact Fit for easy installation. Direct fit replacement for your original IHI turbocharger, General Motors OEM part number 97307711
  • 100% BRAND NEW replacement turbo, premium ISO/TS 16949 quality - Engineered for superior durability, backed by a one year, unlimited-mileage warranty
  • Fits 2000-2003 Chevy Silverado and GMC Sierra with the 6.6L Duramax Diesel, plus early 2004 models with engine RPO code LB7. You can check the RPO list printed inside your glovebox.
  • If you have a 2004, check the 8th digit of your VIN. If it is 1, then you have the LB7 and this will fit. If it is 2, then your engine code is LLY and this will NOT fit.
  • Does not fit any trucks with a California emissions package. Check the emissions information label under your hood; this fits trucks with EPA emissions standard, but does NOT fit CARB models

Last update on 2024-03-24 / Affiliate links / Images from Amazon Product Advertising API

This product presentation was made with AAWP plugin.

Leave a Comment

Share to...