Ramp Door Cables May Fail and Retract Forcefully – 2021 ATC Quest & Raven Trailers

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November 19, 2021 NHTSA CAMPAIGN NUMBER: 21V902000

Ramp Door Cables May Fail and Retract Forcefully

Cable bushing failure may cause the cables to retract forcefully, increasing the risk of injury.

 

NHTSA Campaign Number: 21V902

Manufacturer Aluminum Trailer Company (ATC)

Components STRUCTURE

Potential Number of Units Affected 461

 

Summary

Aluminum Trailer Company (ATC) is recalling certain 2021 Quest and Raven trailers equipped with a spring-assist ramp door assembly. The fastener used to secure the spring-assist ramp door cables may be the incorrect type and over-tightened, which could cause the cable bushings to fail.

 

Remedy

ATC will supply new materials and work instructions to replace the existing ramp door cable fastener assembly, free of charge. Owner notification letters were mailed January 14, 2022. Owners may contact ATC customer service at 1-877-441-2440, ext. 342..

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Recall 21V-902 Spring Assist Ramp Door Assembly Repair Instructions

Index:

1. Items required

2. Component Identification

a. Nylon Bushing – Recall qualified – Proper Installation – Recall Disqualified
b. Nylon Bushing – Recall Qualified – Improper Installation – Recall Required
c. Aluminum Bushing – Recall – Disqualified

3. Location on Trailer

4. Proper Installation

a. BOM
b. Visual Identification

5. Repair Methods

a. With Spring Box
b. Without Spring Box

 

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Chronology :

No field failures to date. During regular QC inspection of trailers, it was noted by a QC inspector that the fastener assembly (bushing, fastener and washer) was compressing the plastic assembly and a small crack int he bushing was identified. An investigation was started and research and testing was completed and it was determined on 11/15/21, that in fact, the bushings could potentially break if over torqued or under extreme stress. It was also determined through testing that if one cable bushing fails, it adds additional stress to the other cable bushing which could potentially cause that bushing to fail. If both cable bushings fail with the door open, the cables may potentially violently retract, increasing the risk of injury. Also if both cable fail, the door will have no assistance when opened to close the door. The notification to NHTSA occurred on 11/19/21 in accordance with the reporting rules.

 


2 Affected Products

Vehicles

MAKE MODEL YEAR
ATC QUEST 2021
ATC RAVEN 2021

 


12 Associated Documents

Part 577 Owner Notification Envelope

RONE-21V902-3068.pdf 123.249KB

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Recall Acknowledgement

RCAK-21V902-1455.pdf 646.063KB

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Defect Notice 573 Report

RCLRPT-21V902-5668.PDF 214.939KB

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Recall 573 Report – Amendment 1

RCLRPT-21V902-6599.PDF 215.122KB

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Manufacturer Notices(to Dealers,etc)

RCMN-21V902-6209.pdf 194.534KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V902-2466.pdf 212.457KB

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Remedy Instructions and TSB

RCRIT-21V902-2465.pdf 849.788KB

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Recall 573 Report – December 9, 2021

RCLRPT-21V902-2857.PDF 215.718KB

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Recall 573 Report – January 7, 2022

RCLRPT-21V902-1623.PDF 215.764KB

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Recall Quarterly Report #1, 2022-1

RCLQRT-21V902-3952.PDF 211.144KB

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Recall Quarterly Report #2, 2022-2

RCLQRT-21V902-3338.PDF 211.242KB

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Recall Quarterly Report #3, 2022-3

RCLQRT-21V902-3302.PDF 211.322KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V902&docType=RCL

 


 

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