51-1532 – Awning Fabric May Detach Causing Awning to Drop – 2022-2023 Coachmen East to West Forest River Prime Time & Shasta Fifth Wheel & Travel Trailers

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July 29, 2022 NHTSA CAMPAIGN NUMBER: 22V556000

Awning Fabric May Detach Causing Awning to Drop

An awning that drops or extends beyond normal operation can increase the risk of injury.

 

NHTSA Campaign Number: 22V556

Manufacturer Forest River, Inc.

Components EQUIPMENT

Potential Number of Units Affected 49,295

 

Summary

Forest River, Inc. (Forest River) is recalling certain 2022-2023 Coachmen Catalina, Cross Trail, Pursuit, Sportscoach, East to West Della Terra, Silver Lake, Forest River Forester, FR3, Sunseeker, Wildwood, 2022 Coachmen Adrenaline, Apex, Brookstone, Chaparral, Chapparral Lite, Clipper, Freedom Express, Independence Trail, Mirada, Spirit, Viking, Work and Play, East to West Ahara, Tandara, Forest River Aurora, Cardinal, Cedar Creek, Cherokee, Flagstaff, Georgetown, Ibex, Impression, Ozark, Puma, R-Pod, Rockwood, Sabre, Salem, Sandpiper, Sandstorm, Shockwave, Sierra, Solera, Stealth, Stealth Evo, Surveyor, Vengeance, Vibe, Wildcat, XLR Toyhauler, Prime Time Avenger, Crusader, Lacrosse, Sanibel, Tracer, Shasta Oasis, and Phoenix fifth wheel and travel trailers.

The electric retractable awning has a welded seam on the fabric that may separate, potentially allowing the awning to drop beyond normal operation.

 

Remedy

Dealers will replace the fabric roll or complete awning, as necessary, free of charge. Owner notification letters were mailed August 17, 2022. Owners may contact the customer service numbers listed in the recall report for their designated model. Forest River’s number for this recall is 51-1532. This recall supersedes and expands NHTSA recall number 22V-486.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Dear Forest River Customer:

This notice is sent to you in accordance with the requirements Motor Vehicle Safety Act. This notice is also sent in
accordance with the requirements of the United States’ National Traffic and Motor Vehicle Safety Act. Forest River has
decided that a defect, which relates to the motor vehicle safety, exists in many 2022-2023 Forest River and Coachmen
travel trailers, Fifth Wheels, and Motorhomes recreational vehicles. This is to inform you that your vehicle may contain a
defect that could affect the safety of a person.

 

WHAT IS THE DEFECT/NONCOMPLIANCE?

“Per Details of Lippert Recall 22E-055: There may be insufficient weld penetration in some areas between the fabric and
the adjoining PVC extruded track. In cases of insufficient welding this can allow the welded seam at the fabric to coach
interface to separate, and depending on the amount of separation, could allow the awning to unroll whether retracted or
extended.

 

EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL.

In extreme cases, the fabric could detach from the coach rail and remain attached to the awning. This could cause the
awning to drop and extend beyond normal operation. This could cause injury or a crash.

 

WHAT IS FOREST RIVER AND OUR DEALERSHIPS GOING TO DO?

Forest River is notifying dealerships of the recall. Forest River will provide all parts and labor free of charge to Consumers
and Dealers. An authorized Forest River Dealer or Service Center will need to perform the inspection to determine if a
repair will need to occur or if replacement fabric is needed. It is preferable if you have your selling dealership perform the
remedy. Forest River completely covers your cost for the remedy; you will not receive any bill of sale for anything covered
under the above recall number.

 

WHAT SHOULD YOU DO?

Please contact your dealer immediately and request a service appointment to schedule the free remedy. The vehicle
Owner is responsible for arranging to have the work completed. Please state you have been notified by Forest River of
having a recall in process for your vehicle and provide the recall number for the dealership. It is also helpful to the
dealership to have a copy of this letter when you take your vehicle in for the recall remedy.
You may also visit www.forestriverinc.com for dealer locations.

 

HOW LONG WILL THE REMEDY PROCESS TAKE?

The estimated time of repair is 1.5 hours. However, the dealership may need to keep your vehicle or schedule an
appointment with you for a later date to fit into their regular service schedule.

 

WHAT IF YOU HAVE PREVIOUSLY PAID FOR REPAIRS TO YOUR VEHICLE FOR THIS PARTICULAR CONDITION?

If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall
inspected and/or performed to ensure the correct parts and procedures were utilized.

Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope
of this defect under recall. Please send the service invoice to the following address:

Forest River, Inc.
Attn: Warranty Manager
PO Box 30
Middlebury, IN 46540

 


AWNING INSPECTION AND WELD/SEAM REPAIR

 


22E055 – Awning Fabric May Detach Causing Awning to Drop – Lippert Electric Retractable Awning

 

22E055 – Awning Fabric May Detach Causing Awning to Drop – Lippert Electric Retractable Awning

 


Chronology :

On July 7, 2022. Forest River’s Office of Corporate Compliance was notified by Lippert Components of a recall that was filed regarding a separation of a welded seam at the awning fabric’s coach interface.

On July 8, 2022 Forest Rivers Office of Corporate Compliance filed a recall

On July 18, 2022, Forest River’s Office of Corporate Compliance (“OCC”) was notified by Lippert Components of a scope revision. The same day, OCC began reviewing data provided to OCC by Lippert. On July 20, 2022, OCC initiated a research into each additional manufacturing plant that used the 18’ and under awning.

On July 25, 2022, OCC began gathering details from the manufacturing plants that indicated which manufacturing plant and products are affected.

On July 28, 2022, OCC was able to identify vehicles affected and is amending the recall.

On July 29, 2022 It was decided by NHTSA and Forest River to file new recall that will supersede recall 22V486 due to the increase in models and quantities

 


67 Affected Products

Vehicles

MAKE MODEL YEAR
COACHMEN ADRENALINE 2022
COACHMEN APEX 2022
COACHMEN BROOKSTONE 2022
COACHMEN CATALINA 2022-2023
COACHMEN CHAPARRAL 2022
COACHMEN CHAPARRAL LITE 2022
COACHMEN CLIPPER 2022
COACHMEN CROSS TRAIL 2022-2023
COACHMEN FREEDOM EXPRESS 2022
COACHMEN INDEPENDENCE TRAIL 2022
COACHMEN MIRADA 2022
COACHMEN PURSUIT 2022-2023
COACHMEN SPIRIT 2022
COACHMEN SPORTSCOACH 2022-2023
COACHMEN VIKING 2022
COACHMEN WORK AND PLAY 2022
EAST TO WEST AHARA 2022
EAST TO WEST DELLA TERRA 2022-2023
EAST TO WEST SILVER LAKE 2022-2023
EAST TO WEST TANDARA 2022
FOREST RIVER AURORA 2022
FOREST RIVER CARDINAL 2022
FOREST RIVER CEDAR CREEK 2022
FOREST RIVER CHEROKEE 2022
FOREST RIVER FLAGSTAFF 2022
FOREST RIVER FORESTER 2022-2023
FOREST RIVER FR3 2022-2023
FOREST RIVER GEORGETOWN 2022
FOREST RIVER IBEX 2022
FOREST RIVER IMPRESSION 2022
FOREST RIVER OZARK 2022
FOREST RIVER PUMA 2022
FOREST RIVER R-POD 2022
FOREST RIVER ROCKWOOD 2022
FOREST RIVER SABRE 2022
FOREST RIVER SALEM 2022
FOREST RIVER SANDPIPER 2022
FOREST RIVER SANDSTORM 2022
FOREST RIVER SHOCKWAVE 2022
FOREST RIVER SIERRA 2022
FOREST RIVER SOLERA 2022
FOREST RIVER STEALTH 2022
FOREST RIVER STEALTH EVO 2022
FOREST RIVER SUNSEEKER 2022-2023
FOREST RIVER SURVEYOR 2022
FOREST RIVER VENGEANCE 2022
FOREST RIVER VIBE 2022
FOREST RIVER WILDCAT 2022
FOREST RIVER WILDWOOD 2022-2023
FOREST RIVER XLR TOYHAULER 2022
PRIME TIME AVENGER 2022
PRIME TIME CRUSADER 2022
PRIME TIME LACROSSE 2022
PRIME TIME SANIBEL 2022
PRIME TIME TRACER 2022
SHASTA OASIS 2022
SHASTA PHOENIX 2022

 


12 Associated Documents

Defect Notice 573 Report

RCLRPT-22V556-5261.PDF 240.478KB

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Recall Acknowledgement

RCAK-22V556-5291.pdf 647.551KB

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Miscellaneous Document – Lippert Recall 22E-055 Awning Inspection and Repair Instruction Document

RMISC-22V556-6574.pdf 2402.767KB

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Miscellaneous Document – Lippert Notice to OEMs

RMISC-22V556-5412.pdf 521.933KB

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Remedy Instructions and TSB

RCRIT-22V556-0303.pdf 2402.767KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V556-0005.pdf 214.092KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V556-1343.pdf 182.947KB

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Recall Quarterly Report #1, 2022-3

RCLQRT-22V556-3767.PDF 211.139KB

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Recall 573 Report – 10/13/2022

RCLRPT-22V556-3202.PDF 240.593KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V556-4502.pdf 214.255KB

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Recall Quarterly Report #2, 2022-4

RCLQRT-22V556-6888.PDF 211.245KB

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Recall Quarterly Report #3, 2023-1

RCLQRT-22V556-8792.PDF 211.33KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V556&docType=RCL

 


 

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  • INSTALLING AWNING FABRIC:Dulepax's RV Awning Fabric is sewn with three polycords.One polycord slide into the RV body canopy rolltube slot.The another two polycords slide into the extended canopy slot.The three polycords are designed to loosen the fabric completely close,with no folds in the middle.All installations require no special tools and are easy to install.
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