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July 8, 2022 NHTSA CAMPAIGN NUMBER: 22V486000
Awning Fabric May Detach Causing Awning to Drop
An awning that drops or extends beyond normal operation can increase the risk of injury.
NHTSA Campaign Number: 22V486
Manufacturer Forest River, Inc.
Components EQUIPMENT
Potential Number of Units Affected 19,911
Summary
Forest River, Inc. (Forest River) is recalling certain 2022 Prime Time Avenger, Crusader, Lacrosse, Ozark, Tracer, Sanibel, East to West Della Terra, Silverlake, Forest River Cherokee, Flagstaff, IBEX, RPod, Rockwood, Salem, Sierra, Sandpiper, and Wildwood fifth wheel and travel trailers. The electric retractable awning has a welded seam on the fabric that may separate, potentially allowing the awning to drop beyond normal operation.
Remedy
Forest River will replace the awnings, free of charge. Owner notification letters are expected to be mailed August 17, 2022. Owners may contact Forest River customer service at the following numbers: 1-574-862-1025 (Prime Time Avenger, Crusader, Lacrosse, Sanibel, Tracer, and Ozark), 1-574-264-6664 (East to West Della Terra and Silver Lake ), 1-260-499-2100 (Cherokee), 1-574-642-8943 (Rockwood and Flagstaff), 1-574- 642-3119 Option 2 (IBEX & RPOD), 1-574-534-3167 (Salem & Wildwood), 1-574-534-4574 (Sierra & Sandpiper). Forest River’s number for this recall is 51-1532. This recall has been superseded by NHTSA recall 22V-556.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Chronology :
On July 7, 2022. Forest River’s Office of Corporate Compliance was notified by Lippert Components of a recall that was filed regarding a separation of a welded seam at the awning fabric’s coach interface.
On July 8, 2022 Forest Rivers Office of Corporate Compliance filed a recall
51-1532 – Awning Fabric May Detach Causing Awning to Drop – 2022-2023 Coachmen East to West Forest River Prime Time & Shasta Fifth Wheel & Travel Trailers
22E055 – Awning Fabric May Detach Causing Awning to Drop – Lippert Electric Retractable Awning
22E055 – Awning Fabric May Detach Causing Awning to Drop – Lippert Electric Retractable Awning
17 Affected Products
Vehicles
MAKE | MODEL | YEAR |
EAST TO WEST | DELLA TERRA | 2022 |
EAST TO WEST | SILVER LAKE | 2022 |
FOREST RIVER | CHEROKEE | 2022 |
FOREST RIVER | FLAGSTAFF | 2022 |
FOREST RIVER | IBEX | 2022 |
FOREST RIVER | R-POD | 2022 |
FOREST RIVER | ROCKWOOD | 2022 |
FOREST RIVER | SALEM | 2022 |
FOREST RIVER | SANDPIPER | 2022 |
FOREST RIVER | SIERRA | 2022 |
FOREST RIVER | WILDWOOD | 2022 |
PRIME TIME | AVENGER | 2022 |
PRIME TIME | CRUSADER | 2022 |
PRIME TIME | LACROSSE | 2022 |
PRIME TIME | OZARK | 2022 |
PRIME TIME | SANIBEL | 2022 |
PRIME TIME | TRACER | 2022 |
2 Associated Documents
Recall 573 Report
RCLRPT-22V486-2853.PDF 220.191KB
Recall Acknowledgement
RCAK-22V486-9192.pdf 646.331KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V486&docType=RCL
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-486 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Forest River, Inc. Submission Date : JUL 08, 2022 NHTSA Recall No. : 22V-486 Manufacturer Recall No. : 51-1532 Manufacturer Information : Manufacturer Name : Forest River, Inc. Address : 55470 CR 1 P.O. Box 3030 Elkhart IN 46515-3030 Company phone : 1-800-348-7440 Population : Number of potentially involved : 19,911 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2022-2022 Forest River Inc. Prime Time Avenger, Crusader, Lacrosse, Ozark, Tracer and Sanibel Travel Trailer and Fifth Wheels Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : Per LCI’s Recall: “Recall population is from field data of all known failures produced on a specific manufacturing line. Product not included in the target population is produced using different equipment that has not shown similar potential for defects.” See Attached Spreadsheet for Model and Quanitities Production Dates : FEB 07, 2022 – JUN 28, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2022-2022 Forest River Inc. East to West Della Terra and Silver Lake Travel Trailer and Fifth Wheels Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : Per LCI’s Recall: “Recall population is from field data of all known failures produced on a specific manufacturing line. Product not included in the target population is produced using different equipment that has not shown similar potential for defects.” See Attached Spreadsheet for Model and Quantities Production Dates : FEB 02, 2022 – JUN 24, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-486 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 3 : 2022-2022 Forest River Inc. Cherokee Travel Trailers and Fifth Wheels Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : Per LCI’s Recall: “Recall population is from field data of all known failures produced on a specific manufacturing line. Product not included in the target population is produced using different equipment that has not shown similar potential for defects.” See Attached Spreadsheet for Model and Quantities Production Dates : FEB 02, 2022 – JUN 29, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 4 : 2022-2022 Forest River Inc. Flagstaff Travel Trailer and Fifth Wheels Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : Per LCI’s Recall: “Recall population is from field data of all known failures produced on a specific manufacturing line. Product not included in the target population is produced using different equipment that has not shown similar potential for defects.” See Attached Spreadsheet for Model and Quantities Production Dates : FEB 02, 2022 – JUN 30, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 5 : 2022-2022 Forest River Inc. IBEX Travel Trailers Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : Per LCI’s Recall: “Recall population is from field data of all known failures produced on a specific manufacturing line. Product not included in the target population is produced using different equipment that has not shown similar potential for defects.” See Attached Spreadsheet for Model and Quantities Production Dates : FEB 14, 2022 – JUN 29, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-486 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 6 : 2022-2022 Forest River Inc. RPOD Travel Trailers Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : Per LCI’s Recall: “Recall population is from field data of all known failures produced on a specific manufacturing line. Product not included in the target population is produced using different equipment that has not shown similar potential for defects.” See Attached Spreadsheet for Model and Quantities Production Dates : FEB 02, 2022 – JUN 29, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 7 : 2022-2022 Forest River Inc. Rockwood Travel Trailer and Fifth Wheels Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : Per LCI’s Recall: “Recall population is from field data of all known failures produced on a specific manufacturing line. Product not included in the target population is produced using different equipment that has not shown similar potential for defects.” See Attached Spreadsheet for Model and Quantities Production Dates : FEB 01, 2022 – JUN 30, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 8 : 2022-2022 Forest River Inc. Salem Travel Trailer and Fifth Wheels Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : Per LCI’s Recall: “Recall population is from field data of all known failures produced on a specific manufacturing line. Product not included in the target population is produced using different equipment that has not shown similar potential for defects.” See Attached Spreadsheet for Model and Quantities Production Dates : FEB 02, 2022 – JUN 28, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-486 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Vehicle 9 : 2022-2022 Forest River Inc. Sierra and Sandpiper Fifth Wheel and Travel Trailers Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : Per LCI’s Recall: “Recall population is from field data of all known failures produced on a specific manufacturing line. Product not included in the target population is produced using different equipment that has not shown similar potential for defects.” See Attached Spreadsheet for Model and Quantities Production Dates : FEB 07, 2022 – JUN 28, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 10 : 2022-2022 Forest River Inc. Wildwood Travel Trailer and Fifth Wheels Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : Per LCI’s Recall: “Recall population is from field data of all known failures produced on a specific manufacturing line. Product not included in the target population is produced using different equipment that has not shown similar potential for defects.” See Attached Spreadsheet for Model and Quantities Production Dates : FEB 04, 2022 – JUN 27, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Per LCI’s Recall: “There is separation of welded seam at the awning fabric to coach interface.” FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Per LCI’s Recall: “In extreme cases the fabric could detach from the coach rail and remain attached to the awning. This could cause the awning to drop and extend beyond normal operation.” Description of the Cause : Per LCI’s Recall: “Insufficient weld penetration in some areas between the fabric and the adjoining PVC extruded track.” Identification of Any Warning that can Occur : Per LCI’s Recall: “You could see a partial weld separation at the ends of the awning roll along the coach.” Involved Components : Part 573 Safety Recall Report 22V-486 Page 5 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Electric retractable awnings up to 16’ in length Component Description : Electric retractable awnings up to 16’ in length Component Part Number : N/A Supplier Identification : Component Manufacturer Name : Lipper Components Address : 3501 County Rd. 6 East Elkhart Indiana 46514 Country : United States Chronology : On July 7, 2022. Forest River’s Office of Corporate Compliance was notified by Lippert Components of a recall that was filed regarding a separation of a welded seam at the awning fabric’s coach interface. On July 8, 2022 Forest Rivers Office of Corporate Compliance filed a recall Part 573 Safety Recall Report 22V-486 Page 6 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : Forest River will provide all parts and labor free of charge to Consumers and Dealers. An authorized Forest River dealer will need to perform the remedy to replace the fabric roll on the awning or if needed replace the awning complete. What is the Forest River Customer Service Phone Number? Prime Time Avenger, Crusader, Lacrosse, Sanibel, Tracer and Ozark (574) 862-1025 East to West Della Terra and Silver Lake (574) 264-6664 Cherokee (260) 499-2100 Rockwood and Flagstaff (574) 642-8943 IBEX & RPOD (574) 642-3119 Option 2 Salem & Wildwood (574) 534-3167 Sierra & Sandpiper (574) 534-4574 If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized. Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall. Please send the service invoice to the following address: Forest River, Inc. Attn: WARRANTY MANAGER PO Box 30 Middlebury, IN 46540 How Remedy Component Differs from Recalled Component : LCI Awnings – 432-547-7378 3501 County Rd. 6 East Elkhart, IN 46514 Fabric weld around plastic insert will be of satisfactory assembly. Affected Component Per LCI’s Recall: “Electric retractable awnings up to 16’ in length” Replacement Component Per LCI’s Recall: “Replacement material has been certified through validated equipment parameters.” Identify How/When Recall Condition was Corrected in Production : Per LCI’s Recall: “Shut line down on 6/14/2022, reviewed all process and machine parameters, identified potential areas for weld inconsistency and corrected the process and conducted destructive tests to prove process fix. The line resumed production on 6/16/2022 with new process.” Recall Schedule : Description of Recall Schedule : Forest River has the utmost urgency in our recalls. Forest River will send suspected VIN numbers to our third party vendor that is licensed to pull Part 573 Safety Recall Report 22V-486 Page 7 The information contained in this report was submitted pursuant to 49 CFR §573 data on the current owner of the vehicles (as needed) once a formal NHTSA I.D. is provided. Forest River intends on pushing the mailing out as soon as NHTSA provides any correction(s) and an Acknowledgement Letter. Planned Dealer Notification Date : AUG 17, 2022 – AUG 17, 2022 Planned Owner Notification Date : AUG 17, 2022 – AUG 17, 2022 * NR – Not Reported
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