Cracked LP Gas Quick Disconnect Fitting – 2022 Alliance Valor, Avenue, Paradigm Recreational Trailers

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April 22, 2022 NHTSA CAMPAIGN NUMBER: 22V270000

Cracked LP Gas Quick Disconnect Fitting

A gas leak in the presence of an ignition source can increase the risk of a fire.

 

NHTSA Campaign Number: 22V270

Manufacturer Alliance RV, LLC

Components EQUIPMENT

Potential Number of Units Affected 4,224

 

Summary

Alliance RV, LLC (Alliance) is recalling certain 2022 Valor (36V11, 37V13, 40V13, 41V15, 42V13, 43V13); Avenue (30RLS, 31BHS, 32RLS, 33RKS, 36BRM) and Paradigm (295MK, 310RL, 340RL, 370FB, 372RK, 382RK, 385FL, 390MP, 365RD) recreational trailers. The quick disconnect fittings in the LP gas system may be cracked, causing a gas leak.

 

Remedy

Dealers will remove the quick disconnect fitting and replace it with a plug, free of charge. Once new quick disconnect fittings are available, they will be replaced, free of charge. Owner notification letters were mailed June 15, 2022. Owners may contact Alliance customer service at 1-574-218-7165.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


April 18, 2022

 

Valued Flex-Tech Customer,

 

We have become aware in the past few weeks of complaints at the plant level of cracks developing in our female quick disconnects that is either connected to our LP Gas Manifolds or shipped on specific Hose Assemblies sold separately.  After an exhaustive effort to identify the problem and the source, we have determined that the crack is not being produced within our facility so it has escaped our inspections as well as our 100% system leak checks.  A potential crack may develop in your facility or, in rare cases, after you have assembled the system to an RV and performed pressure drop testing.  The root cause for this crack has been identified as contamination and/or porosity in the brass from our 2nd tier brass sub-supplier.  Our records at this point indicate the relevant window for products that may contain cracks were shipped between July 1, 2021 and April 8, 2022.

 

We are in the process of working with NHTSA in order to report this issue and wanted you to be aware that your company will be noted in the 573 Filing.  We want to work closely with you as we work through this issue together.  We apologize for the inconvenience this causes and are working quickly to develop a new robust design that will overcome any future issues.

 

Please give me a call at your convenience and I will provide additional details.

 

Jeff Bush, President

(m) 440-429-4579; (e) jeff.bush@us-egi.com

 


Alliance RV has determined that a potential defect which relates to the safety of the end consumer exists in your unit.

 

To remedy, please follow the instructions outlined below.

 

LP QUICK DISONNECT REPLACEMENT AND TESTING PROCEDURED

STEP 1: Locate the LP Quick Disconnect on the door side (passenger side) of your RV, near the front.

 

STEP 2. To go your LP Compartment(s) on both sides of the RV and turn your LP supply completely off.

 

STEP 3. Move to the inside of the RV to locate the Load Center.  Once the load center is located, turn the 50A main breaker to the OFF position.  Also, disconnect the battery to your RV.

 

STEP 3. Remove the LP Quick Disconnect and replace with new LP Quick Disconnect.

 

****WARNING****

 

This replacement must be done with a listed / approved LP Thread Tape or Pipe Dope.

 

STEP 4. Perform the required LP Drop Pressure at 8 inch wc for 3 minutes.

 

Replacement will require you to order the following p/n’s: 12956 = 1/4” to 3/8” Brass Nipple, 21212 = 1/4” to 1/4” Brass Nipple and 12957 = LP Quick Disconnect.

 

When filing your warranty claim, the flat rate code to be used will be 22V270.  This code pays .50 for replacement of the Quick Connect fitting.  It allows an additional .30hrs for your required LP Drop Pressure Test.

 


Chronology :

A letter received from our vendor of LP systems (flex tech) contacted us via email (with a PDF letter attached) that explained the issue – 4/19/2022. Yard put on hold for plugs to be purchased to replace the quick connect fitting with and the LP system be tested again before coach shipment.

 


22E034 – Cracked LP Gas Quick Disconnect Fitting – Mr. Heater 1/4 Quick Connector Set

 

22E034 – Cracked LP Gas Quick Disconnect Fitting – Mr. Heater 1/4 Quick Connector Set

 


3 Affected Products

Vehicles

MAKE MODEL YEAR
ALLIANCE RV AVENUE 2022
ALLIANCE RV PARADIGM 2022
ALLIANCE RV VALOR 2022

 


11 Associated Documents

Defect Notice 573 Report

RCLRPT-22V270-1728.PDF 215.698KB

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Recall Acknowledgement

RCAK-22V270-3952.pdf 646.357KB

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Miscellaneous Document – FlexTech QD

RMISC-22V270-5836.pdf 104.967KB

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Remedy Instructions and TSB

RCRIT-22V270-2622.pdf 413.93KB

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Recall 573 Report – 5/24/2022

RCLRPT-22V270-9359.PDF 215.77KB

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Recall 573 Report – 5/24/2022

RCLRPT-22V270-4958.PDF 215.962KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22V270-8813.PDF 211.13KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22V270-1119.PDF 211.234KB

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Recall Quarterly Report #3, 2022-4

RCLQRT-22V270-6765.PDF 211.323KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V270-5440.pdf 204.632KB

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Recall Quarterly Report #4, 2023-1

RCLQRT-22V270-8100.PDF 211.43KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V270&docType=RCL

 


 

“This site contains affiliate links for which OEMDTC may be compensated”
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