2021 Jayco Alante

9903527 – Engine Cover Does Not Have Proper Insulation – 2020-2021 Jayco Alante, Precept, & Precept Prestige & Entegra Vision, Vision XL Motorhomes

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October 29, 2020 NHTSA CAMPAIGN NUMBER: 20V667000

Engine Cover Does Not Have Proper Insulation

Excessive surface temperatures can increase the risk of injury to the occupants.

 

NHTSA Campaign Number: 20V667

Manufacturer Jayco, Inc.

Components ENGINE

Potential Number of Units Affected 360

 

Summary

Jayco, Inc. (Jayco) is recalling certain 2020-2021 Alante, Precept, and Precept Prestige motorhomes and Entegra Vision, Vision XL motorhomes built on a Ford F-53 chassis. The engine covers may not contain sufficient heat insulation, causing the interior surface temperatures to be excessive.

 

Remedy

Jayco will notify owners, and dealers will install an additional insulation insert, and a foam seal on the outer edge of the cover, free of charge. The recall began December 28, 2020. Owners may contact Jayco customer service at 1-800-283-8267. Jayco’s number for this recall is 9903527.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 

Engine cover insulation on F53 Chassis

Bulletin Type: Safety Recall Publication Date: December 28, 2020
Bulletin #(s): 20V-667 US Units

2020-531 Canadian Units

 Make(s): Jayco

Entegra
Job Code(s): 9903527 Model(s): Alante, Emblem, Vision,

Vision XL, Precept and Precept Prestige
Flat Rate(s): 9903527A-Install Kit A & B – 2 Hr.

9903527B- Install Kit B – 1 Hr.

 Model Year(s): 2020 and 2021

 

Incident: Engine covers installed on some F53 chassis models do not contain appropriate insulation.
Affected Units: Affected unit list is located at end of instructions
Parts Kit:

20V-667A

20V-667B

Parts Kit 20V-667A:

1 molded foam insert

6’ foam seal

4 bolts

 

Parts Kit 20V-667B :

20 screws, hex washer .25×1.25 TEK3

1 molded foam floor insert 22.75”

1  molded foam floor insert 29.5”

2  brackets 1.00×2.31×3.00 14 GA Black

1 bracket 1.00×2.31×20.00 14 GA Black

1 plate 2.00×20.00 14GA Black

 

Please confirm what kit/s are required per serial number using the worksheet posted on Partners.
Misc. Tools & Supplies: Large flat blade screwdriver

Screw gun with #2 square bit

2-7/16”  end wrench

3/8” socket driver

5/16” socket driver

10 mm socket driver and 10mm open end wrench

Putty knife

Small hacksaw/cutting tool (to cut off screws)

 

INSTRUCTIONS for remedy that requires Parts Kit 20V-667A

 

  1. Remove the passenger seat to gain better access to the engine cover. To remove the seat, remove the (4) bolts on the seat pedestal using a 2-7/16” wrench.

 

There are (2) bolts on each side of the pedestal.

 

  1. Loosen the engine console valance to gain access to the console fasteners by removing the screws on the valance. Next:
  • Remove the screws securing the engine cover.

 

  1. Turn the engine cover over.

 

  1. Using the flat blade screwdriver, remove the bonded flange and seal from the bottom of the cover.

 

  1. Insert the foam insert into the cover. Install the seal to the foam on the outer edge.

 

  1. Reinstall the engine cover, the console valance and the passenger seat.

Secure the passenger seat to the pedestal with NEW bolts (4) and torque each to 20ft/lbs.  

 

INSTRUCTIONS for remedy that requires Parts Kit  20V-667B

 

  1. Park the motorhome so that the front tire(s) turn slightly outward, towards the driver’s side. This will allow easier access to the floorboard panel under the unit. Make sure the emergency brake is applied and/or block the tires so the unit cannot roll or move.

 

  1. Locate the floorboard panel under the unit (next to the engine). There may be a silver insulation insert in the one side of the panel

 

  1. You will need to remove a cable and a line of conduit running across the floorboard panel so that you are able to install the foam insert(s). Using a screw gun and 10mm socket driver, remove the screws that are holding the cable bracket in place.  You may need the 10mm open end wrench to hold the screw cap in place while removing the screw.  Let both lines drop; you will re-install these in a later step. Discard the screws.

 

  1. Prepare the floorboard compartments to facilitate an easier install of the foam insert.

 

a. Use a putty knife and scrape off all excess foam inside the compartment(s).

b. Use a small hacksaw or cutting tool to remove any screws protruding through the floorboard. This will create a smooth surface for the foam insert installation.

 

Bracket and Foam Installation Configuration

  1. Using the self-tapping screws, install the (2) 2.31“x 3.0” brackets on the inside of the floorboard pan (side closest to the engine) using the pre-drilled holes in the bracket. The bracket “lip” should be installed towards the inside of the pan (this will hold the foam insert in place).   Install (1) bracket on each side of the indentation in the floorboard pan.  The top of the bracket should be against the top of the pan.

 

  1. Install the 29.5” foam into the floorboard pan. The (2) brackets you just installed will secure the one side of the foam insert.  Before installing the insert, make sure the angles and notch are in the right place according to the shape of the pan.

 

  1. Using the self-tapping screws, install the 2.31” x 20.0” center bracket (bracket 2 in the diagram) using the pre-drilled holes. Inure the bracket is centered in the middle of the pan frame. The bracket lip will secure the edge of both foam inserts.

 

  1. Install the 22.75” foam insert in the other side of the floorboard pan, taking note of angles before putting the insert in place.

 

 

  1. Using the self-drilling/tapping screws, install the 2” x 20” bracket (bracket 3 in the diagram) using the pre-drilled holes. Make sure you center the bracket correctly onto the floorboard pan frame so the screws go into the metal and not the foam. When the brackets are in proper position they will securely supports the foam insert.

 

  1. Re-install the cable and the line of conduit using the supplied self-drilling/tapping screws. You can install the cable through the center bracket. Install the conduit line in the last bracket added.

 

AFFECTED UNIT LISTING –  Recall 20V-667  2020-531

2020 Alante  L1AF0088-0108 AS0120-0137  AU0130-0144

2021 Alante   M1AF4051-4096  AS4051-4103  AU4051-4118, 9000  AV4051-4084  AX4051-4079

2020 Precept L1UG0241-0260  UL0205-0231

2021 Precept M1UA4051-4086,9000-9001  UB9000-9011   UG4051-7172,9025,  UL4051-4140,9000-9021  UV4051-4070,9000

2021 Precept Prestige  M1DH4051-4072, 9000-9002   DT4051-4060  DU4051-4060,9002-9003

2020 Vision L1AF8088-8097  AS8098-8113  AU8087-8099

2021 Vision M1AF8051-8105  AS8051-8117, 9000   AU8051-8092,9001  AV8051-8064

2021 Emblem  M1DH8051-8078, 9003  DT8051-8060  DU8051-8065, 9000,9001

2021 Vision XL  M1UA8051-8088  UB8051-8078,9012  UG8051-8127, 9000-9024

 

Jayco’s sole obligation under our limited warranty is to repair or replace defective materials and/or workmanship deemed our responsibility as determined by Jayco in our sole discretion. Jayco reserves the right to use new and/or remanufactured parts or materials of similar quality to complete any work, and to make parts and/or design changes as appropriate without notice to anyone. Jayco designs and/or materials changes are done without obligation to incorporate such changes in previously manufactured product. Jayco makes every reasonable effort to ensure field remedies will not adversely affect performance and/or safety of the unit. This field remedy is not intended to extend to future performance of this RV, or any of its materials, components or parts beyond the standard warranty period. The RV owner’s obligation to notify Jayco, or one of its independent, authorized dealers, of a claimed defect does not modify any obligation placed on the RV owner to contact Jayco directly when attempting to pursue remedies under state or federal law. Jan. 2019.

903 South Main Street • P.O. Box 460 • Middlebury, IN 46540

 

10 Affected Products

Vehicles

MAKE MODEL YEAR
ENTEGRA VISION 2020-2021
ENTEGRA VISION XL 2020-2021
JAYCO ALANTE 2020-2021
JAYCO PRECEPT 2020-2021
JAYCO PRECEPT PRESTIGE 2020-2021

 

13 Associated Documents

Recall Quarterly Report #2, 2021-1

RCLQRT-20V667-2391.PDF 211.232KB

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Remedy Instructions and TSB

RCRIT-20V667-7337.pdf 1234.686KB

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Recall 573 Report

RCLRPT-20V667-7605.PDF 213.59KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-20V667-3992.pdf 55.458KB

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Manufacturer Notices(to Dealers,etc)

RCMN-20V667-9521.pdf 141.997KB

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Recall 573 Report – Amendment 2

RCLRPT-20V667-6707.PDF 213.808KB

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Miscellaneous Document – Affected units w required Parts Kits 12-28-20

RMISC-20V667-6598.pdf 449.136KB

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Recall Quarterly Report #1, 2020-4

RCLQRT-20V667-3524.PDF 211.133KB

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Recall Quarterly Report #3, 2021-2

RCLQRT-20V667-6399.PDF 211.313KB

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Recall Quarterly Report #2, 2021-1

RCLQRT-20V667-5172.PDF 211.233KB

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Recall 573 Report – Amendment 1

RCLRPT-20V667-5732.PDF 213.436KB

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Recall Acknowledgement

RCAK-20V667-7065.pdf 244.92KB

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Recall Quarterly Report #4, 2021-3

RCLQRT-20V667-7559.PDF 211.42KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=20V667&docType=RCL

 

 

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