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March 13, 2024 NHTSA CAMPAIGN NUMBER: 24V195000
Damaged High Voltage Battery Case May Cause Fire
A damaged high voltage battery case increases the risk of a fire.
NHTSA Campaign Number: 24V195
Manufacturer Textron Specialized Vehicles
Components ELECTRICAL SYSTEM, LATCHES/LOCKS/LINKAGES
Potential Number of Units Affected 14
Summary
Textron Specialized Vehicles (Textron) is recalling certain 2024 Cushman Hauler Pro LSV vehicles equipped with the triple battery pack configuration. The dump bed latch may contact the top high voltage battery, cracking or puncturing the case.
Remedy
Dealers will install a bracket shift kit, inspect, and replace battery packs as necessary, free of charge. Owner notification letters are expected to be mailed by May 12, 2024. Owners may contact Textron customer service at 1-706-799-4768. Textron’s number for this recall FSB01-24.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
As a result of inspections occurring in November of 2023 related to NHTSA recall 23V817 (Textron Specialized Vehicles FSB03-23) damage was observed to the battery packs on triple pack Haulers not consistent with the field service bulletin. Through investigation our engineering department conducted a CAD study and confirmed an interference can exist.
This information was relayed to the TSV Product Safety Review Board in late February 2024 and the decision to perform a recall was made. Affected units and ownership status was determined in March of 2023.
FSB03-23 – Water May Damage Battery – 2024 Cushman Hauler Pro LSV
FSB03-23 – Water May Damage Battery – 2024 Cushman Hauler Pro LSV
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
CUSHMAN | HAULER PRO LSV | 2024 |
2 Associated Documents
Defect Notice 573 Report
RCLRPT-24V195-7221.PDF 214.499KB
Recall Acknowledgement
Latest Recalls Documents
For the Latest and Most recent Recall Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=24V195&docType=RCL
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SEOCONTENT-START
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 24V-195
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Textron Specialized Vehicles MAR 13, 2024 NHTSA Recall No. : 24V-195 Manufacturer Recall No. : FSB01-24 Manufacturer Information :
Manufacturer Name : Textron Specialized Vehicles Address : 1451 Marvin Griffin Road
Augusta GA 30906
Company phone : 7067994768
Population :
Number of potentially involved : 14 Estimated percentage with defect : 100 %
Vehicle Information : Vehicle 1 : 2024-2024 Cushman Hauler Pro LSV Vehicle Type : LIGHT VEHICLES Body Style : OTHER Power Train : HYBRID ELECTRIC
Descriptive Information : Recall population was determined by inspections related to NHTSA recall 23V817.
Hauler Pro LSV models built with triple battery packs are subject to this recall. Approximately 14 Hauler Pro LSVs were built with triple battery packs.
Production Dates : FEB 27, 2023 – FEB 23, 2024
VIN Range 1 : Begin : 10REE4HH7RA599786 End : 10REE4HHXR3629447 Not sequential Description of Defect :
Description of the Defect : An interference issue can exist between the dump bed latch of the Hauler Pro and the top cover of the battery pack in units that have a triple battery pack configuration.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : This interference can lead to puncture and cracking of the top battery case,
which presents risk of fire.
Description of the Cause : The mechanical design of the Hauler can allow for an interference with units that have triple battery packs. Identification of Any Warning
that can Occur : The dump bed on triple battery pack Haulers has an issue latching into place.
Involved Components : Part 573 Safety Recall Report 24V-195 Page 2 Component Name 1 : COMPOSITE MODULE, ADVB2
Component Description : Lithium Ion battery module with integrated battery management system Component Part Number : 695788 Component Name 2 : LATCH, ALUM BED – WELDMENT
Component Description : Aluminum dump bed latch weldment Component Part Number : 658739 Component Name 3 : LATCH, PLASTIC BED – WELDMENT
Component Description : Plastic dump bed latch weldment Component Part Number : 647965 Component Name 4 : Front Mounting Tray Bracket
Component Description : Front mounting tray bracket for battery pack Component Part Number : 10029130 Component Name 5 : Side Mounting Tray Bracket
Component Description : Driver’s side mounting tray bracket for battery pack. Component Part Number : 10029121G01 Component Name 6 : Side Mounting Tray Bracket
Component Description : Passenger side mounting tray bracket for battery pack. Component Part Number : 10029121G02 Supplier Identification : Component Manufacturer
Name : NR Address : NR
NR The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 24V-195
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573 Country : NR
Chronology :
As a result of inspections occurring in November of 2023 related to NHTSA recall 23V817 (Textron Specialized Vehicles FSB03-23) damage was observed to the battery packs on triple pack Haulers not consistent with the field service bulletin. Through investigation our engineering department conducted a CAD study and confirmed an interference can exist. This information was relayed to the TSV Product Safety Review Board in late February 2024 and the decision to perform a recall was made. Affected units and ownership status was determined in March of 2023.
Description of Remedy :
Description of Remedy Program : To correct this issue we will be conducting a field service bulletin
campaign, FSB01-24, to inspect all triple pack Hauler Pro LSV’s for cracking/punctures and replacing the existing brackets with a bracket kit that shifts the battery packs to eliminate the interference. Battery packs will be replaced as necessary if such damage is found. Customers will be notified and instructed to take their unit to an E-Z-GO dealer for the recall at no cost. How Remedy Component Differs from Recalled Component : Identify How/When Recall Condition was Corrected in Production : The existing brackets on the vehicle are to be replaced with the Hauler Pro tray bracket shift kit (pn:10076059) called out in the field service bulletin FSB01-24. This kit contains 3 brackets; Front mounting bracket (pn:10072475), LH mounting bracket (pn:10072514G01), and RH mounting bracket (pn:10072514G02).
The assembly line started building products with the updated bracket kit on 02/23/2024. Recall Schedule :
Description of Recall Schedule : Dealership notifications and customer letters are being created. Planned
notification dates will be provided in the near future. They will be distributed by 05/12/2024.
Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : NR – NR
* NR – Not Reported
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