Awning May Extend Unintentionally – 2020-2023 Coachmen Galleria, 2021-2023 Forest River Beyond, and 2021-2023 Coachmen Nova Class B Motorhomes

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January 25, 2024 NHTSA CAMPAIGN NUMBER: 24V040000

Awning May Extend Unintentionally

An awning extending unintentionally during transit may become a distraction or road hazard, increasing the risk of a crash.

 

NHTSA Campaign Number: 24V040000

Manufacturer Forest River, Inc.

Components STRUCTURE, EQUIPMENT

Potential Number of Units Affected 2,519

 

Summary

Forest River, Inc. (Forest River) is recalling certain 2020-2023 Coachmen Galleria, 2021-2023 Forest River Beyond, and 2021-2023 Coachmen Nova Class B motorhomes. The retractable awning may extend unintentionally during transit.

 

Remedy

Dealers will install a wedge to support the internal components in the gearbox and replace the motor as necessary, free of charge. Owner notification letters were mailed February 9, 2024. Owners may contact Forest River Customer Service at 1-574-825-6319. Forest River’s number for this recall is 225-1723.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


RECALL 24V040 / 2024-035 REMEDY INSTRUCTIONS

Make(s): NOVA, BEYOND & GALLERIA
Model(s): MANY, SEE BELOW
Model Year(s): 2020 – 2023

Concern:
A gearbox housing has been observed to show a crack that may develop into a fracture. As a result of such fracture is a potential for release of the awning brake under certain in-use conditions.

 

Turn off LP Gas at LPG Tank(s). Disconnect the vehicles’ battery Positive and Negative, disconnect any House battery(s) Positive and Negative, if equipped with a generator ensure it is off and lastly, ensure the vehicle is disconnected from shore power. Block any tires/wheels to prevent the vehicle from rolling. Failure to do so may result in electrocution, fire or other personal injury, property damage and/or death.

 

CERTAIN – 2021 – 2023 NOVA: NAB20C, NAB20D & NAB20RB
CERTAIN – 2021 – 2023 BEYOND: BYB22CAWD, BYB22CFCD, BYB22CFEB, BYB22CRWD, BYB22DAWD, BYB22DFEB, BYB22DRWD,
BYB22RBAWD, BYB22RBEB & BYB22RBRWD
CERTAIN – 2020 – 2023 GALLERIA: GAB24AM, GAB24AM4X4, GAB24FLM, GAB24FLM4X4, GAB24QM, GAB24QM4X4, GAB24TM& GAB24TM4X4

PARTS TO ORDER:
1 – F100514931

REQUIREMENTS:
PHOTO(S) ARE REQUIRED OF ANY DAMAGED PARTS.
PHOTO OF THE AWNING SERIAL NUMBER.

REMEDY:
REVIEW THE DOCUMENTS ATTACHED TO THIS LETTER.

 

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February 2024

This Notice applies to your vehicle VIN listed above.

Dear Forest River Customer:

This notice is sent to you in accordance with the requirements of the United States’ National Traffic and Motor Vehicle Safety Act. Forest River has decided that a defect, which relates to the motor vehicle safety, exists in certain 2020-2023 Galleria and 2021-2023 Beyond and Nova Class B Motorhome recreational vehicles.

 

WHAT IS THE DEFECT?

Cracks may develop in the gearbox housing, causing a fracture. As a result of such fracture the awning may unintentionally extend.

 

EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL.

An awning that extends unintentionally while the motor home is in motion could be a distraction and/or present a road hazard to the vehicle driver or oncoming traffic, which can increase the risk of a crash.

 

WHAT IS FOREST RIVER AND OUR DEALERSHIPS GOING TO DO?

Forest River is notifying dealerships of the recall. You may have the recall corrected at any Forest River dealership. However, it is preferable if you have your selling dealership perform the remedy. Forest River completely covers your cost for the remedy; you will not receive any bill of sale for anything covered under the above recall number.

 

WHAT SHOULD YOU DO?

Please contact your dealer immediately and request a service appointment to schedule the free remedy. The remedy will include installation of additional material (which the Company refers to as a “wedge”) intended to support the internal components inside certain Freestyle left-handed gearbox motor housing assemblies. If the motor needs replaced, the newly designed motor with the wedge will be installed. The vehicle Owner is responsible for arranging to have the work completed. Please state you have been notified by Forest River of having a recall in process for your vehicle and provide the recall number for the dealership. It is also helpful to the dealership to have a copy of this letter when you take your vehicle in for the recall remedy. You may also visit www.forestriverinc.com for dealer locations.

 

HOW LONG WILL THE REMEDY PROCESS TAKE?

The estimated time of repair is 1.0 hours. However, the dealership may need to keep your vehicle or schedule an appointment with you for a later date to fit into their regular service schedule.

 

WHAT IF YOU HAVE PREVIOUSLY PAID FOR REPAIRS TO YOUR VEHICLE FOR THIS PARTICULAR CONDITION?

If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized.

Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall. Please send the service invoice to the following address:

CRV Class B
Forest River, Inc.
Attn: WARRANTY MANAGER
PO Box 30
Middlebury IN, 46540

 


Chronology :

On January 12, 2024, Forest Rivers Office of Corporate Compliance (“OCC”) received a equipment recall 23E096 that was provided to the manufacturing division on January 11, 2024. The same day, OCC asked Carefree of Colorado to provide sales information, in an effort to identify if the awnings had been used in manufacturing.

On January 16, 2024, OCC inquired again with Carefree of Colorado concerning the sales information.

On January 18, 2024, OCC received remedy instructions and was told that Carefree of Colorado was evaluating the data requested by OCC.

On January 22, 2024, OCC inquired again with Carefree of Colorado concerning the sales information.

On January 23, 2024, OCC received information from Carefree and followed up with Carefree of Colorado on January 24, 2023, in regard to questions of the dates.

On January 25, 2024, OCC determined that the subject awnings were in use in Model Year 2021 – 2023.

On January 25, 2024, Forest River filed a recall in reference to Equipment recall 23E096.

 


23E096 – Awning May Extend Unintentionally – Carefree Freestyle Gearbox Housing

 

23E096 – Awning May Extend Unintentionally – Carefree Freestyle Gearbox Housing

 


10 Affected Products

Vehicles

MAKE MODEL YEAR
COACHMEN BEYOND 2021-2023
COACHMEN GALLERIA 2020-2023
COACHMEN NOVA 2021-2023

 


6 Associated Documents

Recall Acknowledgement

RCAK-24V040-2823.pdf 646.084KB

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Defect Notice 573 Report

RCLRPT-24V040-1645.PDF 216.039KB

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Miscellaneous Document – RCMN-23E096-1303

RMISC-24V040-6683.pdf 166.256KB

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Manufacturer Notices(to Dealers,etc)

RCMN-24V040-7735.pdf 203.645KB

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Remedy Instructions and TSB

RCRIT-24V040-9518.pdf 1540.133KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-24V040-1133.pdf 241.973KB

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Latest Recalls Documents

For the Latest and Most recent Recall Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=24V040&docType=RCL

 


 

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Last update on 2024-04-11 / Affiliate links / Images from Amazon Product Advertising API

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