Recall 23508 Stuck Park Valve Module May Cause Rollaway – 2023 International HV, HX, LT, RH, & Lonestar

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March 16, 2023 NHTSA CAMPAIGN NUMBER: 23V171000

Stuck Park Valve Module May Cause Rollaway

A PVM that fails to move into park can cause a vehicle rollaway, increasing the risk of a crash.

 

NHTSA Campaign Number: 23V171

Manufacturer Navistar, Inc.

Components PARKING BRAKE

Potential Number of Units Affected 24

 

Summary

Navistar, Inc. (Navistar) is recalling certain 2023 International HV, HX, LT, RH, and Lonestar vehicles. The Intellipark Tractor Park Valve Module (PVM) may intermittently become stuck in the un-parked position and fail to move into the park position when the park switch is activated.

 

Remedy

Bendix will replace the Intellipark PVM. Owner notification letters were mailed November 3, 2023. Owners may contact Navistar’s customer service at 1-800-448-7825. Navistar’s number for this recall is 23508.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


23508
November, 2023

lntellipark Tractor Park Valve Module (PVM) on certain 2023 International® HV™, HX®, LoneStar®, LT®, and RH™ Series trucks built 05/18/2022 thru 08/08/2023 with feature code 04GBN – (Parking Brake Bendix lntellipark) for Tractor or Truck with Trailer Applications

 

DEFECT DESCRIPTION

The lntellipark Tractor Park Valve Module (PVM) may intermittently become stuck in the un-parked position and not set the park brake when the park brake switch is pulled on the vehicle dashboard. If a driver detects the lntellipark PVM malfunction indications and does not properly fan down the service brakes, the vehicle may unintentionally move, which increases the likelihood of a crash that may result in property damage or personal injury.

 

MODELS INVOLVED

This Safety Recall involves certain 2023 International® HV™, HX®, LoneStar®, LT®, and RH™ Series trucks built 05/18/2022 thru 08/08/2023 with feature code 04GBN – (Parking Brake Bendix lntellipark) for Tractor or Truck with Trailer Applications.

 

PARTS INFORMATION

Part Number Part Description Quantity
4286952C3 Valve, Brake control, lntellipark PVM Tractor 1

 

SERVICE PROCEDURE

1. Park vehicle on flat surface.

2. Shift transmission to Park or Neutral and set parking brake.

3. Turn vehicle ignition key to OFF position.

4. Install wheel chocks.

5. Remove driver-side front cab skirt, if equipped.

6. Drain air tanks.

 

NOTE: The LT and HX Series park valve module is located on the cab floor under the driver-side door. The HV Series park valve module is located under the center of the cab.

7. If necessary, reposition air horn (Figure 1, Item 2).

8. Access park valve module (Figure 1, Item 1 ).

 

9. Record air line, electrical, and solenoid connection locations on module (Figure 2, Item 1) for reinstallation.

10. Disconnect four vehicle air lines (Figure 2, Item 3) from module air line stubs.

11. Disconnect two electrical sensor connectors (Figure 2, Item 4).

12. Disconnect two solenoid connectors (Figure 2, Item 2).

 

NOTE: The LT PVM mounting bracket includes a welded stud in the front fastener location. The rear mounting bracket location is attached with a bolt and flanged nut.

NOTE: The LT PVM assembly can be removed by tilting the rear of the mounting bracket downward while pushing the front upward.

13. Remove PVM module assembly from vehicle:

a) LT Series: Remove the mounting bracket front fastener (Figure 2, Item 6) from the air line support bracket(s) and cab floor crossmember. Save for reuse.

b) LT Series: Remove the mounting bracket rear fastener (Figure 2, Item 5) from the air line support bracket(s) and cab floor crossmember. Save for reuse.

c) HX and HV Series: Remove mounting bracket fasteners (Figures 3 & 4, Item 1) from air line support bracket(s) and cab floor crossmembers. Save for reuse.

14. Place assembly on work bench.

 

15. Transfer color-coded air line stubs to their color-coded ports on new module.

16. Remove three fastener assemblies (Figure 5, Item 2) from mounting bracket (Figure 5, Item 1 ). Save fasteners for reuse.

17. Remove module from mounting bracket (Figure 5, Item 1).

18. Position new module to mounting bracket (Figure 5, Item 1).

19. Install three fastener assemblies (Figure 5, Item 2) to secure module to mounting bracket (Figure 5, Item 1 ).

20. Using a backup wrench and torque wrench, tighten fasteners to 13-17 lb-ft (18-23 N·m).

NOTE: The LT PVM assembly can be installed by positioning the front mounting bracket (with welded stud) through hole on top of cab floor crossmember while tilting the rear of the mounting bracket downward and positioning mounting bracket hole over the bottom of the floor crossmember.

21. Position and align PVM module assembly into vehicle:

a) LT Series: Align and position air line support brackets onto welded stud of mounting bracket. Install mounting bracket front fastener (Figure 2, Item 6) securing air line support brackets and PVM mounting bracket to cab floor cross member.

b) LT Series: Align and position PVM mounting bracket over bottom channel of cab floor crossmember channel.

c) LT Series: Install previously removed bolt through top of cab floor crossmember channel into rear location of PVM mounting bracket and air line support brackets. Loosely install nut to mounting bracket rear fastener (Figure 2, Item 5).

d) LT Series: Using torque wrench and backup wrench, tighten mounting bracket front and rear fasteners to 19-21 lb-ft (26-28 N·m).

e) HX and HV Series: Position PVM mounting bracket to cab floor and loosely install previously removed fasteners (Figures 3 & 4, Item 3). Using torque wrench and backup wrench, tighten mounting bracket front and rear fasteners to 19-21 lb-ft (26-28 N·m).

22. Using previously recorded locations, connect the two solenoid connectors (Figure 2, Item 2) to PVM (Figure 2, Item 1 ).

23. Using previously recorded locations, connect two electrical sensor connectors (Figure 2, Item 4) to PVM.

24. Using previously recorded locations, connect four vehicle air lines (Figure 2, Item 3) to the stub air lines on module (Figure 2, Item 1 ).

25. If necessary, position and install air horn.

26. Start vehicle and allow air tanks to fill to full system pressure.

27. Turn ignition to OFF position.

28. Inspect for leaks. Repair if necessary.

29. Install driver-side front cab skirt, if equipped, and tighten bolts to .35 lb-ft (47 N·m).

30. Remove wheel chocks.

 

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Chronology :

  • 02/17/2023 – Navistar receives communication from Bendix that they have filed a defect report with NHTSA related to the Intellipark PVM for Towing vehicles.
  • 02/20/2023 – Navistar Engineering and Product Compliance initiate an investigation to determine the possible vehicle level impact to International products.
  • 02/27/2023 – Navistar Engineering and Bendix meet to determine root cause investigation.
  • 03/02/2023 – Navistar completes warranty analysis and found no instances of failure to park occurring with Navistar vehicles.
  • 03/6/2023 – Engineering and Product Compliance finalize their investigation and the suspect population.
  • 03/09/2023 – Navistar declares a Safety Recall.

 


5 Affected Products

Vehicles

MAKE MODEL YEAR
INTERNATIONAL HV 2023
INTERNATIONAL HX 2023
INTERNATIONAL LONESTAR 2023
INTERNATIONAL LT 2023
INTERNATIONAL RH 2023

 


9 Associated Documents

Defect Notice 573 Report

RCLRPT-23V171-6021.PDF 216.388KB

 


Recall Acknowledgement

RCAK-23V171-9150.pdf 646.215KB

 


Navistar – Service Procedure – May 2023

RCMN-23V171-6014.pdf 35.062KB

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ISSUED Interim Owner Notification Letter(Part 577)

RIONL-23V171-2162.pdf 32.522KB

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Recall 573 Report – May 24, 2023

RCLRPT-23V171-9603.PDF 216.447KB

 


Recall 573 Report – July 27, 2023

RCLRPT-23V171-6361.PDF 216.475KB

 


Remedy Instructions and TSB

RCRIT-23V171-4712.pdf 385.704KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-23V171-3084.pdf 46.672KB

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Recall Quarterly Report #1, 2023-4

RCLQRT-23V171-7736.PDF 211.269KB

 


Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V171&docType=RCL

 


 

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  • 🚛【Available for Paccar&Detroit】ANCEL HD3400 PRO is compatible with a wide range of engine types, including Detroit engines (Series 50, Series 55, Series 60, OM501, OM502, DD5, DD13, DD15, DD16,MBE 900, MBE 4000, DD8, DDDL 6, DDDL 7, CPC2, CPC02T, CPC04T, CPC302T and More) and Paccar engines(PX-7, PX-9, MX-11, MX-13 and more). like medium-duty or light-duty trucks, or even semi-trucks
  • 🚒【Superb Lifetime Free Update,Best Bang For The Buck】ANCEL HD3400 PRO diesel code reader allow our customers get the latest version with free update via WIFI,With Lifetime Free Update,HD3400 PRO is way more valuable by comparing with the other OBD diagnosis,which can save hundreds of dollar for our customers!

Last update on 2024-04-11 / Affiliate links / Images from Amazon Product Advertising API

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