March 16, 2023 NHTSA CAMPAIGN NUMBER: 23V169000
Emergency Exit Window Not Installed
Without an emergency exit window, there would not be a second way for occupants to exit the vehicle during an emergency, increasing the risk of injury.
NHTSA Campaign Number: 23V169
Manufacturer Keystone RV Company
Components STRUCTURE
Potential Number of Units Affected 276
Summary
Keystone RV Company (Keystone) is recalling certain 2022-2023 Cougar travel trailers. These vehicles may have been manufactured without an emergency exit window.
Remedy
Dealers will inspect, and replace the window if necessary, free of charge. Owner notification letters were mailed March 29, 2023. Owners may contact Keystone customer service at 1-866-425-4369. Keystone’s number for this recall is 23-440.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
3/24/23
SAFETY ADVISORY # 23-440
Cougar 33RLI Egress Window
Keystone is conducting a voluntary RECALL notification campaign in accordance with the National Highway Transportation and Safety Act. It has been decided that the vehicles in the recall population may not have an egress window installed in the main living area. If an emergency situation arises the occupants of the vehicle would not have a secondary emergency exit other than the entrance door, which could result in an increased risk of personal injury.
Models Included: | 2022 – 2023 Cougar Travel Trailers: 33RLI |
Serial Number Ranges: | 2022 NV500001 – NV509659
2023 PV500746 – PV504152 |
Parts Required: | 1 – KRV # 437572 – Window – 72″ x 35″ – PS/TBAR – Gray 20 – Temp – Black – 20″ Red (Exit) – 8800-44036 (This part may be ordered in bulk without a VIN) |
Tools Required: | – Screw gun |
This Safety Advisory requires a Pre-Authorization & Photograph
Note – Check serial number on Key Express to verify the campaign is open. Some vehicles were repaired before they left Keystone.
When performing warranty or recall service, please make certain that appropriate Personal Protective Equipment (PPE) is used.
The remedy is to verify that an emergency exit window is installed. If not take a picture of the incorrect window and replace it with KRV # 437572 – Window – 72″ x 35″ – PS/TBAR – Gray 20 – Temp – Black – 20″ Red (Exit) – 8800-44036.
REPAIR INSTRUCTIONS
Step 1
Locate the trailer on a level, flat, hard surface. Chock the wheels.
Step 2
Inspect the rear window to verify that it is an emergency exit window. If it is, proceed to Warranty Reimbursement. If it is not an emergency exit window, proceed to Step 3.
Step 3
Take a picture of the incorrect window and replace it with KRV # 437572 – Window – 72″ x 35″ – PS/TBAR – Gray 20 – Temp – Black – 20″ Red (Exit) – 8800-44036. Use 20’ – KRV # 299894- Seal – .500″ x .312″ – EPDM – Ribbed – w/Tape H3 – Black – 1000’/Bx to seal the window to the rear wall.
Step 4
Proceed to warranty reimbursement.
Chronology :
2/17/2023 – Report was made that during an audit, it was discovered that a Cougar 33RLI did not have an egress window in the living area.
2/21/2023 – Investigation opened. All affected Cougar 33RLI units were put on hold and windows were inspected. Investigation opened to look at similar Cougar models.
3/9/2023 – Investigation concluded and scope completed.
2 Affected Products
Vehicle
MAKE | MODEL | YEAR |
KEYSTONE | COUGAR | 2022-2023 |
5 Associated Documents
Defect Notice 573 Report
RCLRPT-23V169-5978.PDF 215.041KB
Recall Acknowledgement
RCAK-23V169-4349
ISSUED Owner Notification Letter(Part 577)
RCONL-23V169-7754.pdf 95.494KB
RCONL-23V169-7754
Remedy Instructions and TSB
RCRIT-23V169-0022.pdf 199.439KB
RCRIT-23V169-0022
Manufacturer Notices(to Dealers,etc)
RCMN-23V169-7339
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V169&docType=RCL
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23V-169 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Keystone RV Company Submission Date : MAR 16, 2023 NHTSA Recall No. : 23V-169 Manufacturer Recall No. : 23-440 Manufacturer Information : Manufacturer Name : Keystone RV Company Address : PO Box 2000 2642 Hackberry Drive Goshen IN 46527 Company phone : 574-535-2100 Population : Number of potentially involved : 276 Estimated percentage with defect : 50 % Vehicle Information : Vehicle 1 : 2022-2023 Keystone Cougar Vehicle Type : TRAILERS Body Style : Power Train : NR Descriptive Information : 33RLI Floor plan with rear living room window Production Dates : DEC 09, 2021 – FEB 15, 2023 VIN Range 1 : Begin : 4YDTCGR21NV500001 End : 4YDTCGR22NV509659 ✔ Not sequential VIN Range 2 : Begin : 4YDTCGR23PV500746 End : 4YDTCGR25PV504152 ✔ Not sequential Description of Defect : Description of the Defect : It has been decided that the vehicles in the recall population may not have an egress window installed in the main living area FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If an emergency situation arises, the occupants of the vehicle would not have a secondary emergency exit other than the entrance door, which could result in an increased risk of personal injury. Description of the Cause : On some units, installed window part number 437840, is not an egress style window. Identification of Any Warning that can Occur : The main living area does not have an egress window. Involved Components : Part 573 Safety Recall Report 23V-169 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Window Component Description : 72×35 Window Component Part Number : 437840 Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : 2/17/2023 – Report was made that during an audit, it was discovered that a Cougar 33RLI did not have an egress window in the living area. 2/21/2023 – Investigation opened. All affected Cougar 33RLI units were put on hold and windows were inspected. Investigation opened to look at similar Cougar models. 3/9/2023 – Investigation concluded and scope completed. Description of Remedy : Description of Remedy Program : The remedy is inspect the window to determine if the correct window is installed. If there is no egress, install the correct window 437572. Manufacturer Reimbursement Plan on file as of 10/11/2022. General reimbursement plan to be updated every two years. New vehicles are covered under warranty. How Remedy Component Differs from Recalled Component : Part number 437572 is an egress window and is the replacement for the existing window, part number 437840. Identify How/When Recall Condition was Corrected in Production : Units were quarantined, inspected then repaired as indicated by inspection. Recall Schedule : Description of Recall Schedule : Keystone will notify the dealers and owners of the recreational vehicles by letter. A final copy of the owner letter will be provided to NHTSA, along with the dealer repair procedures. Part 573 Safety Recall Report 23V-169 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Dealer Notification Date : MAY 02, 2023 – MAY 02, 2023 Planned Owner Notification Date : MAY 02, 2023 – MAY 02, 2023 * NR – Not Reported
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SAFETY ADVISORY # 23-440 Cougar 33RLI Egress Window Keystone is conducting a voluntary RECALL notification campaign in accordance with the National Highway Transportation and Safety Act. It has been decided that the vehicles in the recall population may not have an egress window installed in the main living area. If an emergency situation arises the occupants of the vehicle would not have a secondary emergency exit other than the entrance door, which could result in an increased risk of personal injury. Models Included: 2022 – 2023 Cougar Travel Trailers: 33RLI Serial Number Ranges: 2022 NV500001 – NV509659 2023 PV500746 – PV504152 Parts Required: 1 – KRV # 437572 – Window – 72″ x 35″ – PS/TBAR – Gray 20 – Temp – Black – 20″ Red (Exit) – 8800-44036 (This part may be ordered in bulk without a VIN) 20’ – KRV # 299894- Seal – .500″ x .312″ – EPDM – Ribbed – w/Tape H3 – Black – 1000’/Bx (This part may be ordered in bulk without a VIN) Tools Required: – Screw gun This Safety Advisory requires a Pre-Authorization & Photograph Note – Check serial number on Key Express to verify the campaign is open. Some vehicles were repaired before they left Keystone. When performing warranty or recall service, please make certain that appropriate Personal Protective Equipment (PPE) is used. The remedy is to verify that an emergency exit window is installed. If not take a picture of the incorrect window and replace it with KRV # 437572 – Window – 72″ x 35″ – PS/TBAR – Gray 20 – Temp – Black – 20″ Red (Exit) – 8800-44036. REPAIR INSTRUCTIONS Step 1 Locate the trailer on a level, flat, hard surface. Chock the wheels. Step 2 Inspect the rear window to verify that it is an emergency exit window. If it is, proceed to Warranty Reimbursement. If it is not an emergency exit window, proceed to Step 3. Step 3 Take a picture of the incorrect window and replace it with KRV # 437572 – Window – 72″ x 35″ – PS/TBAR – Gray 20 – Temp – Black – 20″ Red (Exit) – 8800-44036. Use 20’ – KRV # 299894- Seal – .500″ x .312″ – EPDM – Ribbed – w/Tape H3 – Black – 1000’/Bx to seal the window to the rear wall. Step 4 Proceed to warranty reimbursement. Keystone RV Company 3/24/23 Safety Advisory 23-440 Page 2 of 2 WARRANTY REIMBURSEMENT INSPECTION ONLY Submit the claim on Key Express using Flat Rate Code # 7144042L In the Complaint section note: Safety Advisory # 23-440 In the Cause section note: Safety Advisory # 23-440 In the Correction section note: Window is an emergency exit window. The amount of time authorized for inspection only is 0.3 hour. REPAIR Submit a Pre-Authorization request then claim with pictures of the incorrect window on Key Express using Flat Rate Code # 7144042B In the Complaint section note: Safety Advisory # 23-440 In the Cause section note: Safety Advisory # 23-440 In the Correction section note: Incorrect window installed, replaced with proper emergency escape window. Pictures attached. The amount of time authorized for inspection and repair is 1.2 hour. PARTS DISPOSITION No return parts required. Please call Keystone RV Customer Service at 866-273-1454 if you have any questions.
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PO Box 2000 – Goshen, IN 46527-2000 Phone: (574) 535-2100 – Fax: (574) 535-2199 www.keystonerv.com IMPORTANT SAFETY RECALL «Owner_name» «Street» «Street_2» «City», «State» «Zip» This notice applies to your vehicle: «VIN» Dear «Owner_name»: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in certain model 2022-2023 Cougar Travel Trailers. As a result, Keystone RV is conducting a safety recall. We apologize for any inconvenience this action may cause you; however your safety and continued satisfaction are of the utmost importance to us. It has been decided that the vehicles in the recall population may not have an egress window installed in the main living area. If an emergency situation arises, the occupants of the vehicle would not have a secondary emergency exit other than the entrance door, which could result in an increased risk of personal injury. Keystone representatives have been in contact with the staff at your selling dealership regarding this situation. The remedy is inspect the window installed in the rear wall to determine if the emergency exit window is installed. If there is no emergency exit window, install the correct window 437572. The service and parts required for this corrective action will be provided at no charge to you. Inspect the existing window installed in the rear wall to determine if an emergency exit window was installed. If there is an “EXIT” window installed please take a picture of the complete window and email it to recall@keystonerv.com with the last 8 digits of your vehicle identification number (VIN) in the subject line to close the recall. If you are not comfortable doing that or if there is no emergency exit window, contact your dealer and make an appointment to have one installed. As soon as possible, please make an appointment to have your RV serviced by your dealership. The labor time to perform this correction is approximately 1 hour. Please ask your dealer if you wish to know how much additional time will be needed to schedule and process your RV for this repair. Your dealer is best equipped to obtain parts and provide service to ensure your RV is corrected as promptly as possible. Please contact Keystone Customer service if your dealer is unable to assist or if you take your RV to your dealer on the agreed service date, and the dealer does not remedy the condition within a reasonable amount of time, or without charge to you. You may be eligible to receive reimbursement if you paid to have the defect resolved prior to receiving this correspondence. Keystone Customer Service is available toll-free at 1-866-425-4369. If after contacting Keystone Customer Service you are still not satisfied we have done our best to remedy this situation, you may also submit a written complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590. You may call the toll-free Vehicle Safety Hotline at 1-888-327- 4236 (TTY: 1-800-424-9153; or go to http://www.nhtsa.gov.) Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. Thank you for your attention and cooperation in this matter. Sincerely, KEYSTONE RV COMPANY cc: National Highway Traffic Safety Administration (NHTSA)
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PO Box 2000 – Goshen, IN 46527-2000 Phone: (574) 535-2100 – Fax: (574) 535-2199 www.keystonerv.com SAFETY ADVISORY 23-440 «Dealer_name» ATTN: Service Manager «Street» «Street_2» «City», «State» «Zip» «Country» Dear «Dealer_name», Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in certain model 2022-2023 Cougar Travel Trailers. As a result, Keystone RV is conducting a safety recall. It has been decided that the vehicles in the recall population may not have an egress window installed in the main living area. If an emergency situation arises, the occupants of the vehicle would not have a secondary emergency exit other than the entrance door, which could result in an increased risk of personal injury. The vehicles included in the recall are: 2022-2023 Cougar Travel Trailers, Model 33RLI Serial Number Ranges: 2022 NV500001 – NV509659 2023 PV500746 – PV504152 Our records indicate unit(s) sold or in your present lot inventory fall within this range, which will require immediate preventative action. Important: If some of the units are still in your inventory, Federal Law requires you to complete the recall service on those units before retail delivery. The unit VIN(s) our records indicate are presently in your inventory or have been sold are as follows: «VIN1» «VIN2» «VIN3» «VIN4» «VIN5» «VIN6» «VIN7» «VIN8» «VIN9» «VIN10» «VIN11» «VIN12» — Serial numbers with ‘*’ have been retail sold — Claims for the units which have been serviced must be submitted. Claims submitted will be used by Keystone to record recall service completions and provide dealer payments. Enclosed is a copy of the Safety Advisory #23-440, which details how to remedy the situation and the proper reimbursement procedures. We apologize for any inconvenience this situation may cause and greatly appreciate your cooperation. Should you have any questions or concerns regarding this correspondence or the enclosed Safety Advisory, please feel free to contact us. Sincerely, KEYSTONE RV COMPANY cc. National Highway Traffic Safety Administration (NHTSA) cc. Transport Canada
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