FL958 Corroded Modulator Valve May Cause Brake Pull – 2017-2023 Freightliner & 2020-2023 Western Star

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November 1, 2022 NHTSA CAMPAIGN NUMBER: 22V817000

Corroded Modulator Valve May Cause Brake Pull

Brakes that pull to one side during an ACC braking event may cause a sudden change in vehicle direction, increasing the risk of a crash.

 

NHTSA Campaign Number: 22V817

Manufacturer Daimler Trucks North America, LLC

Components SERVICE BRAKES, AIR, FORWARD COLLISION AVOIDANCE

Potential Number of Units Affected 218,147

 

Summary

Daimler Trucks North America, LLC (DTNA) is recalling certain 2017-2023 Freightliner Cascadia, 2020-2022 Freightliner Business Class M2, 2021 Freightliner 108SD, and 2022 Freightliner 114SD, and 2020-2023 Western Star 49X, 2021-2023 Western Star 47X, and 2021-2022 Western Star 57X vehicles. The brake modulator valves on the front axle may corrode and cause the vehicle to pull to the affected side during an Adaptive Cruise Control (ACC) braking event.

 

Remedy

Dealers will replace the front brake modulator valves, free of charge. Interim notification letters, notifying owners of the safety risk, were mailed December 23, 2022. A second notice will be sent once the final remedy is available; anticipated October 2023. DTNA’s number for this recall is FL-958. This recall expands and replaces previous recall 20V-390. All vehicles previously repaired under recall 20V-390 will need to have the new remedy performed.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Daimler Trucks North America Recalls

 


Frequently Asked Questions (FAQs)

 

1. Why is Daimler Truck North America (DTNA) issuing this recall (FL-958)?

On certain vehicles, chemical corrosion could affect the functionality of the brake modulator valve, which during an Adaptive Cruise Control (ACC) braking event may result in full system pressure applied to one wheel end causing brake pull from differential in brake force. Regular service brakes are unaffected

A full system pressure applied to one wheel end could lead to a brake pull resulting in a sudden change in vehicle direction due to uneven braking on the front axle increasing the risk of a motor vehicle crash.

 

2. Which vehicles are included in this recall (FL-958)?

Model year 2017-2023 Freightliner New Cascadia vehicles (237,316 vehicles), Model Year 2020-2022 Freightliner Business Class M2s (23 vehicles) , Model Year 2020-2023 Western Star 49X (746 vehicles) , Model Year 2021-2022 Western Star 47X (32 vehicles), Model Year 2021-2022 Western Star 57X (17 vehicles),   manufactured by Daimler Truck North America (DTNA) between March 8, 2016 and June 18, 2022 and equipped with Adaptive Cruise Control (ACC) technology and painted modulator valves are included in this recall.

 

3. How do I determine if a vehicle is included in this recall (FL-958)?

As required, DTNA will issue owner notifications on or before 12/30/22 to inform customers about the recall remedy, population, and unreasonable safety risk associated with the issue.

Model year 2017-2023 Freightliner New Cascadia vehicles (237,316 vehicles), Model Year 2020-2022 Freightliner Business Class M2s (23 vehicles) , Model Year 2020-2023 Western Star 49X (746 vehicles) , Model Year 2021-2022 Western Star 47X (32 vehicles), Model Year 2021-2022 Western Star 57X (17 vehicles),   manufactured by Daimler Truck North America (DTNA) between March 8, 2016 and June 18, 2022 and equipped with Adaptive Cruise Control (ACC) technology and painted modulator valves are included in this recall.

Also, vehicles recalled under FL-855 that are equipped with Adaptive Cruise Control (ACC) will require new anodized steer modulator valves and will be covered under FL-958. Repairs will be released in phases based on locations of the vehicle, and repairs will be performed by Daimler Truck North America’s authorized service facilities.

 

4. Who will pay for repairs?

Daimler Truck North America (DTNA) will perform the recall remedy free of charge.

 

5. How quickly can Daimler Truck North America satisfy the recall campaign?

Daimler Truck North America (DTNA) currently has limited stock and is working with its supplier to quickly ramp-up production of additional supply. Repairs will be released in phases based on age and operating locations of the vehicle.

 

6. Does this recall (FL-958) nullify the previous recall (FL-855)?

This recall (FL-958) does not nullify the earlier recall (FL-855) and vehicles subject to both recalls will be reviewed when brought to an authorized service facility for the appropriate remedy or remedies.

 

7. Why did the previous recall (FL-855) not address the issue described in this recall (FL-958)?

In 2020, Daimler Truck North America (DTNA) recalled unpainted brake modulator valves due to possible corrosion and implemented a remedy of painted valves (described in FL-855). Following two reports of vehicle pull during Adaptive Cruise Control (ACC) operation from a customer with the painted valves in September 2022, DTNA worked with this and other customers to randomly select additional painted valves to inspect. Testing results revealed varying degrees of corrosion build up on the valves installed on trucks and was most present on vehicles primarily operating in aggressive salt belt regions. Thus, DTNA initiated this new recall (FL-958) to replace painted brake modulator valve with anodized valves on the vehicles equipped with ACC

 

8. When and how will customers be notified of this recall (FL-958)?

Customer notification will be made by first class mail using Daimler Truck North America records to determine the customers affected. The start of planned customer and dealer notifications is on or before December 30, 2022.

 

9. When will customers be able to schedule their repairs?

Following notification by Daimler Truck North America (DTNA), customers and authorized service facilities, can coordinate repair schedules.

 

10. Why is the issue described in this recall (FL-958) present only when vehicles are utilizing Adaptive Cruise Control (ACC)? 

ACC events are affected based on the best and most recent understanding. DTNA is still investigating potential effects on other vehicles. DTNA is continuing to assess the impact on other export populations that have valves mounted differently than the originally recalled vehicles.

 

11. Do the brake modulator valves being changed carry a new part number from the previous painted version?

Yes, the former, painted front axle brake modulator vales now being substituted for anodized valves carry distinct part numbers for the replacement parts.

WAB472 196 025 0 – Unpainted valves were recalled in accordance with FL-855. WAB472 196 037 0 – Painted valves were used as a remedy to address that recall.

Cascadia P4s equipped with Adaptive Cruise Control (ACC), the solution for recall FL-855 that is WAB472 196 037 0, will be replaced with WAB472 196 046 0 -Anodized valves as part of FL-958.

 

12. What supplier provided the affected brake modulator valves?

The painted brake modulator valves described in this recall (FL-958) were manufactured by ZF CV Systems North America LLC and installed on Model year 2017-2023 Freightliner New Cascadia vehicles (237,316 vehicles), Model Year 2020-2022 Freightliner Business Class M2s (23 vehicles) , Model Year 2020-2023 Western Star 49X (746 vehicles) , Model Year 2021-2022 Western Star 47X (32 vehicles), Model Year 2021-2022 Western Star 57X (17 vehicles),   manufactured by Daimler Truck North America (DTNA) between March 8, 2016 and June 18, 2022

 

13. Do my vehicles need to be parked until repairs are completed?

Daimler Truck North America (DTNA) has not issued a do not drive order associated with this recall (FL-958) as regular service brakes are unaffected and the reported incidence rate of brake pull is extremely low.

 

14. What is the expected financial impact to DTNA for completing this (FL-958) recall campaign?

Daimler Truck North America (DTNA) won’t disclose the financial impact of this (FL-958) or any other recall. DTNA remains focused on ensuring this (FL-958) and all other recall campaigns are conducted quickly and completely so that its customers are able to continue their valuable contribution to the critical infrastructure of the nation.

 

15. To whom do I direct inquiries I received from a member of the media / press?

Inquiries from members of the media can be directed to the DTNA Corporate Communications team: Andrew.johnson@daimlertruck.com or fred.ligouri@daimlertruck.com

 


Chronology :

In 2020, DTNA recalled unpainted brake modulator valves due to possible corrosion and implemented a remedy of painted valves.

On September 14, 2022, DTNA received two reports of vehicle pull during an Adaptive Cruise Control (ACC) event from a single isolated customer with the painted valves. The first report mentioned about two cases of unintended brake pull to the left side, while the second mentioned one case of unintended brake pull to the right side.

The dealer was able to isolate the failure to the painted steer single modulator valve after repairing the vehicle. The reports all center around vehicles from one limited geographic area. In or around that time, DTNA promptly opened an investigation to determine the scope of the issue.

Additionally, DTNA promptly analyzed the failed parts and found debris associated with corrosion. Around the same time, DTNA conducted a warranty seek and was unable to find claims alleging brake pull events caused by subject valve corrosion.

However, as part of its due diligence, DTNA worked with customers in various locations starting in early October 2022 to randomly select parts to inspect.

36 valves were returned from various parts of the east salt belt region in Canada and the United States and shipped to the supplier for further evaluation.

Corrosion testing results on 5 trucks (2 different customers) found through late October 2022 revealed varying degrees of corrosion build up on the valves installed on trucks operating in the aggressive salt belt region of South East Canada (Quebec). Around the same time, DTNA received corrosion testing results on valves installed on trucks based in the US’s aggressive salt belt region (Maine and New York), and there was some level of corrosion found.

On or about late October and early November, DTNA decided to recall in Canada where corrosion was first observed and then in the US where less severe corrosion was later found.

To be continued

 


FL855 – Corroded Modulator Valve May Cause Brake Pull – 2017-2021 Freightliner Cascadia

 

FL855 – Corroded Modulator Valve May Cause Brake Pull – 2017-2021 Freightliner Cascadia

 


21 Affected Products

Vehicles

MAKE MODEL YEAR
FREIGHTLINER 108SD 2021
FREIGHTLINER 114SD 2022
FREIGHTLINER BUSINESS CLASS M2 2020-2022
FREIGHTLINER CASCADIA 2017-2023
WESTERN STAR 47X 2021-2023
WESTERN STAR 49X 2020-2023
WESTERN STAR 57X 2021-2022

 


12 Associated Documents

Defect Notice 573 Report

RCLRPT-22V817-8171.PDF 214.467KB

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Recall 573 Report – November 3, 2022

RCLRPT-22V817-2773.PDF 216.813KB

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Recall Acknowledgement

RCAK-22V817-8572.pdf 1155.236KB

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Defect Information Report & Full Chronology

RMISC-22V817-9927.pdf 740.522KB

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Amended Defect Information Report & Full Chronology

RMISC-22V817-3981.pdf 742.11KB

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Frequently Asked Questions (FAQs)

RMISC-22V817-0968.pdf 534.8KB

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Amended Defect Information Report

RMISC-22V817-8987.pdf 699.167KB

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Recall 573 Report – November 9, 2022

RCLRPT-22V817-4153.PDF 216.573KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V817-7594.pdf 368.985KB

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ISSUED Interim Owner Notification Letter(Part 577)

RIONL-22V817-3206.pdf 141.487KB

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Updated Chronology – September 25, 2023

RMISC-22V817-4046.pdf 125.812KB

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Recall 573 Report – Amendment

RCLRPT-22V817-3204.PDF 216.081KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V817&docType=RCL

 


 

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  • 【2024 BEST Advanced Hardware & All Systems Diagnosis+Topology Display 】Support All systems Diagnostic including ENG, AT, ECM, TCM, ABS, SRS, BCM, BMS, TPMS, SAS, Fuel System, Light System and more.
  • 【Wider Vehicle Coverage of 12V & 24V Vehicles + 24 Languages】LAUNCH X431 PRO3S+SMARTLINK HD automotive scanner is ALL-IN-ONE Scan Tool for 12V cars and 24V Heavy-duty trucks support CANFD & DOIP.
Bestseller No. 9
OBDResource Full Systems Heavy Duty Truck Scanner Tool HDOBD/EOBD/OBD2 Automotive Scanner Diagnostic Tool for Truck & Car 2 in 1 Code Reader for Most 12V 24V Diesel Vehicles
  • 【Full Systems Heavy Duty Scanner Tool】:this heavy duty scanner tool supports Read DTC and Clear DTC, Live Data,Engine Check, Transmission, Drivetrain, Suspension, Cluster, Suspension, Braking System, Cab Climate, Body Control, Instrument Panel, Fuel System and more, which are in compliance with J1939, J1708 and J1587 protocols,
  • 【OBD2/HDOBD/EOBD All Diagnosis】: supports both all 12V and all 24V truck, with 6 pin and 9 pin adapters for different interfaces.It support reading code, earsing trouble codes, Live Data, determine the MIL (check your Truck engine) and I/M Readiness, Freeze Frame, O2 Sensor Test, On-board Monitor, Vehicle Identification Info.It can lookup DTC, translates the related code's meaning to help you know what's wrong with the car.
  • 【Suitable for Most Trucks】:diesel diagnostic scanner support all truck standard protocols SAEJ1939/ J1587/ J1708,it work on heavy duty trucks/ light truck/ mini vans/ buses/ pickups from1996 to now.
  • 【CANBUS System】:Detect the CANBUS node, and easily find out the wrong modoles and lines.
  • 【Professional Automotive Scanner Diagnostic Tools】:Designed specifically for HDOBD/OBD2/EOBD.This HD10 covers all the functions of HDOBD,OBD2,and EOBD. What is more important is that it provide the results correctly and quickly, and you can read the results with graghs, which make you easier to read.
Bestseller No. 10
ANCEL HD3400 Pro Heavy Duty Truck Scanner, Lifetime Free Update,DPF Regen Tool for Cummins Detroit Caterpillar Paccar, Wide U.S. Diesel Truck Compatibility,Diesel Truck & Car 2 in 1 Code Reader
  • 👍【2024 Newest wide Coverage for Heavy truck】: With support for standard HD OBD protocols and customized protocols, ANCEL HD3400 PRO provides 98% coverage for heavy truck models in the US market, including those with Cummins, Detroit, Caterpillar, Paccar engines,and trucks like Ford, Autocar, western star, Freightliner, Kenworth, Peterbilt, caterpillar,Terex, Thomas, Sany, Komatsu, Agrifac , Isuzu, Fuso, Hino,Volvo and more.
  • 🚛【Available for Cummins 】ANCEL HD3400 Pro is specifically designed to support a wide range of Cummins engines found in trucks like Ford, Volvo, Freightliner, Kenworth, and more, as well as Sany machinery, Agrifac vehicles, RVs, and more. Compatible with ISX, ISM, ISN, QSB, X12, ISB, ISC, ISD, ISG, ISK, ISL, X15, B6.7, L9, L9N, QSM11, and other popular models.
  • 🚒【Available for Caterpillar】exclusively designed for Caterpillar engines (C7, C9, C11, C13, C15, C32, and more), you can perform top-notch diagnostics to keep your trucks running reliably. Compatible with popular truck models like Kenworth, Peterbilt, Freightliner, International, Mack, and Volvo.
  • 🚛【Available for Paccar&Detroit】ANCEL HD3400 PRO is compatible with a wide range of engine types, including Detroit engines (Series 50, Series 55, Series 60, OM501, OM502, DD5, DD13, DD15, DD16,MBE 900, MBE 4000, DD8, DDDL 6, DDDL 7, CPC2, CPC02T, CPC04T, CPC302T and More) and Paccar engines(PX-7, PX-9, MX-11, MX-13 and more). like medium-duty or light-duty trucks, or even semi-trucks
  • 🚒【Superb Lifetime Free Update,Best Bang For The Buck】ANCEL HD3400 PRO diesel code reader allow our customers get the latest version with free update via WIFI,With Lifetime Free Update,HD3400 PRO is way more valuable by comparing with the other OBD diagnosis,which can save hundreds of dollar for our customers!

Last update on 2024-04-11 / Affiliate links / Images from Amazon Product Advertising API

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