NHTSA ID Number: 10153728
Manufacturer Communication Number: B012218
TSB/Document Date: 2019-02-25
Summary
1. Class Vehicles Previously Retrofitted with a 105 AH AGM 12 V Battery (No repair necessary) Some Class Vehicles have already been retrofitted to a 105 AH battery through a prior action or repair.
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SI B01 21 18: Engine Oil Consumption (OC) Set up and Measure (No Visible Smoke from
Tailpipes)
Set up oil consumption tests for 1, 2, or 3 as applicable (Close the RO and submit)
Defect Code:
1100900100
E7x F0x F1x N63 Set up engine oil consumption
test
Labor Operation:
00 66 283
Labor Allowance:
Refer to AIR/KSD2
Description:
Engine oil consumption test set-up (includes
connecting an approved battery charger/power
supply and performing a vehicle test, use ISTA/D
Motor Oil Quantity Test Plan, mark the oil pan drain
plug and the filter cap) (Main work)
00 66 979
Refer to AIR/KSD2
Engine oil consumption test set-up (includes
connecting an approved battery charger/power
supply and performing a vehicle test, use ISTA/D
Motor Oil Quantity Test Plan, mark the oil pan drain
plug and the filter cap) (Plus work)
After the first set up for oil consumption test (DC 1100900100 and applicable labor on a prior separate
repair order):
Measure engine oil consumption (New Repair Order) - Passes the first time
Defect Code:
1100900200
E7x F0x F1x N63 Measure engine oil
consumption, no oil consumption found (1st
completed test)
Labor Operation:
00 66 284
Labor Allowance:
Refer to AIR/KSD2
Description:
Vehicle returns: perform a vehicle test (includes
connecting an approved battery charger/power
supply and performing a vehicle test, use ISTA/D
Motor Oil Quantity Test Plan, mark the oil pan drain
plug and the filter cap) (Main work)
Or:
00 66 983
Refer to AIR/KSD2
Vehicle returns: perform a vehicle test (includes
connecting an approved battery charger/power
supply and performing a vehicle test, use ISTA/D
Motor Oil Quantity Test Plan, mark the oil pan drain
plug and the filter cap) (Plus work)
And again, after the second set up for oil consumption test (DC 1100900100 and applicable labor on a
prior separate repair order):
1
12_18_18
SI B01 21 18: Engine Oil Consumption (OC) Set up and Measure (No Visible Smoke from
Tailpipes)
Measure engine oil consumption (New Repair Order) - Passes the second time
Defect Code:
1100900300
E7x F0x F1x N63 Measure engine oil
consumption, no oil consumption found (2nd
completed test)
Labor Operation:
00 66 285
Labor Allowance:
Refer to AIR/KSD2
Description:
Vehicle returns: perform a vehicle test (includes
connecting an approved battery charger/power
supply and performing a vehicle test, use ISTA/D
Motor Oil Quantity Test Plan, mark the oil pan drain
plug and the filter cap) (Main work)
Or:
00 66 985
Refer to AIR/KSD2
Vehicle returns: perform a vehicle test (includes
connecting an approved battery charger/power
supply and performing a vehicle test, use ISTA/D
Motor Oil Quantity Test Plan, mark the oil pan drain
plug and the filter cap) (Plus work)
And again, after the third set up for oil consumption test (DC 1100900100 and applicable labor on a
prior separate repair order):
Measure engine oil consumption (New Repair Order) - Passes the third time
Defect Code:
1100900400
E7x F0x F1x N63 Measure engine oil
consumption, no oil consumption found (3rd
completed test)
Labor Operation:
00 66 286
Labor Allowance:
Refer to AIR/KSD2
Description:
Vehicle returns: perform a vehicle test (includes
connecting an approved battery charger/power
supply and performing a vehicle test, use ISTA/D
Motor Oil Quantity Test Plan, mark the oil pan drain
plug and the filter cap) (Main work)
Or:
00 66 987
Refer to AIR/KSD2
Vehicle returns: perform a vehicle test (includes
connecting an approved battery charger/power
supply and performing a vehicle test, use ISTA/D
Motor Oil Quantity Test Plan, mark the oil pan drain
plug and the filter cap) (Plus work)
Or, when the:
Measure Engine Oil Consumption Does not Pass/Fails
New Repair Order for 1, 2 or 3 as applicable
Labor Operation:
00 66 284;
00 66 285; or
00 66 286
Labor Allowance:
Refer to AIR/KSD2
Description:
Vehicle returns: perform a vehicle test (includes
connecting an approved battery charger/power
supply and performing a vehicle test, use ISTA/D
Motor Oil Quantity Test Plan, mark the oil pan drain
plug and the filter cap) (Main work)
2
12_18_18
SI B01 21 18: Engine Oil Consumption (OC) Set up and Measure (No Visible Smoke from
Tailpipes)
Or:
00 66 983;
00 66 985; or
00 66 987
Refer to AIR/KSD2
Vehicle returns: perform a vehicle test (includes
connecting an approved battery charger/power
supply and performing a vehicle test, use ISTA/D
Motor Oil Quantity Test Plan, mark the oil pan drain
plug and the filter cap) (Plus work)
Then, work through the following diagnosis as needed:
Labor Operation:
00 66 989
Labor Allowance:
Refer to AIR/KSD2
Description:
Remove and install clean air pipes, underbody
paneling/visual inspection of the:
exhaust turbochargers and both
turbochargers/oil return lines and return line
cover; and the
front cover, upper oil pan; and the
engine backside (Transmission) for oil leakage;
and
borescope inspect the engine valley as
necessary
Or:
00 66 990
Refer to AIR/KSD2
Remove and install clean air pipes, underbody
paneling/ visual inspection of the:
exhaust turbochargers and both
turbochargers/oil return lines and return line
cover; and the
front cover, upper oil pan; and the
engine backside (Transmission) for oil leakage;
perform the timing chain test plan; and
borescope inspect the engine valley as
necessary
Or:
00 66 991
Refer to AIR/KSD2
Remove and install clean air pipes, underbody
paneling/ visual inspection of:
exhaust turbocharger both turbochargers/oil
return lines and return line cover;
front cover, upper oil pan;
engine backside (Transmission) for oil leakage;
perform the timing chain test plan; and
cylinder compression test; and
borescope inspect the engine valley as
necessary
And:
00 58 677
1 FRU
TeileClearing, lump-sum fee (SI B01 01 07)
3
12_18_18
SI B01 21 18: Engine Oil Consumption (OC) Set up and Measure (No Visible Smoke from
Tailpipes)
Engine Fails One of the Inspections/Test Procedures - Engine Replacement is Necessary
The owner “approves” the repair, however, the qualifying N63 engine replacement repair is pending
due to awaiting parts to become available from BMW
, then claim the applicable diagnosis labor
operations above and submit using the Defect Code below.
Defect Code:
1100901600
E7x F0x F1x N63 Measured engine oil
consumption excessive, diagnosis, engine
replacement pending
Or:
If the vehicle owner “rejects” a N63 engine replacement procedure that qualifies, then claim the
applicable diagnosis labor operations above and submit using the Defect Code below.
Defect Code:
1100901800
E7x F0x F1x N63 Engine diagnosis, engine
replacement rejected by customer
Or:
The qualifying engine replacement procedure can be performed during the current workshop visit,
then claim and submit for the applicable diagnosis above and the N63 engine replacement using the
Defect Code below that applies
Defect Code:
1100900700
E7x F0x F1x N63 Measured engine oil
consumption excessive, diagnosis and replace
engine
Or:
Defect Code:
1100900800
E7x F0x F1x N63 Measured engine oil
consumption excessive, diagnosis, replace
engine and both turbochargers
Labor Operation:
00 66 992
Labor Allowance:
Refer to AIR/KSD2
Description:
Replace the engine (includes remove and install the
old turbochargers or replacing both turbochargers)
Or, if the vehicles does not fail one of the above inspections/test procedures, then:
4
12_18_18
SI B01 21 18: Engine Oil Consumption (OC) Set up and Measure (No Visible Smoke from
Tailpipes)
Measure Engine Oil Consumption Does not Pass but the Engine Does Not Fail One of the
Inspections/Test Procedures - Engine Replacement is Not Necessary
Measure Engine Oil Consumption 1, 2 or 3 and Diagnosis
Labor Operation:
00 66 284;
00 66 285; or
00 66 286
Labor Allowance:
Refer to AIR/KSD2
Description:
Vehicle returns: perform a vehicle test (includes
connecting an approved battery charger/power
- High density negative paste, improves performance and...
- Enhanced life alloy or Silver Calcium stamped alloy...
- Calcium lead positive grid, maximizes conductivity and...
- Robust envelope separator with puncture resistant back...
- Vent cap design that resists acid leakage
- High density negative paste, improves performance and...
- Enhanced life alloy or Silver Calcium stamped alloy...
- Calcium Lead positive grid, maximizes conductivity and...
- Robust Envelope Separator with puncture-resistant back...
- Vent cap design that resists acid leakage
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TSB/Document ID: B012218
Replacement Service Bulletin Number:
MFR Communication Date: 2019-01-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ELECTRICAL SYSTEM:12V/24V/48V BATTERY
MFR Component System:
MFR Component Subsystem:
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