NHTSA ID Number: 10122268
Manufacturer Communication Number: QRG - 2014 Golf-
TSB/Document Date: 2017-11-08
Summary
2014 Volkswagen
Golf, GTI, & Golf R Quick Reference Specification Book: This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -Vehicle Lifting -ENGINES -TRANSMISSIONS
stages
Tighten bolts 1 through 5 in sequence
VW Golf & GTI Quick Reference Specification Book • January 2014
35
Lower Timing Chain Cover with 8
Bolts Tightening Specifications
Step
1
2
36
Component
Tighten bolts 1 through 8 in sequence
Tighten bolts 1 through 15 in sequence
Nm
4
an additional
45° (⅛ turn)
VW Golf & GTI Quick Reference Specification Book • January 2014
Lower Timing Chain Cover with 15
Bolts Tightening Specifications
Component
Tighten bolts 1 through 15 in sequence
Tighten bolts 1 through 15 in sequence
Nm
8
an additional
45° (⅛ turn)
Engine –
2.0L CBFA, CCTA
Step
1
2
VW Golf & GTI Quick Reference Specification Book • January 2014
37
Camshaft Timing Chain Overview
1 - Bolt
9 Nm
2 - Chain Tensioner
3 - Timing Chain Tensioning Rail
4 - Guide Pin
20 Nm
5 - Bolt
9 Nm
6 - Control Valve
35 Nm
Left hand threads
7 - Bolt
M6 - 8 Nm + 90° turn
M8 - 20 Nm + 90° turn
Always replace
8 - Washer
9 - Bearing Bracket
38
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CBFA, CCTA
10 - Camshaft Timing Chain Guide Rail
11 - Camshaft Housing
12 - Camshaft Timing Chain
13 - Camshaft Timing Chain Guide Rail
14 - Guide Pin
20 Nm
15 - Chain Sprocket
VW Golf & GTI Quick Reference Specification Book • January 2014
39
Balance Shaft Timing Chain Overview
1 - Bolt
9 Nm
2 - Balance Shaft
3 - Balance Shaft Tube
4 - Chain Tensioner
85 Nm
5 - Cylinder Block
6 - Balance Shaft
7 - O-ring
Lubricate with engine oil
8 - Bearing Pin
Lubricate with engine oil
9 - Intermediate Shaft Sprocket
10 - Bolt
9 Nm
11 - Washer
40
VW Golf & GTI Quick Reference Specification Book • January 2014
12 - Bolt
Tightening sequence, see Intermediate Sprocket Bolt Tightening
Sequence below
13 - Guide Rail
14 - Guide Pin
20 Nm
15 - Tensioning Rail
16 - Guide Pin
20 Nm
17 - Timing Chain
18 - Crankshaft Chain Sprocket
19 - Guide Rail
20 - Guide Pin
20 Nm
Intermediate Sprocket Bolt Tightening Sequence
Tighten the bolt -1- in four stages:
Component
Tighten bolt -1-
2
Turn the sprocket.
3
The sprocket must not have any play; if so,
loosen and retighten again. Tighten bolt -1Tighten bolt -1-
4
Nm
10
30
additional 90°
(1/4) turn.
VW Golf & GTI Quick Reference Specification Book • January 2014
41
Engine –
2.0L CBFA, CCTA
Step
1
Valvetrain Overview
1 - Exhaust Valve
2 - Cylinder Head
3 - Valve Guide
4 - Valve Stem Seal
5 - Valve Spring
6 - Valve Spring Plate
7 - Valve Retainers
8 - Roller Rocker Arm with Hydraulic Lash Adjuster
9 - Exhaust Camshaft
10 - Cylinder Head Cover
11 - Bolt
Tightening sequence, see Cylinder Head Cover Bolt Tightening
Sequence below
12 - O-ring
Always replace
13 - Plug
14 - Intake Camshaft
42
VW Golf & GTI Quick Reference Specification Book • January 2014
15 - Cap
Always replace
16 - Intake valve
Cylinder Head Cover Tightening Specifications
Nm
Hand-tighten
2
Component
Tighten bolts 1 through 6 in sequence in several
stages
Tighten bolts 1 through 6 in sequence
3
Tighten bolts 1 through 6 in sequence
an additional
90° (¼ turn)
8
Engine –
2.0L CBFA, CCTA
Step
1
VW Golf & GTI Quick Reference Specification Book • January 2014
43
Valve Dimensions
Dimension
Diameter a
mm
Diameter b
mm
c
mm
α
∠°
Intake valve
33.85 ± 0.10
5.98 ± 0.007
103.97
45
Exhaust valve
28.0 ± 0.1
5.955 ± 0.007
101.87
45
Note: Intake and exhaust valves must not be refaced
by grinding. Only lapping is permitted.
Compression Pressures
New
Bar positive pressure
11.0 to 14.0
44
Wear limit
Bar positive pressure
7.0
Difference between
cylinders
Bar positive pressure
Max. 3.0
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CBFA, CCTA
VW Golf & GTI Quick Reference Specification Book • January 2014
45
Lubrication – 2.0L CBFA and CCTA
Oil Pan and Oil Pump Overview
1 - Oil Level Thermal Sensor -G266Not available in the US/Canadian market
2 - Gasket
Always replace
Not available in the US/Canadian market
3 - Bolt
Replace
Tightening sequence, see Lower Oil Bolt Tightening Sequence
below
4 - Lower Oil Pan
5 - Bolt
9 Nm
6 - Oil Baffle
Always replace
46
VW Golf & GTI Quick Reference Specification Book • January 2014
M6 - 9 Nm
M8 - 20 Nm
8 - Oil Pump
9 - Centering Sleeve
10 - Chain Tensioner
11 - Guide Pin
9 Nm
12 - Bolt
9 Nm
Not available in the US/Canadian market.
13 - Oil Pressure Regulation Valve -N428Not available in the US/Canadian market.
14 - O-ring
Always replace
Not available in the US/Canadian market
15 - Oil Pump Drive Chain
16 - Gasket
Always replace
17 - Oil Separator
18 - Bolt
Tightening sequence, see Oil Separator Bolt Tightening Sequence,
below
19 - Upper Oil Pan
20 - Bolt
9 Nm
21 - Bolt
Always replace
Tightening sequence, see Upper Oil Pan Bolt Tightening Sequence
below
22 - Oil Suction Pipe
23 - O-ring
Always replace
24 - O-ring
Always replace
25 - O-ring
Always replace
26 - Check Valve
27 - Oil Drain Plug
30 Nm
Always replace.
28 - Nut
9 Nm
VW Golf & GTI Quick Reference Specification Book • January 2014
47
Engine –
2.0L CBFA, CCTA
7 - Bolt
Upper Oil Pan Tightening Specifications
Step
1
2
3
48
Component
Tighten bolts 1 through 14 in sequence
Tighten bolts 1 through 14 in sequence
Tighten bolts 1 through 14 in sequence
Nm
Hand-tighten
15
an additional
90° (¼ turn)
VW Golf & GTI Quick Reference Specification Book • January 2014
Oil Pan Tightening Specifications
Component
Tighten bolts 1 through 20 in sequence
Tighten bolts 1 through 20 in sequence
Tighten bolts 1 through 20 in sequence
Nm
Hand-tighten
8
an additional
45° (⅛ turn)
Engine –
2.0L CBFA, CCTA
Step
1
2
3
VW Golf & GTI Quick Reference Specification Book • January 2014
49
Oil Separator Tightening Specification
Step
1
50
Component
Tighten bolts 1 through 9 in sequence
Nm
9
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CBFA, CCTA
VW Golf & GTI Quick Reference Specification Book • January 2014
51
Oil Filter, Oil Cooler and Oil
Pressure Switch Overview
1 - Accessory Bracket
2 - Oil Pressure Switch -F120 Nm
3 - Gasket
Always replace
4 - O-ring
Always replace
5 - O-ring
Always replace
6 - Valve Unit
7 - Oil Filter Element
22 Nm
8 - Bolt
15 Nm
9 - Connection
52
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CBFA, CCTA
10 - Seal
Always replace
11 - Engine Oil Cooler
12 - Gasket
Always replace
13 - Bolt
Tightening sequence, refer to Ribbed Belt Drive Overview;
Accessory Bracket Bolt Tightening Sequence
VW Golf & GTI Quick Reference Specification Book • January 2014
53
Cooling System – 2.0L CBFA and CCTA
Coolant Pump and Thermostat Overview
1 - Bolt
9 Nm
Tightening sequence, see Coolant Pump Bolt Tightening Sequence
below
2 - O-ring
Always replace
3 - Connection
4 - Clip
5 - Bolt
4 Nm
Only with the threaded version of the ECT sensor.
6 - Retaining Plate
Only with the threaded version of the ECT sensor.
7 - Engine Coolant Temperature Sensor -G6254
VW Golf & GTI Quick Reference Specification Book • January 2014
8 - O-ring
Always replace
9 - Coolant Pump
10 - Gasket
Always replace
11 - Centering Pin
12 - Toothed Belt
13 - Toothed Belt Cover
14 - Bolt
9 Nm
15 - Bolt
10 Nm + 90° turn
Always replace
16 - Toothed Belt Drive Gear
17 - Shaft Seal
18 - Balance Shaft
19 - Coolant Thermostat
20 - Centering Pin
21 - O-ring
Always replace
22 - Cover for Theremostat
23 - Bolt
9 Nm
Step
1
Component
Tighten bolts 1 through 5 in sequence
Engine –
2.0L CBFA, CCTA
Coolant Pump Tightening Specification
Nm
9
VW Golf & GTI Quick Reference Specification Book • January 2014
55
After-Run Coolant Pump -V51- Overview
1 - Bracket
2 - Bolt
40 Nm
3 - Coolant Hose
4 - Coolant Hose
5 - After-Run Coolant Pump -V516 - Bracket
7 - Bolt
8 Nm
56
VW Golf & GTI Quick Reference Specification Book • January 2014
Coolant Pipes Overview
VW Golf & GTI Quick Reference Specification Book • January 2014
Engine –
2.0L CBFA, CCTA
1 - Front Coolant Pipes
2 - Coolant Hose
3 - Coolant Hose
4 - Bolt
3.5 Nm
5 - O-ring
Always replace
6 - Coolant Hose
7 - Small Coolant Pipe
8 - Bolt
9 Nm
9 - Coolant Hose
10 - Bolt
3.5 Nm
11 - Coolant Hose
12 - Coolant Hose
57
Radiator, Fan Shroud and Fan Overview
1 - Coolant Fan -V72 - Nut
10 Nm
3 - Fan Shroud
4 - Lower Coolant Hose
5 - Clip
6 - Engine Coolant Temperature Sensor on Radiator Outlet -G837 - O-ring
8 - Upper Coolant Hose
9 - O-ring
10 - Bolt
5 Nm
11 - Radiator
12 - Nut
10 Nm
58
VW Golf & GTI Quick Reference Specification Book • January 2014
13 - Bolt
Engine –
2.0L CBFA, CCTA
5 Nm
14 - Coolant Fan 2 -V177-
VW Golf & GTI Quick Reference Specification Book • January 2014
59
Fuel Supply – 2.0L CBFA and CCTA
Accelerator Pedal Module Overview
1 - Connector
2 - Accelerator Pedal Position Sensor -G79- with Accelerator Pedal
Position Sensor 2 -G1853 - Bolt
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TSB/Document ID: QRG - 2014 Golf-
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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