NHTSA ID Number: 10122268
Manufacturer Communication Number: QRG - 2014 Golf-
TSB/Document Date: 2017-11-08
Summary
2014 Volkswagen
Golf, GTI, & Golf R Quick Reference Specification Book: This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -Vehicle Lifting -ENGINES -TRANSMISSIONS
(1/4) additional
turn
VW Golf & GTI Quick Reference Specification Book • January 2014
341
Transmission Mount to Transmission Mount
Bracket Bolt Tightening Specification
Step Component
Nm
Replace the transmission mount -2- to transmission mount bracket bolts
-arrows-.
1
Bolts -arrows60 Nm + 90°
(1/4) additional
turn
342
VW Golf & GTI Quick Reference Specification Book • January 2014
Transmission Mount
Item
1
2
3
Bolt
M10 x 21
M10 x 45
M10 x 62
Quantity
3
2
1
Manual Trans. –
02Q
Step Component
Nm
The following assembly sequence must be followed when installing the
transmission mount:
1
Bolts -arrowsHand tighten
2
Bolts arrows 2 and 3
40
3
Bolts arrows 1
40
VW Golf & GTI Quick Reference Specification Book • January 2014
343
Vehicles with a Vacuum Diaphragm -arrow 1-
Item
A
B
Bolt
M10 x 21
M10 x 45
Quantity
2
2
Step Component
Nm
The following assembly sequence must be followed when installing the
transmission mount:
1
All bolts
Hand tighten
2
Tighten the bolts -A40
3
Tighten the bolts -B40
344
VW Golf & GTI Quick Reference Specification Book • January 2014
Rear Final Drive, Differential – 0A4
Fastener Size
-
Nm
33
Manual Trans. –
02Q
Components
Left flange shaft to transmission housing
VW Golf & GTI Quick Reference Specification Book • January 2014
345
Automatic Transmission – 09G
General, Technical Data
Identification on Transmission
Code letters (Æ).
346
VW Golf & GTI Quick Reference Specification Book • January 2014
Automatic Trans. –
09G
Example:
GGZ
Identification codes
08
Day
05
Month
02
Production year (2002)
The transmission code letters are also
included on the vehicle data labels.
Engine and Transmission Code Allocation
Engine
2.5 L -125 kW
Automatic Transmission (09G
KGL and MAN
VW Golf & GTI Quick Reference Specification Book • January 2014
347
Controls, Housing – 09G
Selector Mechanism Overview
1 - Handle with Cover
2 - Center Console Cover
3 - Selector Mechanism with Selector Lever and Cable
4 - Bolt
8 Nm
5 - Nut
8 Nm
6 - Selector Housing
7 - Retainer
8 - Selector Lever Cable
9 - Transmission
10 - Tunnel/Body
348
VW Golf & GTI Quick Reference Specification Book • January 2014
Component
Drive plate-to-converter
Bolts
Bolts if using the insert tool 18 mm
-T10179Bolts located in the lower flange
Æ Alignment pins for centering
Fastener
size
M12
-
Nm
M10
40
60
80
65
Transmission fluid cooler bolts 8 Nm.
VW Golf & GTI Quick Reference Specification Book • January 2014
349
Automatic Trans. –
09G
Transmission to Engine Tightening Specifications
Gears, Hydraulic Controls – 09G
Fastener Tightening Specifications
350
VW Golf & GTI Quick Reference Specification Book • January 2014
Automatic Trans. –
09G
VW Golf & GTI Quick Reference Specification Book • January 2014
351
DIRECT SHIFT GEARBOX (DSG®)
Transmission – 02E
General, Technical Data
Identification on Transmission
Example:
GKF
Identification codes
Plant Code
14
10
Day
05
Month
Time
14 15
02
Production year (2002)
Serial Number
001
The transmission code letters are also
included on the vehicle data labels.
352
VW Golf & GTI Quick Reference Specification Book • January 2014
Direct Shift (DSG)
Trans 02E
Transmission Code Letter
The transmission code letters are on the transmission
in at least in two different locations. On the transmission
near the selector lever cable two -arrows-.
Engine and Transmission Code Allocation
Direct Shift Gearbox (DSG®) 02E
LTE, LQV, KQC, MFL, MSV, NJK
LTL, LQZ, MDJ, MMA, MSY, NJR,
NJL, NLR
2.0L - 103 kW TDI CR
2.0L - 147 kW FSI-Turbo
VW Golf & GTI Quick Reference Specification Book • January 2014
353
Controls, Housing – 02E
Selector Mechanism Overview
1 - Selector Handle with Cover
2 - Selector Lever and Selector Mechanism with Selector Lever Cable
3 - Bolt
8 Nm
4 - Nut
8 Nm
5 - Selector Housing
6 - Lock Washer
Always replace after removing
7 - Lock Washer
Always replace after removing
354
VW Golf & GTI Quick Reference Specification Book • January 2014
Direct Shift (DSG)
Trans 02E
Transmission to Engine Tightening Specifications
Component
Bolts
Bolts if using the insert tool 18 mm
-T10179Bolts
Æ Arrows - Alignment Sleeves
Fastener
size
M12
-
Nm
M10
40
80
65
Transmission fluid cooler bolts 8 Nm.
VW Golf & GTI Quick Reference Specification Book • January 2014
355
Transmission Mount to Transmission Mount
Bracket Bolt Tightening Specification
Step Component
First, install all the new bolts by hand.
1
Tighten transmission mount bracket -A- to
transmission bolts -12
356
When tightening the bolts -2-, the bracket
can be pried into position with a screwdriver.
Tightening specification for bolts -2-
Nm
40 Nm + 90°
(1/4) additional
turn
60 Nm + 90°
(1/4) additional
turn
VW Golf & GTI Quick Reference Specification Book • January 2014
Direct Shift (DSG)
Trans 02E
Mechatronic Unit Bolt Tightening
Sequence and Specification
Step Component
Install new bolts -1 through 10- hand tight.
1
Tighten bolts -1 through 10-
Nm
5 Nm + 90° (1/4)
additional turn
VW Golf & GTI Quick Reference Specification Book • January 2014
357
Oil Pump Bolt, Variety and Tightening Specification
Step
1
358
Component
Tighten bolts -arrows-
Nm
5 + 90° (1/4)
additional turn
VW Golf & GTI Quick Reference Specification Book • January 2014
Direct Shift (DSG)
Trans 02E
Transmission Mount to Transmission Mount
Bracket Bolt Tightening Specification
Step Component
3 bolts have a flat head, the upper bolt is countersunk
Countersunk bolt: tighten using Wrench - Pump/
Injector Long Reach -T10054-.
Flat head bolts
Nm
8
8 + 90° (1/4)
additional turn
VW Golf & GTI Quick Reference Specification Book • January 2014
359
Bevel Box to Transmission Bracket Bolt Tightening
Sequence and Specification (R32 models only)
Step Component
Install the bolts -1 and 2- by hand.
1
Tighten bolts -12
Tighten bolts -23
Tighten bolts -1-
360
Nm
3
35
45
VW Golf & GTI Quick Reference Specification Book • January 2014
Rear Final Drive
General, Technical Data
Rear Final Drive –
01Z, 0BS, 0AY, 0BR
Rear Final Drive Identification
The Identification (ID) -arrow- on the bottom side of
the final drive identifies which final drive is installed.
Example identification on an 02D final drive.
VW Golf & GTI Quick Reference Specification Book • January 2014
361
Rear Final Drive Identification (cont’d)
-Arrow A- final drive part number.
-Arrow B- final drive code letters.
-Arrow C- Final drive build date.
Example:
HEZ
Identification codes
12
Day
01
Month
04
Year (2004)
of manufacture
Code Letters and Transmission Allocation
Rear Final Drive - 0BR
Generation IV Haldex Clutch)
Transmission type
Automatic Transmission - 02Q
Code letters
KMC and MMK
Engine
2.0L - 188 kW
Final drive capacity
Refer to the Fluid Capacity Tables,
Rep. Gr. 03
Haldex clutch capacity
Refer to the Fluid Capacity Tables,
Rep. Gr. 03
Replacement capacity in Haldex
Refer to the Fluid Capacity Tables,
clutch. Change intervals, refer to
Rep. Gr. 03
Maintenance Intervals, Rep. Gr. 03
Driveshaft flange diameter
100 mm
362
VW Golf & GTI Quick Reference Specification Book • January 2014
Rear Final Drive –
01Z, 0BS, 0AY, 0BR
1 - Bolt
50 Nm
2 - Haldex Clutch
3 - O-ring
Always replace
Insert using high performance gear oil for Haldex coupling -052 175
A1-.
4 - Drive
VW Golf & GTI Quick Reference Specification Book • January 2014
363
All Wheel Drive Control Module J492 Overview
1 - All-Wheel Drive Control Module -J4922 - Bolt
6 Nm
3 - Cover
4 - Haldex Clutch Control Valve -N3735 - Seal
Always replace
6 - Seal
Always replace
7 - Seal
Always replace
8 - Seal
Always replace
364
VW Golf & GTI Quick Reference Specification Book • January 2014
Rear Final Drive –
01Z, 0BS, 0AY, 0BR
VW Golf & GTI Quick Reference Specification Book • January 2014
365
Haldex Clutch Components Overview
1 - Seal
Always replace
2 - Haldex Clutch Housing
3 - All Wheel Drive Control Module -J4924 - Bolt
6 Nm
5 - Input Flange Seal
6 - Input Flange
7 - Nut
210 Nm
Secure using liquid locking fluid -D 000 600-.
8 - Bolt
50 Nm
9 - Cover
10 - Cover
11 - Seal
Always replace
366
VW Golf & GTI Quick Reference Specification Book • January 2014
Rear Final Drive –
01Z, 0BS, 0AY, 0BR
12 - Haldex Clutch Pump -V18113 - Bolt
6 Nm
VW Golf & GTI Quick Reference Specification Book • January 2014
367
Driveshaft Overview
1 - Transmission with Bevel Box
2 - 12 Point Bolt
Do not loosen.
3 - Front Flexible Disc
4 - 12 Point Bolt
50 Nm + 90° turn
M10 x 30
Always replace
5 - Driveshaft
6 - Bolt
25 Nm
7 - Intermediate Bearing
8 - Bolt
50 Nm + 90° turn
Always replace
368
VW Golf & GTI Quick Reference Specification Book • January 2014
9 - Bolt
Rear Final Drive –
01Z, 0BS, 0AY, 0BR
50 Nm + 90° turn
Always replace
10 - Rear Flexible Disc with Vibration Damper
11 - Rear Final Drive
VW Golf & GTI Quick Reference Specification Book • January 2014
369
- 3X Stronger than the leading full synthetic*
- 10X Better high stress performance**
- 20,000 miles between oil changes***
- Viscosity breakdown as measured in Kurt Orbahn test on 5W...
- As measured in Seq IX test under high load/torque conditions...
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TSB/Document ID: QRG - 2014 Golf-
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-26
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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