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June 13, 2022 NHTSA CAMPAIGN NUMBER: 22V419000
Walk Board Rack May Separate From Vehicle
The walk board may fall while in use, increasing the risk of injury.
NHTSA Campaign Number: 22V419
Manufacturer KENTUCKY TRAILER MANUFACTURING
Components STRUCTURE
Potential Number of Units Affected 2,944
Summary
Kentucky Trailer Manufacturing (KTM) is recalling certain 2014-2021 Kentucky Trailer MV and PV vehicles. The walk board rack mounting bolts may loosen, allowing the rack to separate from the vehicle.
Remedy
KTM will install new washers, bolts, and locking nuts, free of charge. Owner notification letters were mailed August 25, 2022. Owners may contact KTM’s customer service at 1-502-637-2551.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
On April, 13, 2022 Kentucky Trailer (KT) personnel were notified by a customer that a walk board rack mounted to its truck body was missing 4 nuts/bolts which caused it to became loose and led to the walk board itself falling from the truck body unit. The incident did not result in any personal injury or property damage, other than damage to the walk board itself. This was the first report of such an incident since KT began manufacturing truck bodies in 2014. It was initially suspected that the nuts/bolts had been intentionally removed in an attempt by someone to steal the walk board. However, KT then developed a plan to locate and test additional nuts/bolts on similar units that were operating in the field. KT sales/marketing team members reached out to certain customers in an effort to locate similar units that could be made available for inspection.
Given it is “moving season”, units that could be made available for inspection proved difficult to locate; however, on June 2, 2022 KT engineering and quality personnel inspected 2 truck body units manufactured in 2016 and 1 manufactured in 2017. The applicable nuts/bolts on 1 of the 2016 units and on the 2017 unit were all secure. However, certain nuts/bolts on the other 2016 unit were either loose or missing (KT replaced all nuts/bolts on this unit the same day). On June 3, 2022, KT engineering personnel inspected 4 KT truck body units (all manufactured in the 2020/2021 time frame) and confirmed all applicable nuts/bolts on the units were secure. On June 6, 2022, KT engineering personnel inspected 2 KT truck body units manufactured in 2018 and determined that certain nuts/bolts on the units were either loose or missing. On June 7, 2022, KT convened a meeting of certain management personnel and its board of directors and made a good faith determination that certain KT truck body units contain a safety related defect and that KT should proceed to notify NHTSA and initiate a recall.
16 Affected Products
Vehicles
MAKE | MODEL | YEAR |
KENTUCKY TRAILER | MV | 2014-2021 |
KENTUCKY TRAILER | PV | 2014-2021 |
11 Associated Documents
Defect Notice 573 Report
RCLRPT-22V419-1365.PDF 213.651KB
Recall 573 Report- 06/17/2022
RCLRPT-22V419-3994.PDF 215.493KB
Recall Acknowledgement
RCAK-22V419-5753.pdf 645.512KB
Recall 573 Report- 06/29/2022
RCLRPT-22V419-9895.PDF 215.72KB
Recall 573 Report- 06/29/2022
RCLRPT-22V419-6455.PDF 215.72KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V419-1316.pdf 428.157KB
Manufacturer Reimbursement Plan
RMRP-22V419-2802.pdf 158.368KB
Owner Notification Letter(Part 577)
RCONL-22V419-7927.pdf 1528.804KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22V419-7935.PDF 211.15KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22V419-8744.PDF 211.25KB
Recall Quarterly Report #3, 2023-1
RCLQRT-22V419-5463.PDF 211.325KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V419&docType=RCL
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SEOCONTENT-START
Reimbursement Plan NHTSA Safety Recall No. 22V419 Pursuant to the requirements set forth in 49 C.F.R. Part 573 and Part 577 of the Code of Federal Regulations, Kentucky Trailer Manufacturing (“Kentucky Trailer”) is submitting information pertaining to our reimbursement plan, related to NHTSA Safety Recall No. 22V419 (the “Safety Recall”), for the cost of repairs paid for by vehicle owners to remedy the defect that is the subject of the Safety Recall (i) before they were notified of the Safety Recall, and (ii) subsequent to their being notified of the Safety Recall. Set forth below are the details of such reimbursement plan. Reimbursement Notification Kentucky Trailer will notify vehicle owners in accordance with 49 C.F.R. Part 577 that Kentucky Trailer is offering to reimburse vehicle owners for the cost of repairs paid for by vehicle owners to remedy the defect that is the subject of the Safety Recall (i) before they were notified of the Safety Recall, and (ii) subsequent to their being notified of the Safety Recall. An owner will be eligible for reimbursement for the cost of such repairs paid for by vehicle owners in each instance, pursuant to the terms of this reimbursement plan. Costs to be Reimbursed Costs to be reimbursement will be no less than: 1. In the case of repairs made before being notified of the Safety Recall, the amount paid by the owner for the remedy that specifically addressed, and was reasonably necessary to correct, the defect that is the subject of the Safety Recall; or 2. In the case of repairs made after being notified of the Safety Recall, the costs of the part(s) for the remedy (to be no more than the manufacturer’s cost to procure the authorized parts), plus associated reasonable labor charges (at local labor rates), miscellaneous fees (such as disposal of waste), and taxes. Entity Authorized to Provide Reimbursement Kentucky Trailer will reimburse owners through Kentucky Trailer’s Corporate Support Center and will notify owners that they may pursue requests for reimbursement directly through the Kentucky Trailer Support Center. Vehicle Owners will be directed to submit the below identified information and documentation, upon which reimbursement eligibility will be determined. Required Documentation Determination of eligibility for reimbursement of the cost of repairs paid for by vehicle owners to remedy the defect that is the subject of the Safety Recall will depend upon the information provided by the owner. Requests for reimbursement can be made by completing a Reimbursement Request Form found on Kentucky Trailer’s website (www.recall-kytrailer.com). This Reimbursement Request Form calls for the owner to provide the following information: 1. VIN # of Repaired Vehicle; 2. Name of Vehicle Owner; 3. Address of Vehicle Owner; and 4. Contact Information of Vehicle Owner. The completed Reimbursement Request Form must be submitted to Kentucky Trailer’s Corporate Support Center at: Kentucky Trailer, Attn: Recall – 2022KTB01, 3400 Robards Court, Louisville, KY 40218, and must be accompanied by an original receipt for the remedy that includes a breakdown of the amount paid for parts, labor, other costs and taxes. Where the receipt covers work other than to address the recall, Kentucky Trailer may require the claimant to separately identify costs that are eligible for reimbursement. Failure to submit all of the above information may result in denial of the reimbursement request. Additional Information The Part 577 required owner notice will provide a toll-free telephone number (800-618-1210) through which information about this reimbursement plan can be requested from Kentucky Trailer.
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,,. ,, KENTUCKY TRAILER A Servant Leader Company Ke ntucky Traile r Aten; Recall-22KTB0 I 3400 Robards Court Louisville, KY 40218 (502) 410-60 19 Rccall-22KTB0 l@kytrailcr.com August 25, 2022 IMPORT ANT SAFETY RECALL NHTSA Safety Recall No. 22V419 This Notice applies to your vehicle (VIN Corporate Support Center FORM # KTCA0 1 This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Kentucky Trailer has decided that a defect which relates to motor vehicle safety exists in your vehicle, with the Vehicle Identification Number set forth above. We apologize for any inconvenience that this may cause and we want to assure you that, with yow· assistance, we will correct this condition. What is the Defect? The walk board rack mounted to the underbelly of Kentucky Trailer truck body units, which rack serves as the housing for each unit’s walk board while the unit is in transit, can become loose due to vibrations, damage and/or other forces loosening the 28 (nut/bolt) fasteners that serve to attach the walk board rack to the underbelly of the truck body unit. ff enough fasteners become loose ( or ultimately separated), there can be movement in the walk board rack sufficient to allow the walk board to fall off of the truck body unit. If a walk board were to fall off of a truck body unit, particularly if the truck body unit is in transit, serious injury and/or damage to nearby persons, vehicles and/or property (including the truck body itself) could occur. As a precaution, please immediately inspect all walk board rack fasteners on your truck body unit and tighten any loose fasteners in order to reduce the chance of the walk board rack becoming loose and allowing the walk board to fall from the rack. What will Kentucky Trailer do? Kentucky Trailer will remedy the subject defect by removing all applicable fasteners installed on the walk board rack assembly (~28) and replacing them with new fasteners (i.e. nuts/bolts/washers) that include Stover-type ” locking” nuts. Kentucky Trailer will undertake this repair for you (free of charge), effective immediately, at its Louisville, KY (3400 Robards Court, Louisville, KY 40218) or Fontana, CA ( 1014 7 Calabash Ave, Fontana, CA 92335) service facility. Alternatively, Kentucky Trailer will ship to you, or your designated service/repair facility (free of charge), a kit containing the fasteners required to complete the repair along with a copy of the attached detailed technical repair instructions. Service/repair facilities that customarily service vehicles of this type should be well equipped to complete this repair. Kentucky Trailer will reimburse owners for the reasonable cost associated with making such repairs, which should take approximately one (l) hour. Requests for reimbursement can be made by completing the Reimbursement Request Form found on our website (www.recall-kytrailer.com) and returning it, along with the original repair receipt, to: Kentucky Trailer, Attn: Recall – 2022KTB01, 3400 Robards Court, Louisville, KY 40218. Refund requests may take up to sixty (60) days to process. What should you do? You should schedule service at Kentucky Trailer’s Louisville, KY or Fontana, CA service facility or submit a request for a fastener kit to be sent to you or your designated service/repair facility, both of which may be accomplished by completing and submitting Kentucky Trailer’s recall form found on Kentucky Trailer’s website at www.recall-kytrailer.com (simply go to the web page, click on the recall form link, complete the form and click submit). Alternatively, you can email Kentucky Trailer at: Recall-22KTBOJ@KYTrailer.com, or call Kentucky Trailer’s recall assistance telephone number at (502) 767-6202. In the meantime, as stated above, please immediately inspect all walk board rack fasteners on your truck body unit and tighten any loose fasteners in order to reduce the chance of the walk board rack becoming loose and allowing the walk board to fall from the rack. Have you previously paid for this repair? If you have previously paid for a repair that addresses the issue described in this letter, you may be eligible for reimbursement of such previously paid repairs. For more information regarding eligibility for, and reimbursement of, any such previously paid repairs, please contact Kentucky Trailer at (800) 618-1210. What if you no longer own or use this vehicle? If you no longer own or have retired this vehicle, please let Kentucky Trailer know by emailing us at: Recall-22KTBOl@KYTrailer.com, or calling us at (502) 767-6202. If you no longer own this vehicle and have an address for the current owner, please forward this letter to the new owner within ten ( l 0) days of receipt of this letter. If you have difficulty accessing the recall form on Kentucky Trailer’s website (www.recallkytrailer. cum) or have questions generally, please call Kentucky Trailer’s recall assistance telephone number at (502) 767-6202 and one of our representatives will be happy to assist you. If you are still having difficulty getting your vehicle repaired in a reasonable time without charge, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave., SE, Washington DC 20590; or call the toll-free Vehicle Safety Hot! ine at l.-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safecar.gov. Thank you for your prompt attention to this important safety matter. Kentucky Trailer l. 2. 3. 4. 5. 6. NHTSA SAFETY RECALL NO. 22V419 L KENTUCKY RECALL NO. 22KT801 REV. A 7/29/22 LIFT AND SECURE THE ACCESS DOOR IN THE OPEN POSITION. REMOVE THE WALK BOARD FROM THE RACK AND SET ASIDE. TO PREVENT SHIFTING OF THE RACK, DO NOT REMOVE ALL OF THE FASTENERS AT ONCE. REMOVE AND REPLACE HALF OF THE FASTENERS IN EACH LOCATION, TORQUE TO SPECIFICATION (37-42 ft-lbs). THEN REMOVE AND REPLACE THE REMAINING FASTENERS AND TORQUE TO SPECIFICATION (37-42 ft-lbs). IN TOTAL, (28) FASTENERS SHOULD BE REMOVED AND REPLACED. MARK EACH REPLACED FASTENER WITH A PAINT MARKER, IN A VISIBLE LOCATION, TO INDICATE IT HAS BEEN REPLACED AND TORQUED (SEE MARKING A TORQUED ITEM). RE-INSTALL THE WALK BOARD IN THE RACK. LOWER THE ACCESS DOOR AND SECURE WALK BOARD AND DOOR FOR TRANSPORT. MARKING A TORQUED ITEM REAR WALK BOARD RACK HANGER (4) FASTENERS IN OUTER REAR HANGER (4) FASTENERS IN INNER REAR HANGER (8) FASTENERS IN RACK BRACKET, (4) PER VERTICAL I ]J j ;;.,~,~~ SEADBOll L. . nn GRADE 8, YELLOW ZINC KT# 1530438001 3/8″ FLAT WASHER, GRADE 8, YELLOW ZINC KT# 1421438006 3/8″- l 6 FLANGED STOVER-TYPE LOCKNUT, GRADE 8, YELLOW ZINC, WAXED NOTES: -r:-wASHER TO BE INSTALLED UNDER BOLT HEAD 2. TORQUE BOLT HEAD OR NUT TO 37-42 FT/LBS. ·REMOVE AND REPLACE THE FASTENERS CONNECTING THE HANGERS TO THE CROSSMEMBERS AS WELL AS THE FASTNERS CONNECTING THE RACK BRACKETS TO THE HANGERS. FRONT WALK BOARD RACK HANGER (2! FASTENERS IN OUTER FRONT HANGER (2 FASTENERS IN INNER FRONT HANGER (8 FASTENERS IN RACK BRACKET, (4) PER VERTICAL
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July 15, 2022 To: All Kentucky Trailer Truck Body Dealers and Distributors SAFETY RECALL 22KTB01 Certain 2015-2022 Kentucky Trailer Truck Bodies (Models MV & PV) Failure of Walk Board Rack Fasteners Permitting Walk Board to Fall from Truck Body Unit May Occur NHTSA Recall No. 22V419 On June 14, 2022, Kentucky Trailer Manufacturing (Kentucky Trailer) filed a Defect and Noncompliance Report with the National Highway Traffic Safety Administration (NHTSA) informing the agency of our intent to conduct a voluntary Safety Recall. This Safety Recall covers all Kentucky Trailer truck body units (models MV & PV) manufactured by Kentucky Trailer between January 5, 2015 and May 31, 2022 that have a walk board rack mounted to the underbelly of the truck body unit. Description of Defect The walk board rack mounted to the underbelly of certain Kentucky Trailer truck body units, which rack serves as the housing for each unit’s walk board while the unit is in transit, can become loose due to vibrations, damage and/or other forces loosening the 28 (nut/bolt) fasteners that serve to attach the walk board rack to the underbelly of the truck body unit. If enough fasteners become loose (or ultimately separated), there can be movement in the walk board rack sufficient to allow the walk board to fall off of the truck body unit. If a walk board were to fall off of a truck body unit, particularly if the truck body unit is in transit, serious injury and/or damage to nearby persons, vehicles and/or property (including the truck body itself) could occur. Remedy The subject defect may be remedied by removing all applicable fasteners installed on the walk board rack assembly (~28) and replacing them with new fasteners (i.e. nuts/bolts/washers) that include locking nuts (Stover brand). Kentucky Trailer intends to offer this repair (free of charge) at its Louisville, KY and Fontana, CA service facilities. Kentucky Trailer also intends to make available for shipment to owners and operators of Kentucky Trailer truck body units (or their designees), packages containing the fasteners necessary to complete the repair along with detailed technical repair instructions. Kentucky Trailer intends to reimburse owners and operators for the reasonable cost associated with making such repairs (which repairs are expected to take <1 hour to complete). This recall remedy is estimated to be available beginning on August 12, 2022. In Type text here the meantime, Kentucky Trailer requests that you complete an inspection of all walk board rack fasteners on Kentucky Trailer truck body units that may be in, or may come into, your possession and tighten any fasteners that may currently be loose, and also advise any owners and/or operators of Kentucky Trailer truck body units that you may be in contact with, to promptly do the same. Owner Letter Notification Mailing Kentucky Trailer will begin notifying owners about the defect and related remedy in mid-August. Kentucky Trailer makes significant effort to obtain current owner name and address information from each state through industry resources when mailing owner letters. In the event you receive a notice for a motor vehicle that was sold prior to the Safety Recall announcement, it is your responsibility to forward the owner letter to the customer who purchased the motor vehicle. Owners who receive the notification letter may contact you with questions regarding the letter and/or the Safety Recall. Please feel free to direct them to contact Kentucky Trailer’s dedicated recall telephone line at (502) 410-6019. Required Advisory Regarding Delivery of New Motor Vehicles Covered by Recall 49 Code of Federal Regulations §577.13 requires us to provide the following advisory: It is a violation of Federal law for a dealer to deliver a new motor vehicle or any new or used item of motor vehicle equipment (including a tire) covered by this notification under a sale or lease until the defect or noncompliance is remedied. Thank you very much for your understanding and assistance in regard to this matter. Please do not hesitate to contact me, Charles Ducas or Larry Scott should you have any questions. Sincerely, Kentucky Trailer Tracy Walker, General Counsel C: Charles Ducas (via email) Larry Scott (via email) Gary A. Smith, Sr. (via email)
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-419 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : KENTUCKY TRAILER MANUFACTURING Submission Date : JUN 29, 2022 NHTSA Recall No. : 22V-419 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : KENTUCKY TRAILER MANUFACTURING Address : 7201 LOGISTICS DRIVE LOUISVILLE KY 40258 Company phone : 502-637-2551 Population : Number of potentially involved : 2,944 Estimated percentage with defect : 50 % Vehicle Information : Vehicle 1 : 2014-2021 Kentucky Trailer (KTB) MV, PV Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : GAS Descriptive Information : After being made aware of and investigating the potential defect, Kentucky Trailer was not able to isolate the defect to a particular year or production run. As such, the recall population includes all of the approximately 2944 truck body units manufactured by Kentucky Trailer with a walk board rack mounted to the underbelly of the unit. The only truck body units manufactured by Kentucky Trailer that are excluded from the recall population are those units that were not manufactured with a walk board rack mounted to the underbelly of the unit (as the walk board rack mounting is the subject of the recall). Production Dates : JAN 05, 2015 – MAY 31, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2000-2020 1 1 Vehicle Type : Body Style : Power Train : NR Descriptive Information : a Production Dates : JAN 01, 2000 – JAN 01, 2020 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-419 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Defect : Description of the Defect : The walk board rack mounted to the underbelly of certain Kentucky Trailer truck body units, which serves as the housing for each unit’s walk board while in transit, can become loose due to vibrations, damage and other forces loosening the 28 nut/bolt fasteners that attach the walk board rack to the underbelly of the truck body unit. If enough fasteners become loose or separated, there may be enough movement in the walk board rack to allow the walk board to fall off of the unit. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The safety risk is the potential for the walk board to fall off of a truck body unit and cause damage or injury to the truck body unit itself and/or surrounding persons/vehicles/property. Description of the Cause : NR Identification of Any Warning that can Occur : Warnings include loose or missing fasteners (nuts/bolts) on the truck body rack mount. Involved Components : Component Name 1 : Truck body walk board rack mount Component Description : This component is mounted to the underbelly of certain Kentucky Trailer truck bodies and serves as the housing for each unit’s walk board while in transit Component Part Number : n/a Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : On April, 13, 2022 Kentucky Trailer (KT) personnel were notified by a customer that a walk board rack mounted to its truck body was missing 4 nuts/bolts which caused it to became loose and led to the walk board Part 573 Safety Recall Report 22V-419 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 itself falling from the truck body unit. The incident did not result in any personal injury or property damage, other than damage to the walk board itself. This was the first report of such an incident since KT began manufacturing truck bodies in 2014. It was initially suspected that the nuts/bolts had been intentionally removed in an attempt by someone to steal the walk board. However, KT then developed a plan to locate and test additional nuts/bolts on similar units that were operating in the field. KT sales/marketing team members reached out to certain customers in an effort to locate similar units that could be made available for inspection. Given it is “moving season”, units that could be made available for inspection proved difficult to locate; however, on June 2, 2022 KT engineering and quality personnel inspected 2 truck body units manufactured in 2016 and 1 manufactured in 2017. The applicable nuts/bolts on 1 of the 2016 units and on the 2017 unit were all secure. However, certain nuts/bolts on the other 2016 unit were either loose or missing (KT replaced all nuts/bolts on this unit the same day). On June 3, 2022, KT engineering personnel inspected 4 KT truck body units (all manufactured in the 2020/2021 time frame) and confirmed all applicable nuts/bolts on the units were secure. On June 6, 2022, KT engineering personnel inspected 2 KT truck body units manufactured in 2018 and determined that certain nuts/bolts on the units were either loose or missing. On June 7, 2022, KT convened a meeting of certain management personnel and its board of directors and made a good faith determination that certain KT truck body units contain a safety related defect and that KT should proceed to notify NHTSA and initiate a recall. Description of Remedy : Description of Remedy Program : Kentucky Trailer intends to remedy the subject defect by removing all nut/ bolt fasteners installed on the walk board rack assembly (~28) and replace them with a new washer, bolt and locking nut (Stover brand) that is torqued to the appropriate specification. Kentucky Trailer intends to undertake this service work at any of its service facilities at no charge to customers. Kentucky Trailer also intends to make available for shipment to customers (or their designees), packages containing the required washers, nuts and bolts along with replacement instructions (including detailed diagrams and specifications) and to reimburse customers for the reasonable cost of the completed service work. How Remedy Component Differs from Recalled Component : The nuts previously utilized in Kentucky Trailer’s production process to mount the walk board rack to the truck body are not “locking” nuts. Thus, Kentucky Trailer intends to utilize “locking” nuts (Stover brand) in connection with its defect remedy program and also in its production process going forward. Identify How/When Recall Condition was Corrected in Production : The recall condition was corrected in production for all units delivered on and after June 9, 2022 by mounting the walk board rack to the truck body utilizing a washer, bolt and “locking” nut (Stover brand). Recall Schedule : Description of Recall Schedule : Kentucky Trailer intends to begin notifying dealers of the safety related defect on July 15, 2022 and complete the notification process by July 22, 2022. Kentucky Trailer intends to begin notifying owners of the safety Part 573 Safety Recall Report 22V-419 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 related defect on August 5, 2022 and complete the notification process by August 12, 2022. Planned Dealer Notification Date : JUL 15, 2022 – JUL 22, 2022 Planned Owner Notification Date : AUG 05, 2022 – AUG 12, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-419 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : KENTUCKY TRAILER MANUFACTURING Submission Date : JUN 17, 2022 NHTSA Recall No. : 22V-419 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : KENTUCKY TRAILER MANUFACTURING Address : 7201 LOGISTICS DRIVE LOUISVILLE KY 40258 Company phone : 502-637-2551 Population : Number of potentially involved : 2,944 Estimated percentage with defect : 50 % Vehicle Information : Vehicle 1 : 2000-2020 1 1 Vehicle Type : Body Style : Power Train : NR Descriptive Information : a Production Dates : JAN 01, 2000 – JAN 01, 2020 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2014-2021 Kentucky Trailer (KTB) MV, PV Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : GAS Descriptive Information : After being made aware of and investigating the potential defect, Kentucky Trailer was not able to isolate the defect to a particular year or production run. As such, the recall population includes all of the approximately 2944 truck body units manufactured by Kentucky Trailer with a walk board rack mounted to the underbelly of the unit. The only truck body units manufactured by Kentucky Trailer that are excluded from the recall population are those units that were not manufactured with a walk board rack mounted to the underbelly of the unit (as the walk board rack mounting is the subject of the recall). Production Dates : JAN 05, 2015 – MAY 31, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-419 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Defect : Description of the Defect : The walk board rack mounted to the underbelly of certain Kentucky Trailer truck body units, which serves as the housing for each unit’s walk board while in transit, can become loose due to vibrations, damage and other forces loosening the 28 nut/bolt fasteners that attach the walk board rack to the underbelly of the truck body unit. If enough fasteners become loose or separated, there may be enough movement in the walk board rack to allow the walk board to fall off of the unit. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The safety risk is the potential for the walk board to fall off of a truck body unit and cause damage or injury to the truck body unit itself and/or surrounding persons/vehicles/property. Description of the Cause : NR Identification of Any Warning that can Occur : Warnings include loose or missing fasteners (nuts/bolts) on the truck body rack mount. Involved Components : Component Name 1 : Truck body walk board rack mount Component Description : This component is mounted to the underbelly of certain Kentucky Trailer truck bodies and serves as the housing for each unit’s walk board while in transit Component Part Number : n/a Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : On April, 13, 2022 Kentucky Trailer (KT) personnel were notified by a customer that a walk board rack mounted to its truck body was missing 4 nuts/bolts which caused it to became loose and led to the walk board Part 573 Safety Recall Report 22V-419 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 itself falling from the truck body unit. The incident did not result in any personal injury or property damage, other than damage to the walk board itself. This was the first report of such an incident since KT began manufacturing truck bodies in 2014. It was initially suspected that the nuts/bolts had been intentionally removed in an attempt by someone to steal the walk board. However, KT then developed a plan to locate and test additional nuts/bolts on similar units that were operating in the field. KT sales/marketing team members reached out to certain customers in an effort to locate similar units that could be made available for inspection. Given it is “moving season”, units that could be made available for inspection proved difficult to locate; however, on June 2, 2022 KT engineering and quality personnel inspected 2 truck body units manufactured in 2016 and 1 manufactured in 2017. The applicable nuts/bolts on 1 of the 2016 units and on the 2017 unit were all secure. However, certain nuts/bolts on the other 2016 unit were either loose or missing (KT replaced all nuts/bolts on this unit the same day). On June 3, 2022, KT engineering personnel inspected 4 KT truck body units (all manufactured in the 2020/2021 time frame) and confirmed all applicable nuts/bolts on the units were secure. On June 6, 2022, KT engineering personnel inspected 2 KT truck body units manufactured in 2018 and determined that certain nuts/bolts on the units were either loose or missing. On June 7, 2022, KT convened a meeting of certain management personnel and its board of directors and made a good faith determination that certain KT truck body units contain a safety related defect and that KT should proceed to notify NHTSA and initiate a recall. Description of Remedy : Description of Remedy Program : Kentucky Trailer intends to remedy the subject defect by removing all nut/ bolt fasteners installed on the walk board rack assembly (~28) and replace them with a new washer, bolt and locking nut (Stover brand) that is torqued to the appropriate specification. Kentucky Trailer intends to undertake this service work at any of its service facilities at no charge to customers. Kentucky Trailer also intends to make available for shipment to customers (or their designees), packages containing the required washers, nuts and bolts along with replacement instructions (including detailed diagrams and specifications) and to reimburse customers for the reasonable cost of the completed service work. How Remedy Component Differs from Recalled Component : The nuts previously utilized in Kentucky Trailer’s production process to mount the walk board rack to the truck body are not “locking” nuts. Thus, Kentucky Trailer intends to utilize “locking” nuts (Stover brand) in connection with its defect remedy program and also in its production process going forward. Identify How/When Recall Condition was Corrected in Production : The recall condition was corrected in production for all units delivered on and after June 9, 2022 by mounting the walk board rack to the truck body utilizing a washer, bolt and “locking” nut (Stover brand). Recall Schedule : Description of Recall Schedule : To be submitted upon determination and confirmation. Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : NR – NR Part 573 Safety Recall Report 22V-419 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-419 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : KENTUCKY TRAILER MANUFACTURING Submission Date : JUN 13, 2022 NHTSA Recall No. : 22V-419 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : KENTUCKY TRAILER MANUFACTURING Address : 7201 LOGISTICS DRIVE LOUISVILLE KY 40258 Company phone : 502-637-2551 Population : Number of potentially involved : 2,944 Estimated percentage with defect : 50 % Vehicle Information : Vehicle 1 : 2000-2020 1 1 Vehicle Type : Body Style : Power Train : NR Descriptive Information : a Production Dates : JAN 01, 2000 – JAN 01, 2020 VIN Range 1 : Begin : NR End : NR Not sequential Vehicle 2 : 2014-2021 Kentucky Trailer (KTB) Varies (Includes all truck bodies with walk board rack mount) Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : GAS Descriptive Information : After being made aware of and investigating the potential defect, Kentucky Trailer was not able to isolate the defect to a particular year or production run. As such, the recall population includes all of the approximately 2944 truck body units manufactured by Kentucky Trailer with a walk board rack mounted to the underbelly of the unit. The only truck body units manufactured by Kentucky Trailer that are excluded from the recall population are those units that were not manufactured with a walk board rack mounted to the underbelly of the unit (as the walk board rack mounting is the subject of the recall). Production Dates : JAN 05, 2015 – MAY 31, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Part 573 Safety Recall Report 22V-419 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Defect : Description of the Defect : The walk board rack mounted to the underbelly of certain Kentucky Trailer truck body units, which serves as the housing for each unit’s walk board while in transit, can become loose due to vibrations, damage and other forces loosening the 28 nut/bolt fasteners that attach the walk board rack to the underbelly of the truck body unit. If enough fasteners become loose or separated, there may be enough movement in the walk board rack to allow the walk board to fall off of the unit. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : The safety risk is the potential for the walk board to fall off of a truck body unit and cause damage or injury to the truck body unit itself and/or surrounding persons/vehicles/property. Description of the Cause : NR Identification of Any Warning that can Occur : Warnings include loose or missing fasteners (nuts/bolts) on the truck body rack mount. Involved Components : Component Name 1 : Truck body walk board rack mount Component Description : This component is mounted to the underbelly of certain Kentucky Trailer truck bodies and serves as the housing for each unit’s walk board while in transit Component Part Number : n/a Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : To be submitted upon determination and confirmation. Part 573 Safety Recall Report 22V-419 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : To be submitted upon determination and confirmation. How Remedy Component Differs from Recalled Component : To be submitted upon determination and confirmation. Identify How/When Recall Condition was Corrected in Production : To be submitted upon determination and confirmation. Recall Schedule : Description of Recall Schedule : To be submitted upon determination and confirmation. Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : NR – NR * NR – Not Reported
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