Cracked LP Gas Quick Disconnect Fitting – 2021-2023 Winnebago Ekko

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May 9, 2022 NHTSA CAMPAIGN NUMBER: 22V313000

Cracked LP Gas Quick Disconnect Fitting

A gas leak in the presence of an ignition source can increase the risk of a fire.

 

NHTSA Campaign Number: 22V313

Manufacturer Winnebago Industries, Inc.

Components EQUIPMENT

Potential Number of Units Affected 207

 

Summary

Winnebago Industries, Inc. (Winnebago) is recalling certain 2021-2023 Ekko vehicles. The quick disconnect fittings in the LP gas system may be cracked, causing a gas leak.

 

Remedy

Dealers will replace the quick disconnect fittings, free of charge. Owner notification letters were mailed June 22, 2022. Owners may contact Winnebago customer service at 1-641-585-6939 or 1-800-537-1885.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


INSTRUCTIONS TO PERFORM RECALL CAMPAIGN 166

Models Affected:

Certain Model Year Winnebago Certain 2021-2023 Ekko (622A) Motorhomes.
These motorhomes were manufactured from January 8, 2021, through April 27, 2022.

 

Tools Required:

  • Tool to cut LP hose
  • Digital Camera

 

Procedure:

1. Record and Verify the Serial Number of the coach is affected by recall 166.

2. Prior to giving the customer his new replacement hose. Take possession of the original hose assembly that came with his coach.

3. Customer is free to go.

4. Take the original hose received from the customer and cut the hose in half.

5. Take a digital photo showing that the hose was cut in two.

6. Discard/Scrap both parts of the hose.

7. Send in the digital photo with the completed warranty reimbursement claim.

 


22V313 – Chronology

In mid-May 2021, Grand Design, identified cracked LP quick connect fittings which appeared to be production related. Grand Design communicated the issue to the supplier, Enerco Flex-Tech. Enerco Flex-Tech did not communicate any potential safety issues, advised the issue appeared to be one of quality control/production, and advised that it would make process improvements to the component manufacturing. Upon review, no field failures were identified. Subsequently, over the following approximate 9-to-10-month period, Grand Design occasionally identified Enerco Flex-Tech cracked fittings upon receipt, or during production quality checks. After each finding, Grand Design communicated with the supplier which continued to assure the issue was one of manufacturing quality assurance. Given vendor feedback, Grand Design did not identify a potential safety-related concern. In March 2022, Winnebago Towable identified additional Enerco Flex-Tech cracked fittings in production. On April 7, 2022, Winnebago Industries opened an investigation to assess the situation at Grand Design and across its associated companies. Inventory was inspected, and warranty claims were analyzed. Approximately mid-April, Winnebago was advised of a pending recall by another OEM regarding a similar issue. On or about April 18, 2022, Grand Design was able to re-create cracked fittings at specified torque and sent sample parts to a third-party engineering consultant for analysis. On or about April 20, 2022, Enerco Flex-Tech advised Winnebago that it was filing a defect report with NHTSA regarding the component and issue. About May 3, 2022, Grand Design’s third-party engineering consultant offered the tentative opinion that the cause of the cracks is over-tightening of the transition fitting between the valve body and manifold by the supplier during their manufacturing process. That same day, Winnebago’s product safety committee met and decided to file a defect information report with NHTSA.

There are no known field issues on Winnebago Ekko products impacted by this recall.

 


3 Affected Products

Vehicle

MAKE MODEL YEAR
WINNEBAGO EKKO 2021-2023

 


8 Associated Documents

Recall Acknowledgement

RCAK-22V313-3436.pdf 646.013KB

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Defect Notice 573 Report

RCLRPT-22V313-2488.PDF 214.817KB

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Remedy Instructions and TSB

RCRIT-22V313-3446.pdf 308.087KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22V313-7100.PDF 211.131KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22V313-1275.PDF 211.223KB

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Recall Quarterly Report #3, 2022-4

RCLQRT-22V313-4284.PDF 211.311KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V313-1891.pdf 125.093KB

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Miscellaneous Document – Chronology

RMISC-22V313-4145.pdf 49.575KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V313&docType=RCL

 


 

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