SRAN 596 – Rear Brake Disc Bolts May Loosen – 2022 Triumph Speed Triple RS & Speed Triple RR Motorcycles

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March 31, 2022 NHTSA CAMPAIGN NUMBER: 22V207000

Rear Brake Disc Bolts May Loosen

A loose rear brake disc bolt may contact other components, preventing the wheel from rotating freely and increasing the risk of a crash.

 

NHTSA Campaign Number: 22V207

Manufacturer Triumph Motorcycles America, Ltd.

Components SERVICE BRAKES, HYDRAULIC

Potential Number of Units Affected 910

 

Summary

Triumph Motorcycles America, Ltd. (Triumph) is recalling certain 2022 Speed Triple RS and Speed Triple RR motorcycles. The rear brake disc bolts may loosen.

 

Remedy

Dealers will replace the rear brake disc bolts, free of charge. Owner notification letters were mailed April 27, 2022. Owners may contact Triumph customer service at 1-678-854-2010. Triumph’s number for this recall is SRAN 596.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Triumph Recalls

 


Safety Recall Action Notice SB596
Issue 1 – April 2022

Background Information

Internal investigations have identified the requirement for the encapsulated rear brake disc fixings to be replaced with plain fixings with liquid thread lock on the above models.

Dealers are requested to change the rear brake disc fixings as described in the procedure below.

 

Customer Contact Instructions

Notice

STOP DELIVERY OF AFFECTED MOTORCYCLES IMMEDIATELY.
DO NOT deliver a motorcycle affected by this Safety Recall Action Notice to a customer until you have completed, or confirmed completion of, the procedures described in this Safety Recall Action Notice.
Delivering a motorcycle subject to an outstanding Safety Recall Action Notice may contravene local or national laws in your market, territory or country.

Triumph subsidiaries and distributors must instigate a Safety Recall Action in their country in accordance with the national recall code of practice. For vehicles in dealer stock, the safety recall MUST be actioned before delivery to the customer.
Dealers are to prioritise repair of customer owned motorcycles before any unsold motorcycles.

 

Identification of Affected Motorcycles

Speed Triple 1200 RS and Speed Triple 1200 RR models in the VIN range shown above.

 

Part Number

T2023343

Parts Kit, Rear Brake Disc Fixings
Consisting of:
Bolt, Disc, M8 x 1,25 x 30, Slv – Qty 4
Lock nut, flanged, M8 x 1,25 – Qty 1

 

Replace the Rear Brake Disc Fixings

Warning

Make sure the motorcycle is stabilised and adequately supported.

A correctly supported motorcycle will help prevent it from falling.

An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle.

 

Warning

If the engine has recently been running, the exhaust components may be hot to the touch. Contact with the hot components may cause damage to exposed skin. To avoid skin damage, always allow the hot parts to cool before working on the exhaust system.

 

1. Remove the exhaust silencer as described in the Service Manual. Discard the lock nut. Retain and inspect the two gaskets for reuse.

2. Remove the rear wheel as described in the Service Manual.

3. Remove the cush drive carrier as described in the Service Manual.

 

Warning

Do not allow a brake component to hang unsupported on the brake hose or line.

Brake hoses or lines that are not supported may become damaged or bent.

Bent or damaged brake hoses or lines lead to reduced braking efficiency causing loss of motorcycle control and an accident.

 

4. Remove the fixings and position the rear brake caliper to one side.

 

Note:

  • Support the rear axle shaft carefully to avoid damage to the disc or axle shaft threads.

5. Remove the rear axle shaft.

6. Remove and discard the four fixings and detach the pulser ring, noting the position of the alignment
dots for installation.

7. Detach the brake disc.

 

Note:

  • Thoroughly clean the mating faces of the components prior to installation.

 

8. Clean the brake disc, pulser ring and rear axle shaft.

9. Fit the disc to the rear axle shaft.

10. Position the pulser ring to the brake disc making sure the alignment dots face away from the brake disc and the pulser ring is centrally aligned.

 

Caution

Using an internal thread repair tool, make sure the rear axle shaft internal threads of the brake disc fixing are cleaned and dried prior to installation of the new fixings. Do NOT use a tap as this may damage the threads.

Note:

  • Following the fitment of the first brake disc fixing, the remaining fixings must be fitted and torqued within 10 minutes. Do not leave any longer in a partially assembled condition.

 

11. Apply a single line of ThreeBond 1375B thread lock to one of the fixings from the parts kit as shown. If ThreeBond 1375B is not available, a list of alternatives can be found in Appendix A.

 

Application of thread lock

12. Insert the fixing into the rear axle shaft to secure the pulser ring and brake disc assembly. Do not torque at this stage.

13. Repeat the thread lock application for the remaining three fixings from the parts kit and fit them to the rear axle shaft.

 

14. Tighten the new fixings to 22 Nm.

 

Note:

Support the rear axle shaft carefully to avoid damage to the disc or axle shaft threads.

15. Apply a thin smear of Castrol High Temperature grease to the rear axle shaft assembly in the area highlighted.

 

16. Refit the rear axle shaft.

 

17. Refit the rear brake caliper and tighten the fixings to 28 Nm.

 

18. Refit the cush drive carrier as described in the Service Manual.

19. Refit the rear wheel as described in the Service Manual.

20. Refit the exhaust silencer as described in the Service Manual, using the new lock nut from the parts kit and, if serviceable, the two original exhaust gaskets.

21. Check that the rear brake operates correctly. Rectify as necessary.

 

Appendix A

Where ThreeBond 1375B is not available, a list of alternatives is provided below.

Brand Product Number Product Description (All Anaerobic) Colour
ThreeBond TB1375B N/A Green
3M TL71 Scotchweld Threadlocker Red
Wurth 25g – 0893270025

50g – 0893270050

High Strength Screw

Retainer

Green
Permabond HM129 Anaerobic Threadlocker Red
Henkel/Loctite 271 Threadlocker Red Red
BondLoc B270 Studlock Green

 


Chronology :

During on going testing, Triumph observed at 20,000 miles on one motorcycle one of the four retaining bolts used to fix the rear brake disc to the rear axle to be loosening. A subsequent investigation involving the supplier of the rear axle identified the root cause to be an incorrect thread form which subsequently failed to properly engage and activate the threadlocking compound supplied by the mating bolt on assembly by Triumph. The date of test was 26th Oct 2021. Nil warranty claims, Nil field or service reports, Nil Death/Injuries.

24th March 2022: Triumph Recall Committee agree to launch an in-service campaign.

 


2 Affected Products

Vehicles

MAKE MODEL YEAR
TRIUMPH SPEED TRIPLE RR 2022
TRIUMPH SPEED TRIPLE RS 2022

 


12 Associated Documents

Defect Notice 573 Report

RCLRPT-22V207-2206.PDF 213.88KB

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Recall Acknowledgement

RCAK-22V207-2224.pdf 646.192KB

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Recall 573 Report-Amendment 1-04/07/2022

RCLRPT-22V207-3598.PDF 213.972KB

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Recall 573 Report-Amendment 1-04/07/2022

RCLRPT-22V207-2111.PDF 213.972KB

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Safety Bulletin

RCSB-22V207-5404.pdf 123.729KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V207-5707.pdf 102.706KB

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Manufacturer Notices(to Dealers,etc) – 4/26/22 Service/Technical SPEED TRIPLE SAFETY RECALL NOTICE

RCMN-22V207-8986.pdf 207.203KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22V207-2597.PDF 211.143KB

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ISSUED Renotification Notice – Outstanding Safety Recall Email

RCRN-22V207-3388.pdf 353.548KB

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Manufacturer Notices(to Dealers,etc) – Email

RCMN-22V207-2402.pdf 179.844KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22V207-5041.PDF 211.243KB

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Recall Quarterly Report #3, 2022-4

RCLQRT-22V207-9341.PDF 211.33KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V207&docType=RCL

 


 

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