Recall 22-424 – Circuit Not Properly Grounded – 2022 Crossroads Sunset Travel Trailers

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March 2, 2022 NHTSA CAMPAIGN NUMBER: 22V117000

Circuit Not Properly Grounded

An unprotected electrical circuit can cause electric shock, increasing the risk of an injury.

 

NHTSA Campaign Number: 22V117

Manufacturer Keystone RV Company

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 95

 

Summary

Keystone RV Company (Keystone) is recalling certain 2022 Crossroads Sunset 330SI travel trailers. The outside receptacle electrical circuit may not be properly protected by a ground-fault circuit interrupter (GFCI).

 

Remedy

Dealers will wire the circuit so that the outside receptacle is protected, free of charge. Owner notification letters are expected to be mailed April 25, 2022. Owners may contact Keystone customer service at 1-866-425-4369. Keystone’s number for this recall is 22-424.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


4/14/22

Keystone RV Company

SAFETY ADVISORY # 22-424

Sunset GFCI Wiring

Keystone is conducting a voluntary RECALL notification campaign in accordance with the National Highway Transportation and Safety Act. It has been decided that the vehicles in the recall population have a circuit that is not properly protected by a ground-fault circuit interrupter (GFCI). The outside receptacle is not properly protected by a GFCI and is not installed according to code under NFPA 70, which could lead to an increased risk of personal injury.

Models Included: 2022 Sunset Travel Trailers: 330SI
Serial Number Range: N5351450 – N5352159
Parts Required:  2 – KRV # 107256 – Recept – Blank – Junction – SC014-S3 – P & S (This part may be ordered in bulk without a VIN)
Tools Required: – Screw gun – wire strippers/cutters – pliers – flat screw driver

Note – Check serial number on Key Express to verify the campaign is open. Some vehicles were repaired before they left Keystone.

When performing warranty or recall service, please make certain that appropriate Personal Protective Equipment (PPE) is used.

There are two production scenarios.  The remedy is to switch the two 12/2 NMS cable (aka Romex wires) under the bathroom vanity by adding two inline junction boxes and testing for proper operation of the fireplace and inverter circuit in the living room slide out.  If fireplace and inverter circuit are not function properly, proceed with the second scenario by switching the amp connector for the fireplace with amp connector for the inverter in the slide-out.

 

REPAIR INSTRUCTIONS 

Step 1

Locate the trailer on a level, flat, hard surface. Chock the wheels. Disconnect 120VAC and 12VDC power.

Step 2

Under the bathroom vanity, remove the access panel and locate the two 12/2  wires, see Figure 1.

Step 3

Make a mark with a permanent marker on one of the wires. Cut both wires and pull in excess from the floor or wall.

Step 4

Using the 2 junction boxes, KRV # 107256 – Recept – Blank – Junction – SC014-S3 – P & S, switch the circuits so that one box has a 12/2 Romex with a line and one without. Repeat for the second junction box, see Figure 2.

Step 5

Once the connections have been made, secure the junction boxes and turn on 120VAC power. Test fireplace and inverter circuits. If everything tests proper, reinstall access panel and continue to warranty reimbursement.

Step 6

If the fireplace and TV/recepts are reversed in the slide room, disconnect 120VAC power. Remove the fireplace to access the 120VAC amp connectors for the slide room.

Step 7

Disconnect both amp connectors and switch the circuits. Connect 120VAC power and test circuit function for the fireplace and TV/recept in slide room, and the GFCI receptacles.

 


Chronology :

2/16/2022 – Report was made during a routine audit that the outside receptacle was not GFCI protected.

2/17/2022 – Investigation opened. All affected Sunsets were put on hold and circuits were inspected. Range and scope to be determined.

2/25/2022 – Investigation concluded and scope completed.

 


1 Affected Product

Vehicle

MAKE MODEL YEAR
CROSSROADS SUNSET 2022

 


11 Associated Documents

Recall Acknowledgement

RCAK-22V117-5673.pdf 646.035KB

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Defect Notice 573 Report

RCLRPT-22V117-6379.PDF 214.713KB

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Recall 573 Report – 3/4/2022

RCLRPT-22V117-7057.PDF 214.748KB

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Remedy Instructions and TSB

RCRIT-22V117-6645.pdf 440.775KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V117-1865.pdf 144.472KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V117-8646.pdf 144.192KB

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Manufacturer Notices(to Dealers,etc)- 22-424 dealer email

RCMN-22V117-4154.pdf 104.974KB

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Recall Quarterly Report #1, 2022-2

RCLQRT-22V117-4919.PDF 211.125KB

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ISSUED Renotification Notice

RCRN-22V117-4091.pdf 105.791KB

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Recall Quarterly Report #2, 2022-3

RCLQRT-22V117-1886.PDF 211.218KB

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Recall Quarterly Report #3, 2022-4

RCLQRT-22V117-8035.PDF 211.31KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V117&docType=RCL

 


 

SaleBestseller No. 1
Leviton GFCI Outlet, 15 Amp, Self Test, Tamper-Resistant with LED Indicator Light, Protection from Electric Shock and Electrocution, GFTR1-W, White
  • Continuously protects against electric shock & electrocution by interrupting power if a ground-fault is detected.
  • Required by the NEC for areas around the home within a close proximity to a water source (kitchen, bathroom, laundry room, basement, garage/carport, pool area).
  • Patented reset/lockout feature prevents reset if the GFCI is unable to respond to a ground-fault or if it isn't wired properly. Regularly conducts an automatic self-test to ensure safety.
  • LED indicator provides simple, intuitive feedback on power and protection status.
  • Tamper-resistant shutters prevent foreign objects, such as keys, from being inserted into the outlet.
Bestseller No. 2
ELECTECK 5 Pack GFCI Outlets 15 Amp, Non-Tamper Resistant, Decor GFI Receptacles with LED Indicator, Ground Fault Circuit Interrupter, Wallplate Included, ETL Listed, White
  • 15 amp Non-Tamper Resistant Ground Fault Circuit Interrupter (GFCI) outlet receptacle for indoor use. Please kindly check if the depth of electrical box can fit our GFCI outlets before purchasing.
  • The indicator light will turn On GREEN once the power is ON. Press the RESET button to restore power to the GFCI outlet. The LED indicator keeps GREEN no matter you press the RESET or TEST button.
  • The ETL certification is a sign of a better quality product. This product has gone through many test procedures before getting its approval which makes it the safest GFCI.
  • Back and side wired for easy installation. Decorator wall plate and screws included. Caution: Do not unscrew the terminal screws too far or with excessive force. Do not use power tools to loosen the terminal screws.
  • 15A/125V/1875W. Wallplate Included, ETL Listed
Bestseller No. 3
ELECTECK 10 Pack GFCI Outlets 15 Amp, Non-Tamper Resistant, Decor GFI Receptacles with LED Indicator, Ground Fault Circuit Interrupter, Wallplate Included, ETL Listed, White
  • 15 amp Non-Tamper Resistant Ground Fault Circuit Interrupter (GFCI) outlet receptacle for indoor use. Please kindly check if the depth of electrical box can fit our GFCI outlets before purchasing.
  • The indicator light will turn On GREEN once the power is ON. Press the RESET button to restore power to the GFCI outlet. The LED indicator keeps GREEN no matter you press the RESET or TEST button.
  • The ETL certification is a sign of a better quality product. This product has gone through many test procedures before getting its approval which makes it the safest GFCI.
  • Back and side wired for easy installation. Decorator wall plate and screws included. Caution: Do not unscrew the terminal screws too far or with excessive force. Do not use power tools to loosen the terminal screws.
  • 15A/125V/1875W. Wallplate Included, ETL Listed
SaleBestseller No. 4
ANKO GFCI Outlet 20 Amp, UL Listed, LED Indicator, Tamper-Resistant, Weather Resistant Receptacle Indoor or Outdoor Use with Decor Wall Plates and Screws
  • GFCI Outlet - Constructed with premium high-impact resistant thermoplastic materials and rational structure design, ensures superior strength and durability. it a single gang GFCI electrical box that supports a standard duplex, grounded receptacle
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  • Safty - The ANKO GFCI USB Outlet meets UL-Listed YGB-094WR, 20 Amp, 125 Volt, 60HZ. Tamper Resistant Receptacle prevents young children from inserting unwanted objects into the outlets. For an added layer of protection, the GFCI regularly conducts an automatic internal test to confirm that it can respond to a ground fault, provides continuous ground fault protection.
  • Weather Resistant - Constructed with advanced UV stabilized engineering to provide superior corrosion, temperature, and UV resistance, preventing discoloration and aging, ideal for outdoor & indoor use. Ground fault circuit interrupter GFCI outlets are required in kitchens and bathrooms and within 25 feet of heating, air conditioning and refrigeration equipment to prevent electrical shock in areas subject to moisture.
Bestseller No. 5
ELECTECK 10 Pack GFCI Outlets 20 Amp, Outdoor Weather Proof (WR), Self-Test GFI Receptacles with LED Indicator, Ground Fault Circuit Interrupter, Screwless Wallplate Included, UL Listed, White
  • 【20 Amp GFCI Outlet】Ground Fault Circuit Interrupter (GFCI) receptacle is designed to recognize a ground fault in your wiring and immediately breaks the flow of electricity, thus protecting you from electrical shock. Please kindly check if the depth of electrical box can fit our GFCI outlets before purchasing.
  • 【Automatic Self-Test】The red LED light blinks every 30 seconds indicating a successfull self-test. If the red LED light stays ON, the test has failed and the GFCI must be immediately replaced.
  • 【Weather Resistant】Weather Resistant (WR) GFI is constructed with advanced UV stabilized engineering to provide superior corrosion, temperature, and UV resistance, preventing from discoloration and aging, ideal for outdoor use.
  • 【Tamper Resistant】Tamper resistant receptacle has spring-loaded shutters that close off the socket openings. An important next step to making the home safer for children.
  • 【Easy to Install】Easy Installation with back or side wiring. Screwless wall plates, screws and installation instructions included. Caution: Do not unscrew the terminal screws too far or with excessive force. Do not use power tools to loosen the terminal screws. 20A/125V/2500W, UL Listed.
Bestseller No. 6
ELECTECK 15 Amp GFCI Outlets, Tamper Resistant, Self-Test GFI Receptacles with LED Indicator, Ground Fault Circuit Interrupter, Decor Screwless Wallplate Included, ETL Listed, White
  • 【15 Amp GFCI Outlet】Ground Fault Circuit Interrupter (GFCI) receptacle is designed to recognize a ground fault in your wiring and immediately breaks the flow of electricity, thus protecting you from electrical shock. Please kindly check if the depth of electrical box can fit our GFCI outlets before purchasing.
  • 【Self-Test】The red LED light blinks indicating a successfull self-test. If the red LED light stays ON, the test has failed and the GFCI must be immediately replaced.
  • 【Tamper Resistant】Tamper resistant receptacle has spring-loaded shutters that close off the socket openings. An important next step to making the home safer for children.
  • 【Easy to Install】Easy Installation with back or side wiring. Screwless Wallplate and installation instructions included. Caution: Do not unscrew the terminal screws too far or with excessive force. Do not use power tools to loosen the terminal screws.
  • 【Certification 】15A/125V/1875W. ETL Listed. Caution: Do not unscrew the terminal screws too far or with excessive force. Do not use power tools to loosen the terminal screws.
Bestseller No. 7
ELECTECK 10 Pack GFCI Outlets 15 Amp, Tamper Resistant (TR), Self-Test GFI Receptacles with LED Indicator, Ground Fault Circuit Interrupter, Decor Wallplate Included, UL Listed, White
  • 【15 Amp GFCI Outlet】Ground Fault Circuit Interrupter (GFCI) receptacle is designed to recognize a ground fault in your wiring and immediately breaks the flow of electricity, thus protecting you from electrical shock. Please kindly check if the depth of electrical box can fit our GFCI outlets before purchasing.
  • 【Automatic Self-Test】The red LED light blinks every 30 seconds indicating a successfull self-test. If the red LED light stays ON, the test has failed and the GFCI must be immediately replaced.
  • 【Tamper Resistant】Tamper resistant (TR) receptacle has spring-loaded shutters that close off the socket openings. An important next step to making the home safer for children.
  • 【Easy to Install】Easy Installation with back or side wiring. Wall plates, screws and installation instructions included. Caution: Do not unscrew the terminal screws too far or with excessive force. Do not use power tools to loosen the terminal screws.
  • 【Certification 】15A/125V/1875W. UL Listed.
SaleBestseller No. 9
ELEGRP GFCI Outlet 20 Amp, Self-Test GFI Electrical Outlet with Thinner Design, TR Tamper Resistant GFCI Receptacle, Ground Fault Circuit Interrupters with Wall Plate, UL Listed, Matte White, 10 Pack
  • ✅【Innovative Dual Protection System】 Features twin solenoid and double Silicon Controlled Rectifier (SCR), ensuring an always-on GFCI protection to ground fault, which doubles the service life of GFCI as an added layer of protection. UL & CUL Listed.
  • ✅【Patented Self-Test Every 5 Seconds】 The GFCI outlet automatically conducts self-test (auto-monitor) every 5 seconds to ensure the GFCI is continually working to protect people from electrocution, which exceeds the UL standards of self-test frequency of 3 hours. Break the circuit in just 0.025 seconds when ground fault occurrence in the circuit.
  • ✅【Tamper Resistant】 Tamper-resistant shutter system prevents young children from inserting unwanted objects into the outlets.
  • ✅【Durable and Long Service Life】Constructed with premium high-impact resistant thermoplastic materials and rational structure design, ensures superior strength and durability. Performed 6000+ times endurance factory test, which is twice the testing times of UL standard.
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SaleBestseller No. 10
Leviton GFTR1-4W SmarTest Self-Test SmartlockPro Slim GFCI Tamper-Resistant Receptacle with LED Indicator, 15-Amp, 4-Pack, White
  • Provides continuous ground fault protection – detects and trips on actual ground fault even when self-test is being conducted
  • Periodically conducts an automatic internal test to confirm that it can respond to a ground fault
  • Terminals allow for easy wiring options – back and side wire capable
  • 15 Amp, 125 Volt Receptacle/Outlet

Last update on 2024-06-11 / Affiliate links / Images from Amazon Product Advertising API

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