RC000256 – LP Gas Line Incorrectly Routed – 2020-2021 Thor Motor Coach Omni & Magnitude Motorhomes

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February 18, 2022 NHTSA CAMPAIGN NUMBER: 22V094000

LP Gas Line Incorrectly Routed

A gas leak increases the risk of a fire.

 

NHTSA Campaign Number: 22V094

Manufacturer Thor Motor Coach

Components EQUIPMENT

Potential Number of Units Affected 731

 

Summary

Thor Motor Coach (TMC) is recalling certain 2020-2021 Omni and Magnitude motorhomes. The LP gas line may have been incorrectly routed through the rear suspension leaf springs, which could damage the line and cause a gas leak.

 

Remedy

Dealers will re-route the LP line as needed, free of charge. Owner notification letters were mailed March 24, 2022. Owners may contact TMC customer service at 1-877-798-855-2867. TMC’s number for this recall is RC000256. This recall is an expansion of NHTSA recall 21V-754.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Thor Motor Coach
Recall Repair Instructions

Recall # 22V-094

2022-076

Description/Title: LP Hose Routing 

Expansion Recall

Affected Product Line(s): Certain model year 2020-2021 

Magnitude & Omni motorhomes

Service Campaign # : RC000242 Released Date: 3/24/2022
Repair Code: Inspect Only:

TMCRC10109Y

 

Inspect & Repair:

TMCRC10109V

Document Date: 3/24/2022
Time Allowed: Inspect Only:

0.2

 

Inspect & Repair:

0.5

Document Revision: A

 

Issue:

On certain model year 2020-2021 Magnitude and Omni motorhomes, the LP hose may have been inadvertently ran through the rear suspension leaf springs during production. The LP hose has the potential to rub on the leaf springs and possibly lead to a leak in the LP hose. This could cause a fire, which could result in serious injury or death. Tools Needed:

  • Drill/Screw Gun
  • Self-Tapping Screws

 

Parts Required:

If a replacement hose is needed, please order the corresponding part number by FLOOR PLAN-

  • BB35 – TMC Part # 0517305 (220” Hose)
  • BH35 – TMC Part # 0517306 (262” Hose)
  • BT36 – TMC Part # 0517307 (286” Hose)
  • RS36 – TMC Part # 0517308 (292” Hose) OR TMC Part # 0517310 (298” Hose)
  • SV34 – TMC Part # 0517311 (136” Hose)
  • XG32 – TMC Part # 0517312 (202” Hose)

 

Shop Supplies – Additional p-clamps (as needed)

*NOTE- Please be sure to include cost of shop supplies (i.e. p-clamps) during claim process

 

Instructions:

IMPORTANT! – Be sure to turn off LP before starting any inspection/repairs. 

1. Inspect routing of LP hose in rear axle area in wheel well for presence of excess hose that has possibility of rubbing on rear suspension leaf springs. Reference the attached prints by floor plan as needed.

a. There should be three (3) p-clamps (front, middle, rear). Add clamps over the wheel well as needed to eliminate the concern of the LP line falling in that area.

b. If LP hose looks like below photo, re-routing will be required.

 

2. Attempt to pull excess slack of hose to rear of motorhome as shown in below photos, eliminating slack and potential for sagging. If excess hose is present, securement will be required. Use additional p-clamps to secure any excess that may be present.

 

3. If any damage to hose has occurred, replacement will be necessary. This will take approximately 1 hour. Add the additional time to replace the hose to the pre authorization when using code TMCRC10103V.

a. Once the hose has been replaced and properly secured, perform an LP test to ensure it is working properly. Be sure to add this time to pre authorization.

 


Chronology :

12/15/2021 – TMC received notice from NHTSA regarding a VOQ on a 2021 Omni motorhome that experienced a similar issue to the LP line as recall 21V-754.

12/21/2021 to 2/10/2022 – Discussions with NHTSA and a claims analysis at TMC was performed to determine if there were additional units not included in the original recall scope that have experienced a similar issue to the LP line.

2/15/2022 TMC Safety Committee met and in an abundance of caution, determined that an expansion recall would be necessary to include additional model year 2020-2021 Magnitude and Omni motorhomes that were not included in the original recall scope.

 


4 Affected Products

Vehicles

MAKE MODEL YEAR
THOR MOTOR COACH MAGNITUDE 2020-2021
THOR MOTOR COACH OMNI 2020-2021

 


9 Associated Documents

Recall Acknowledgement

RCAK-22V094-4135.pdf 645.835KB

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Defect Notice 573 Report

RCLRPT-22V094-6775.PDF 216.559KB

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Recall Quarterly Report #1, 2022-1

RCLQRT-22V094-4679.PDF 211.128KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V094-7087.pdf 141.351KB

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Remedy Instructions and TSB

RCRIT-22V094-2099.pdf 698.674KB

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Recall Quarterly Report #2, 2022-2

RCLQRT-22V094-5615.PDF 211.227KB

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Recall Quarterly Report #3, 2022-3

RCLQRT-22V094-0736.PDF 211.301KB

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Recall Quarterly Report #4, 2022-4

RCLQRT-22V094-3263.PDF 211.422KB

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Issued Owner Notification Letter(Part 577)

RCONL-22V094-8899.pdf 166.979KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V094&docType=RCL

 


 

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