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February 3, 2022 NHTSA CAMPAIGN NUMBER: 22V057000
Metallic Electrical Box May Not Be Grounded
An ungrounded metallic electrical box can cause electric shock, increasing the risk of injury.
NHTSA Campaign Number: 22V057
Manufacturer Highland Ridge RV
Components EQUIPMENT
Potential Number of Units Affected 853
Summary
Highland Ridge RV (Highland Ridge) is recalling certain 2022 Avalon, Olympia, and Olympia Sport recreational vehicles. The metallic electrical box may not be grounded.
Remedy
Dealers will add a bare copper grounding conductor to the metallic electrical box, free of charge. Owner notification letters were mailed March 29, 2022. Owners may contact Highland Ridge customer service at 1-260-768-7771. Highland Ridge’s number for this recall is 9904574.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Metal Junction Box Grounding Instructions
Bulletin Type: | Recall | Publication Date: | March 2022 |
Bulletin #(s): | 22V-057 | Make(s): | Highland Ridge RV |
Job Code(s): | 9904574 | Model(s): | Olympia, Olympia Sport |
Flat Rate(s): | .50 / Hour | Model Year(s): | 2022 |
Incident: | Metal junction box was not grounded |
Affected Units: | 2022 Olympia, Olympia Sport |
Parts List: | Parts List: (Purchase locally)
– MN cable (Copper Wire) |
Parts Kit Contents: None | |
Misc. Tools & Supplies: | – Flathead Screwdriver |
INSTRUCTIONS FOR METAL JUNCTION BOX REPAIR WITH GROUND SCREW
1. Disconnect unit from the 120V power source
2. Locate metal junction box with a GFCI receptacle at the Bathroom for the Olympia.
3. Locate metal junction box with a GFCI receptacle at the Kitchen for the Olympia Sport.
4. Remove faceplate and receptacle (Fig. 1) to expose wires.
5. Install and secure a separate bare ground wire of sufficient length at the green ground screw (Blue Arrow) in the metal junction box (Fig 2).
6. Connect all ground wires together with green wire nut. Ensure the bare ground wire attached to the box passes through the hole in the top of the green wire nut (Fig 3).
7. Connect the bare ground wire coming through the top of the wire nut to the green ground screw (Green Arrow) on the GFCI receptacle (Fig 4).
8. Insert wires back into the metal junction box.
9. Secure GFCI receptacle and outlet face plate to junction box.
10. Turn power back on and validate function of the GFCI receptacle.
11. Repair is complete.
Chronology :
In December 2021 during a routine code audit, it was discovered that a safety related defect and a standards non-conformance may exist. Certain metallic electrical boxes may not be grounded as required by NFPA 70 Article 551.55(C)(2). The metallic box is being used as a substitute for a non-metallic box due to a component supplier shortage. Grounding requirements are not applicable on a non-metallic box. All units affected on premises were placed on hold and repaired with the recall remedy.
In December 2021 this incident was discussed at WIRC and elevated to CPAC.
On January 5, 2022 this incident was discussed at CPAC and elevated to SSC.
One January 27, 2022 SSC discussed this incident and voted to proceed with a recall.
3 Affected Products
Vehicles
MAKE | MODEL | YEAR |
HIGHLAND RIDGE | AVALON | 2022 |
HIGHLAND RIDGE | OLYMPIA | 2022 |
HIGHLAND RIDGE | OLYMPIA SPORT | 2022 |
10 Associated Documents
Recall Acknowledgement
Defect Notice 573 Report
RCLRPT-22V057-6568.PDF 214.916KB
Recall 573 Report – 3/23/2022
RCLRPT-22V057-6881.PDF 214.909KB
Remedy Instructions and TSB
RCRIT-22V057-6827.pdf 774.463KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V057-7907.pdf 138.208KB
ISSUED Owner Notification Letter(Part 577)
RCONL-22V057-5097.pdf 610.744KB
Recall Quarterly Report #1, 2022-1
RCLQRT-22V057-3752.PDF 211.137KB
Recall Quarterly Report #2, 2022-2
RCLQRT-22V057-8855.PDF 211.235KB
Recall Quarterly Report #3, 2022-3
RCLQRT-22V057-4071.PDF 211.318KB
Recall Quarterly Report #4, 2022-4
RCLQRT-22V057-3684.PDF 211.427KB
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V057&docType=RCL
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22V-057 Metal Junction Box Repair March 2022 Page 1 of 2 Metal Junction Box Grounding Instructions 1. Disconnect unit from the 120V power source 2. Locate metal junction box with a GFCI receptacle at the Bathroom for the Olympia. 3. Locate metal junction box with a GFCI receptacle at the Kitchen for the Olympia Sport. 4. Remove faceplate and receptacle (Fig. 1) to expose wires. Bulletin Type: Recall Bulletin #(s): 22V-057 Job Code(s): 9904574 Flat Rate(s): .50 / Hour Publication Date: March 2022 Make(s): Highland Ridge RV Model(s): Olympia, Olympia Sport Model Year(s): 2022 Incident: Metal junction box was not grounded Affected Units: 2022 Olympia, Olympia Sport Parts List: Parts List: (Purchase locally) – MN cable (Copper Wire) Parts Kit Contents: None Misc. Tools & Supplies: – Flathead Screwdriver – Wire Pliers/strippers INSTRUCTIONS FOR METAL JUNCTION BOX REPAIR WITH GROUND SCREW FIG 1 22V-057 Metal Junction Box Repair March 2022 Page 2 of 2 5. Install and secure a separate bare ground wire of sufficient length at the green ground screw (Blue Arrow) in the metal junction box (Fig 2). 6. Connect all ground wires together with green wire nut. Ensure the bare ground wire attached to the box passes through the hole in the top of the green wire nut (Fig 3). 7. Connect the bare ground wire coming through the top of the wire nut to the green ground screw (Green Arrow) on the GFCI receptacle (Fig 4). 8. Insert wires back into the metal junction box. 9. Secure GFCI receptacle and outlet face plate to junction box. 10. Turn power back on and validate function of the GFCI receptacle. 11. Repair is complete. Jayco’s sole obligation under our limited warranty is to repair or replace defective materials and/or workmanship deemed our responsibility as determined by Jayco in our sole discretion. Jayco reserves the right to use new and/or remanufactured parts or materials of similar quality to complete any work, and to make parts and/or design changes as appropriate without notice to anyone. Jayco designs and/or materials changes are done without obligation to incorporate such changes in previously manufactured product. Jayco makes every reasonable effort to ensure field remedies will not adversely affect performance and/or safety of the unit. This field remedy is not intended to extend to future performance of this RV, or any of its materials, components or parts beyond the standard warranty period. The RV owner’s obligation to notify Jayco, or one of its independent, authorized dealers, of a claimed defect does not modify any obligation placed on the RV owner to contact Jayco directly when attempting to pursue remedies under state or federal law. Jan. 2019. 903 South Main Street • P.O. Box 460 • Middlebury, IN 46540 FIG 2 FIG 2 F FIGIG 44 FIG FIG 33
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IMPORTANT SAFETY RECALL This Notice Applies to Your Recreational Vehicle «unit_serial_» Name Address City, St. Zip Dear Valued Customer: This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Highland Ridge RV has decided that a defect, which relates to motor vehicle safety, exists in certain model year 2022 Olympia, and Olympia Sport recreational vehicles. Metallic electrical boxes may not be grounded. An ungrounded metallic electrical box can pose an undue risk of shock or electrocution if the box would become energized, increasing the risk of injury. Remedy consists of adding a bare copper grounding conductor to the metallic electrical box with either a listed green ground screw or grounding clip. The remedy is free of charge and will take approximately 30 minutes to complete. Please contact a Highland Ridge RV or Jayco Inc. certified repair facility and schedule an appointment for this remedy. Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. If you had this repair completed prior to receipt of this recall notice, you may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of the problem associated with this recall. If your dealer does not remedy this condition at no charge, please contact our Customer Service Department at 800-283-8267. If you are unable to get this safety defect remedied without charge and/or within a reasonable amount of time after contacting your dealer and Jayco customer service, you may want to contact NHTSA. To submit a written complaint contact the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153): or go to http://www.safercar.gov. We certainly regret this inconvenience; however, your safety is our most important priority. Sincerely, Compliance Management Jayco Towable Products Safety Recall: NHTSA # 22V-057 March 2022 Reason for this recall What we need you to do Recall Remedy Serial #: VIN #: Name: Address: City, State & Zip Code: Home Phone: Work Phone: Email: I no longer own/possess the vehicle for the following reason: (Please mark appropriate line) I Sold it:_________ I Traded it:_______ Date of Sale/Trade:_____________________ Destroyed/Totaled:________ Stolen:________ Exported:________ Sold or Traded To: Name: Address: City, State & Zip Code: Phone Number: Email: Signature: _____________________________________________ Date: ______________________ Please return this form via Email to: compliance@jayco.com . Thank you. Please report updates to your contact information / owner status on this form. Thank you Recall #: Recall 22V-057 Recall Description: Metallic electrical box
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IMPORTANT SAFETY RECALL Name Address City, St. Zip Dear Valued Dealer: This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Highland Ridge RV has decided that a defect, which relates to motor vehicle safety, exists in certain model year 2022 Olympia, and Olympia Sport recreational vehicles. Metallic electrical boxes may not be grounded. An ungrounded metallic electrical box can pose an undue risk of shock or electrocution if the box would become energized, increasing the risk of injury. Remedy consists of adding a bare copper grounding conductor to the metallic electrical box with either a listed green ground screw or grounding clip. The remedy is free of charge and will take approximately 30 minutes to complete. Our records show the following unit is affected by this recall, and is part of the current inventory at your Dealership. VIN Please confirm the unit serial number requires the Recall Remedy, using unit Management in Jayco Partners. The Instructions for the Recall Remedy are available under the Case Recall 22V-057 in attachments. Federal law requires the Recall Remedy completed on this unit prior to customer delivery. If you sold this unit recently, please contact the owner immediately to inform them of this recall. In addition, please register this unit by submitting the Warranty Registration information. Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. We certainly regret this inconvenience; however, our Customers’ safety is our most important priority. Sincerely, Compliance Management Jayco Towable Products Safety Recall: NHTSA # 22V-057 March 2022 Reason for Recall r this recall What we need you to do Recall Remedy r this recall
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-057 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Highland Ridge RV Submission Date : MAR 23, 2022 NHTSA Recall No. : 22V-057 Manufacturer Recall No. : 9904574 Manufacturer Information : Manufacturer Name : Highland Ridge RV Address : 955 Tuscany Drive Shipshewana IN 46565 Company phone : 260-768-7771 Population : Number of potentially involved : 853 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2022-2022 Highland Ridge Olympia, Olympia Sport Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : Jayco determined the scope from its production records. Production Dates : NOV 02, 2021 – DEC 17, 2021 VIN Range 1 : Begin : 58TB40AK0N14K3056 End : 58TB40BPXN14L3555 ✔ Not sequential Description of Defect : Description of the Defect : Metallic electrical boxes may not be grounded. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : An ungrounded metallic electrical box can pose an undue risk of shock or electrocution if the box would become energized, increasing the risk of injury. Description of the Cause : Operations assembly error Identification of Any Warning that can Occur : NR Involved Components : Part 573 Safety Recall Report 22V-057 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Metal Receptacle Box Component Description : Box, Receptacle Metal 3.00″ x 2.00″ x 2.50″ with .50 Knock out, 12.5 Component Part Number : 2027332 Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : In December 2021 during a routine code audit, it was discovered that a safety related defect and a standards non-conformance may exist. Certain metallic electrical boxes may not be grounded as required by NFPA 70 Article 551.55(C)(2). The metallic box is being used as a substitute for a non-metallic box due to a component supplier shortage. Grounding requirements are not applicable on a non-metallic box. All units affected on premises were placed on hold and repaired with the recall remedy. In December 2021 this incident was discussed at WIRC and elevated to CPAC. On January 5, 2022 this incident was discussed at CPAC and elevated to SSC. One January 27, 2022 SSC discussed this incident and voted to proceed with a recall. Description of Remedy : Description of Remedy Program : Add a bare copper grounding conductor to the metallic electrical box with either a listed green ground screw or grounding clip. Repairs made prior to the recall will be reimbursed in accordance with our Recall Reimbursement Plan on file with NHTSA. How Remedy Component Differs from Recalled Component : The metallic electrical box would be properly grounded with either a listed green ground screw or grounding clip. Identify How/When Recall Condition was Corrected in Production : In December 2021 units that were on site and affected by this recall were properly grounded. Recall Schedule : Description of Recall Schedule : Jayco will notify its dealers and affected retail owners. Part 573 Safety Recall Report 22V-057 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Dealer Notification Date : APR 04, 2022 – APR 04, 2022 Planned Owner Notification Date : APR 04, 2022 – APR 04, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-057 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Highland Ridge RV Submission Date : FEB 03, 2022 NHTSA Recall No. : 22V-057 Manufacturer Recall No. : 9904574 Manufacturer Information : Manufacturer Name : Highland Ridge RV Address : 955 Tuscany Drive Shipshewana IN 46565 Company phone : 260-768-7771 Population : Number of potentially involved : 853 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2022-2022 Highland Ridge Avalon, Olympia, Olympia Sport Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : Jayco determined the scope from its production records. Production Dates : NOV 02, 2021 – DEC 17, 2021 VIN Range 1 : Begin : 58TB40AK0N14K3056 End : 58TB40BPXN14L3555 ✔ Not sequential Description of Defect : Description of the Defect : Metallic electrical boxes may not be grounded. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : An ungrounded metallic electrical box can pose an undue risk of shock or electrocution if the box would become energized, increasing the risk of injury. Description of the Cause : Operations assembly error Identification of Any Warning that can Occur : NR Involved Components : Part 573 Safety Recall Report 22V-057 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Metal Receptacle Box Component Description : Box, Receptacle Metal 3.00″ x 2.00″ x 2.50″ with .50 Knock out, 12.5 Component Part Number : 2027332 Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : In December 2021 during a routine code audit, it was discovered that a safety related defect and a standards non-conformance may exist. Certain metallic electrical boxes may not be grounded as required by NFPA 70 Article 551.55(C)(2). The metallic box is being used as a substitute for a non-metallic box due to a component supplier shortage. Grounding requirements are not applicable on a non-metallic box. All units affected on premises were placed on hold and repaired with the recall remedy. In December 2021 this incident was discussed at WIRC and elevated to CPAC. On January 5, 2022 this incident was discussed at CPAC and elevated to SSC. One January 27, 2022 SSC discussed this incident and voted to proceed with a recall. Description of Remedy : Description of Remedy Program : Add a bare copper grounding conductor to the metallic electrical box with either a listed green ground screw or grounding clip. Repairs made prior to the recall will be reimbursed in accordance with our Recall Reimbursement Plan on file with NHTSA. How Remedy Component Differs from Recalled Component : The metallic electrical box would be properly grounded with either a listed green ground screw or grounding clip. Identify How/When Recall Condition was Corrected in Production : In December 2021 units that were on site and affected by this recall were properly grounded. Recall Schedule : Description of Recall Schedule : Jayco will notify its dealers and affected retail owners. Part 573 Safety Recall Report 22V-057 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Planned Dealer Notification Date : APR 04, 2022 – APR 04, 2022 Planned Owner Notification Date : APR 04, 2022 – APR 04, 2022 * NR – Not Reported
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