22E005 – High Voltage Battery May Fail – Samsung SDI High Voltage Battery Packs

“This site contains affiliate links for which OEMDTC may be compensated”

January 28, 2022 NHTSA CAMPAIGN NUMBER: 22E005000

High Voltage Battery May Fail

A sudden loss of drive power increases the risk of a crash.

 

NHTSA Campaign Number: 22E005

Manufacturer Samsung SDI Co., Ltd.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 1,163

 

Summary

Samsung SDI Co., Ltd. (Samsung SDI) is recalling certain High Voltage Battery Packs, part numbers LX68-10C790-G-PIA3AB, LX68-10C790-G-PIA3AD, 05193168AG, 05193168AH, LX68-10C790-G-PIA3AC, 05193168AE, and 05193168AF. The high voltage battery may fail, resulting in a sudden loss of drive power.

 

Remedy

Samusung SDI will notify and work with the affected vehicle manufacturers to replace the HV battery pack, free of charge. The manufacturer has not yet provided a schedule for recall notification. Ford owners may contact Ford customer service at 1-866-436-7332.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


SAMSUNG SDI 573 CHRONOLOGY
January 28, 2022

On or about August 25, 2021, Ford contacted Samsung SDI regarding a potential issue in connection with an overheated HV battery busbar in one vehicle, and sought Samsung SDI’s assistance in analyzing the potential issue.  Samsung SDI opened an investigation to assess the situation and any potential safety issues.  As part of its investigation, Ford sent the battery module from the one vehicle with the identified potential HV battery busbar to Samsung SDI Hungary for analysis, which Samsung SDI Hungary received on or about September 21, 2021.

As the investigation began, on or about August 25, 2021, as a cautionary measure given Ford’s issue identification, Samsung SDI modified welding width and area limits in order to detect non-conforming High Voltage Batteries to enhance the welding quality of the busbars upon agreement with Ford.

On or about October 1, 2021, Samsung SDI Hungary reported a preliminary initial analysis of the battery module from Ford, and tentatively identified that the HV busbar was not seated properly, causing the pad to be mounted out of position prior to busbar welding, reducing the contact area between the cell terminal and the busbar. The reduced contact area identified would be likely to cause higher resistance leading to an overheat condition.  Samsung SDI’s investigation continued, and Samsung SDI continued discussions with Ford.

On or about October 13, 2021, as its investigation continued, Samsung SDI identified 47 battery cell modules to Ford with the potentially non-conforming HV busbar welding, all associated with the one Ford vehicle.  On or about November 5, 2021, Ford advised Samsung SDI that Ford had decided to conduct a field action for the affected vehicle.  Ford filed its 573 report with NHTSA on November 10, 2021 (NHTSA Recall No. 21V-869), which the agency acknowledged on November 18, 2021.

On or about October 20, 2021, Nex+ implemented an advanced vision inspection system to screen out any nonconforming busbar without the manual inspection with the naked eye.  As a result, after on or about October 27, 2021, Samsung SDI battery cell modules began to contain busbars produced after the implementation of the vision inspection system.

Samsung SDI’s investigation continued in December 2021, during which time, on December 23, 2021, NHTSA Recall Management Division contacted Samsung SDI, requesting that Samsung SDI provide by January 6, 2022 information about the purchasers to whom Samsung SDI sold the battery pack identified in Ford’s 573 report in

NHTSA Recall No. 21V-869, and further advised that Samsung SDI may be required to submit a Part 573 report to NHTSA under 49 C.F.R. 573.3(f) if manufacturers other than Ford were supplied.  Samsung SDI immediately responded to NHTSA, and requested an extension of time to January 28, 2021 given the timing of the request before the holidays and need to conduct appropriate diligence.  NHTSA granted the extension on January 4, 2022.

In or about late December 2021 and through mid-January 2022, Samsung SDI’s investigation continued, and identified additional battery packs with potentially non-conforming HV busbar welding issues sold to Ford and a second manufacturer, Stellantis, and continued discussions with both Ford and Stellantis.  Following all these steps and diligence, with great respect for safety, NHTSA and the process, on Tuesday, January 25, 2022, Samsung SDI decided to file a Part 573 report with NHTSA as required by 49 C.F.R. 573.3(f).

 


1 Affected Product

Equipment

BRAND PART NO. PRODUCTION DATES
SAMSUNG SDI HIGH VOLTAGE BATTERY PACK

 


4 Associated Documents

Recall Acknowledgement

RCAK-22E005-3914.pdf 645.753KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [630.62 KB]

 


Defect Notice 573 Report

RCLRPT-22E005-5563.PDF 217.382KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [212.29 KB]

 


Recall 573 Report – 3/16/2022

RCLRPT-22E005-3386.PDF 217.506KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [212.41 KB]

 


Miscellaneous Document – Chronology

RMISC-22E005-0247.pdf 91.711KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [89.56 KB]

 


Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22E005&docType=RCL

 


 

“This site contains affiliate links for which OEMDTC may be compensated”
Bestseller No. 1
Nickel Plated, Copper Bus Bars and Stainless SS Nuts Set Hybrid Battery for Toyota Prius V for Lexus CT200h 04 05 06 07 08 09 10 11 12 13 14 15 16 17 (Improved Model)
  • Fits: for Toyota Prius GEN II 2004 2005 2006 2007 2008 2009, for Toyota Prius GEN III (2010 - 2015), for Toyota Prius V (2012-2017), for Lexus CT200h (2011 2012 2013 2014 2015 2016 2017).
  • Product Material: Hybrid Battery Bus Bars: Copper Alloy, Nickel Plated. Serrated Flange nuts: Stainless Steel 304, Metric Hex.
  • Package Include: 28 (26+2 extra) Bus Bars and 60 (56 + 4 extra) Hex Flange Nuts.
  • Features: The original nut has a grain on the bottom, if you screw it too tight, the bottom parts will be damaged, but our improved nut has a smooth bottom, which avoids this problem.
  • Features: Nickel Plating provides additional protection to copper against corrosion and tarnishing, and together with a solid stainless steel serrated flange nuts, the kit will result in a clean and a more efficient connection of Hybrid Battery Pack modules for a long-lasting repair.
Bestseller No. 2
Hybrid Battery Air Filter - Compatible with 2004-2009 Toyota Prius
  • Compatible with or fits: 2004 - 2009 Toyota Prius
  • Hybrid Battery Air Filter
  • Review Description to Ensure Proper Fit
Bestseller No. 3
CHEDA 26Pcs Hybrid Battery Bus Bars with Nuts Set Compatible with 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 Toyota Prius
  • COMPATIBILITY- Compatible with 2004-2015 Toyota Prius
  • BENEFIT- Nickel Plating provides additional protection to copper against corrosion and tarnishing while retaining its excellent conductive properties,
  • DESIGN- The serrated flange surface is designed for an excellent grip, which helps against backing out due to the vibration.
  • MATERIAL- Due to its metallurgical properties, stainless steel flange nuts is an excellent choice to use in an abrasive environment
  • EASY TO INSTALL - Manufactured according to factory specifications, 100% brand new. The installation process is simple and fast, and professional installation is strongly recommended.
Bestseller No. 4
Hybrid Battery, Nickel-Plated Copper Bus Bars & SS Nuts Set, Compatible with 2004-2015 Toyota Prius, (Gen II & Gen III), Тoуota Рrius V (2012-2017), Lexus CT200h (2011-2017)
  • SS nuts set precisely designed for use with the Hybrid Battery Pack modules of the following vehicles: Fit for Toyota Prius GEN II (2004-2009), Тoуota Рrius GEN III (2010-2015), Тoуota Рrius V (2012-2017), Lexus CT200h (2011 - 2017)
  • This kit will enable cleaner and more efficient connection of hybrid battery pack modules for lasting repairs
  • The nut meets DIN 6923 specifications and is made of solid DIN/ISO A2-70 stainless steel for wear resistance. The bottom of the nut is smooth, even if it is tightened tightly, the bottom fitting will not be damaged
  • Bus Bars are made of red copper with nickel plating, nickel plating provides extra protection and luster to copper while maintaining its excellent electrical conductivity, conductivity > 100 IACS.
  • Package includes: 27* Nickel Plated Bus Bars (includes 1 extra busbar) 58* Stainless Steel Nuts (includes 2 extra nuts)
Bestseller No. 5
Hybrid Battery Air Filter - Compatible with 2018-2020 Toyota Camry (W0159-J328676)
  • Compatible with or fits: 2018 - 2020 Toyota Camry
  • Hybrid Battery Air Filter
  • Review Description to Ensure Proper Fit
Bestseller No. 6
YAYA-Bechine 6500mAh Replacement Battery for Eufy Robovac L70 Hybrid, T2190, T2190G21,Fits Part Number INR18650M26-4S2P (14.4V)
  • 【Compatibility】: Fully compatible with Robovac L70 Hybrid, T2190, T2190G21 sweepers
  • 【Product Type】:Lithium Ion Battery Voltage:14.4V Capacity:6500mAh/74.88Wh
  • 【Safe and reliable】:Tested by professional tester, meets strict quality control standards. Dual intelligent protection chip, active safety protection charging and discharging, short circuit protection, overcharge protection
  • 【EASY INSTALLATION】: Simply remove the two screws on the bottom, remove the battery connector, and insert a new battery
  • We provide two years after-sales service, if you have any questions, please feel free to contact us, we will reply within 24 hours
Bestseller No. 7
Hybrid Battery, Polished Copper Bus Bars & SS Wide Flange Hex Nuts set (for 28 modules)
  • Internal resistance is rated at 20% less, compared to OEM
  • Package Contents: 26 Bus Bars (required for 28 modules), 56 Wide Flange Nuts
  • Compatible with Toyota Prius Gen II and Gen III (2004-2015 ), Toyota Prius V (2012-2017)
SaleBestseller No. 8
Gemho 5200mAh Replacement Battery for Eufy Robovac L70 Hybrid, L10, T2190, T2190G21, Part Number INR18650M26-4S2P Robot Vacuum Cleaners,Sweeping Robot Battery 16.8V
  • Wide compatibility-Fully compatible with Eufy T2190 Robovac L70 Hybrid robot vacuum, Eufy T2190G21 Robovac L70 Hybrid robot vacuum
  • Long Run Time-5200mAh16.8V high performance battery, capacity ensures your machine runs longer and lasts longer.
  • Easy to Install-Install the battery in 5 minutes. Just remove the five screws on the bottom, remove the battery connector and plug in the new one. So revive your robot.If worried that you will mess up, you can refer to the video on Youtube for preview.
  • Superior quality-High quality, no memory effect,battery replacement for is tested by professional tester under strict quality control standards, over temperature protection, over charging protection, over load protection, short circuit protection and safeguard protection. You can use Replacement Battery with confidence.
  • Tips-Please ensure both model and battery part number are matched with your device.If you are not sure, please send email to us with your battery details or pictures, we will give you professional suggestions.
Bestseller No. 9
LINKCOMM Battery Replacement for Eufy RoboVac Robot Vacuum 11S, 11S Max, 15C, 25C, 30C, 35C, G10 Hybrid, G20, G30, G32 Pro, G40, G40+, Model PA04 Lithium Ion 14.4V 2600mAh Battery
  • Compatible with Eufy RoboVac 11, 11C, 11S, 11S MAX, 11S PLUS, 12, 15C, 15C MAX, 15T, 25C, 25C Max, 30, 30C, 30C MAX, 35C, G10 Hybrid, G15, G20, G20 hybrid, G30, G30 Edge, G30 Hybrid, G30 Verge, G30 SES, G30 Hybrid SES, G32 Pro, G35, G35+, G40, G40 Hybrid, G40+, G40 Hybrid+, R500, R450 robot vacuum
  • Battery Part Number: PA04
  • Li-ion rechargeable battery pack
  • Voltage: 14.4V / Typical Capacity: 2600mAh / Rated Capacity: 2500mAh
  • 100% compatible with the original battery
Bestseller No. 10
DDONG 6500mAh Replacement Battery for Eufy RoboVac X8, X8 White, X8 T226X, X8 Hybrid, X8 Hybrid White Robot Vacuum Battery Fits Part Number PA61 14.4V
  • 【Compatible Model】This robot vacuum cleaner replacement battery suitable for Eufy RoboVac X8, X8 White, X8 T226X, X8 Hybrid, X8 Hybrid White. The connector is 2-plug. Please double confirm the battery model and connector to avoid buying a wrong battery.
  • 【High Capacity】This battery has capacity of 6500mAh upgraded; Voltage: 14.4V; Battery Type: Lithium-ion; Dimension: 5.20*1.49*1.49 inches; Weight: 375g
  • 【Strict Quality Inspection】All batteries are tested before shipment. Built-in overcharge, overdischarge, overvoltage, overcurrent and overtemperature multiple protection, improves the safety of the product.
  • 【Easy To Install】 Only need to take 2 minutes to remove the old battery from the vacuum cleaner and then install the repalce battery in the same way as the original battery. If worried that you will mess up, you can refer to the video on Youtube for preview.
  • 【Customer Service】Please contact us if there is any problem with our product, we promise you a satisfaction resolution in 24 hours.

Last update on 2024-04-18 / Affiliate links / Images from Amazon Product Advertising API

This product presentation was made with AAWP plugin.

 


Leave a Comment

Share to...