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December 13, 2021 NHTSA CAMPAIGN NUMBER: 21V964000
Fuel Tubes May Crack and Leak Fuel
A high pressure fuel leak in the presence of an ignition source can increase the risk of a fire.
NHTSA Campaign Number: 21V964
Manufacturer Seagrave Fire Apparatus, LLC
Components FUEL SYSTEM, DIESEL
Summary
Seagrave Fire Apparatus, LLC (Seagrave) is recalling certain 2019-2021 Marauder, Attacker, and Capitol vehicles equipped with Cummins X12 engines. The fuel tubes between the fuel rail and the injectors for cylinders four, five, and six may fatigue and crack, which can result in a high pressure fuel leak.
Remedy
On engines with 75 miles or less, dealers will install vibration isolators to the fuel tubes. Engines with more than 75 miles will receive new fuel tubes with vibration isolators. Repairs will be performed free of charge. Owner notification letters were mailed February 11, 2022. Owners may contact Cummins customer service at 1-800-286-6467. Seagrave’s number for this recall is C2532.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
On December 6, 2021 Cummins contacted Seagrave Fire Apparatus with the following information about this Recall…
19Apr2021-Cummings received a Technical Service Request for a leaking fuel tube on an X12 engine.
19Apr-23Jul2021-Cummins received additional reports of leaking fuel tubes on X12 engines and escalated the issue for further investigation.
23Jul2021-Cummins initiated a Product Problem Solving (PPS) project to investigate the case of the fuel tube leaks.
Aug-Oct2021-Cummins continued to investigate this issue, including obtaining and analyzing parts from the field, conducting testing to understand the cause of the failures and evaluating potential corrective action. As part of the investigation, Cummins identified 29 warranty claims for fuel tube fuel leaks (not all of which had cracked tubes) with a date range of March 6, 2020 through September 22, 2021 (as of September 22, 2021).
19Oct2021-Cummins investigated a September 2021 fire on a vehicle equipped with an X12 engine.
25Oct2021-Cummins identified a leak of the #5 cylinder fuel tube as the cause of the fire.
28Oct2021-Cummins completed a Product Safety Hazard Analysis.
1Nov-23Nov2021-Cummins escalated the issue through its Product Safety Defect Board process.
23Nov2021-Based upon the results of the investigation, the Cummins Product Safety Defect Board decided to conduct a safety campaign to address this condition. To date, there have been no reports of injuries due to this condition.
21E099 – Fuel Tubes May Crack and Leak Fuel – Cummins X12
9 Affected Products
Vehicles
MAKE | MODEL | YEAR |
SEAGRAVE | ATTACKER | 2019-2021 |
SEAGRAVE | CAPITAL | 2019-2021 |
SEAGRAVE | MARAUDER | 2019-2021 |
11 Associated Documents
Defect Notice 573 Report
RCLRPT-21V964-3896.PDF 214.567KB
Recall Acknowledgement
RCAK-21V964-4993.pdf 710.881KB
ISSUED Interim Owner Notification Letter(Part 577)
RIONL-21V964-5141.pdf 133.667KB
ISSUED Owner Notification Letter(Part 577)
Recall 573 Report- 04/13/2022
RCLRPT-21V964-7041.PDF 214.568KB
Recall 573 Report- 04/18/2022
RCLRPT-21V964-4887.PDF 214.573KB
Recall 573 Report- 04/19/2022
RCLRPT-21V964-3890.PDF 214.608KB
Recall 573 Report- 04/25/2022
RCLRPT-21V964-1217.PDF 214.637KB
Recall 573 Report- 05/02/2022
RCLRPT-21V964-9807.PDF 214.642KB
Miscellaneous Document- 2Q-2022 Quarterly Report
RMISC-21V964-8225.pdf 203.662KB
Recall Quarterly Report #1, 2022-1
RCLQRT-21V964-0908.PDF 211.137KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V964&docType=RCL
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SEOCONTENT-START
Cummins Inc. 500 Jackson Street Columbus, IN 47201 USA cummins.com Recall 21E-099 2Q2022 Report July 8, 2022 Engines by Purchaser (Cummins Campaign C2532) Engines Sold to Vehicle Manufacturer No. Eligible Units in U.S. No. Campaigned Units in U.S. % Engines Inspected and Repaired as of June 22, 2022 AUTOCAR 1038 124 12% AMERICAN COACH MEXICO 2 0 0% CRANE CARRIER 35 17 49% DTNA 2997 809 27% EMERGENCY ONE 184 95 52% FERRARA FIRE 35 7 20% HME 11 6 55% HOLLINGSHEAD MIXER 40 6 15% IRIZAR 2 2 100% JIANGXI 1 0 0% KME 1 0 0% KOVATCH 116 54 47% M-B CORPORATION 1 0 0% MOTOR COACH INDUSTRIES 1416 584 41% OSHKOSH DEFENSE 1687 466 28% POWER PRODUCTS 2 2 100% PIERCE 333 104 31% ROSENBAUER MOTORS 130 67 52% RPM TECH 1 0 0% SEAGRAVE FIRE APP 174 81 47% SHYFT 243 52 35% SPARTAN 125 59 47% SUTPHEN CORP 183 71 39% TEMSA ULASIM 7 2 29% TEREX ADVANCE MIXER 1072 351 33% UNASSIGNED 63 0 0% VAN HOOL 256 102 40% WATSON HOPPER, DELTA CO 11 1 9% CUMMINS 206 4 2% TOTAL 10372 3066 30% Michael Foreman Manager – Product Safety Cummins Inc. 500 Jackson Street Columbus, IN 47201 USA michael.foreman@cummins.com
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C. January 28, 2022 I• 11II11111111 1I1 111111 1•1 11111111 I• 1111 111 I I I I 11 I I, I 11 I I I I 11 I, I, …. AUTO .. ALL FOR AADC 400 X12 Engines for NHTSA Recall 21 E-099: Engine Serial Number 75085736 75085767 75085901 75085929 Cummins Inc. Box 3005 Columbus, IN 47202-3005 USA Mail Code: 40911 Phone 1 800 CUMMINS care.cummins.com Vehicle Model 4700SF 4700SF 4700SF 4700SF Vehicle Identification Number 5KKMAVF 5KKMAVF 5KKMAVF 5KKMAVF Cummins Inc. Box 3005 Columbus, IN 47202 – 3005 USA Mail Code: 40911 Phone: 1 800 CUMMINS care cummins.com *** IMPORTANT SAFETY RECALL*** NHTSA Recall No. 21E-099 Cummins Campaign #C2532 INTERIM RECALL NOTIFICATION January 28, 2022 Dear Cummins Customer: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Cummins Inc. has decided that a defect which relates to motor vehicle safety exists in certain Cummins X12 Engines that were manufactured between April 26, 2016 and November 1, 2021 and for installation in mixer, truck, coach, emergency vehicle, refuse truck, recreational vehicle and crane applications. This notice applies to the engines(s)/vehicles(s) listed on the enclosed table. WHAT IS THE PROBLEM? The fuel tubes between the fuel rail and the injectors for cylinders 4, 5 and 6 may be susceptible to cracking, resulting in a high pressure fuel leak. A high pressure fuel leak in the presence of an ignition source may increase the risk of a fire. WHAT ARE WE DOING ABOUT THE PROBLEM? Cummins is currently developing the permanent remedy for this issue. You will receive a second notification to inform you when the final remedy is available and to provide instructions to schedule the recall for your engine. WHAT SHOULD YOU DO? In the meantime, Cummins advises you to periodically check the injector fuel tubes for signs of leaking and to seek repairs if leaks are identified. If a leak occurs, the operator may smell diesel fuel or observe a mist. WHO SHOULD YOU CONTACT IF YOU HAVE FURTHER QUESTIONS OR CONCERNS? If you have questions or concerns about this recall, please contact your local Cummins Distributor or authorized warranty dealer. You may also contact Cummins Care at 1-800- CUMMINS (1-800- 286-6467), or visit our website at care.cummins.com. C. Cummins Inc. Box 3005 Columbus, IN 47202 – 3005 USA Mail Code: 40911 Phone: 1 800 CUMMINS care cummins.com If you have a complaint relative to this recall, you may report it to the following: Administrator National Highway Traffic Safety Administration 1200 New Jersey Avenue, SE Washington, DC 20590 You may also call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. If you have not registered your Cummins product, please complete the enclosed registration card or register your product at https://prodreg.cummins.com/prodreg/#/webform/contactInfo. If you are no longer the owner of the engines(s) listed on the enclosed table, please forward this notice to the new owner or provide the new owner’s contact information to Cummins so that we can notify them of this recall. Federal law requires vehicle lessors receiving this recall notice to forward a copy of this notice to the lessee within ten (10) days. Also, it is a violation of Federal law for a dealer to deliver a new vehicle or equipment covered by this recall notice under a sale or lease until the defect has been remedied. Cummins is taking this action in the interest of your safety and satisfaction with our products. We apologize for any inconvenience and thank you for your attention to this matter. Sincerely, Campaign Administrator Cummins Inc. C.
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Cummins Inc. Box 3005 Columbus, IN 47202 – 3005 USA Mail Code: 40911 Phone: 1 800 CUMMINS care.cummins.com *** IMPORTANT SAFETY RECALL*** NHTSA Recall No. 21E-099 Cummins Campaign #C2532 Month Day, Year Dear Cummins Customer: This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Cummins Inc. has decided that a defect which relates to motor vehicle safety exists in certain Cummins X12 Engines that were manufactured between April 26, 2016 and November 1, 2021 and for installation in mixer, truck, coach, emergency vehicle, refuse truck, recreational vehicle and crane applications. This notice applies to the engines(s)/vehicles(s) listed on the enclosed table. You previously received a letter informing you of this recall and advising you that Cummins was developing a remedy. A remedy is now available for your engine/vehicle. WHAT IS THE PROBLEM? The fuel tubes between the fuel rail and the injectors for cylinders 4, 5 and 6 may be susceptible to cracking, resulting in a high pressure fuel leak. A high pressure fuel leak in the presence of an ignition source may increase the risk of a fire. WHAT ARE WE DOING ABOUT THE PROBLEM? Cummins has released field Safety Campaign #C2532, X12 CM2350 X119B and X12 CM2450 X137B Fuel Injector Supply Line Safety Campaign to correct this condition by replacing the fuel tubes with new fuel tubes and installing vibration isolators for cylinders 4,5 and 6. This campaign is currently available at Cummins Distributors and authorized Warranty dealers. The repair will be completed free of charge and most applications will require approximately 2 hours to complete. WHAT SHOULD YOU DO? Contact the nearest Cummins Distributor or authorized Warranty Dealer to arrange to have this campaign performed on your engine. The distributor or dealer will work with you to schedule the best date to complete the repair. In the meantime, Cummins advises you to periodically check the injector fuel tubes for signs of leaking and to seek repairs if leaks are identified. If a leak occurs, the operator may smell diesel fuel or observe a mist. Cummins Inc. Box 3005 Columbus, IN 47202 – 3005 USA Mail Code: 40911 Phone: 1 800 CUMMINS care.cummins.com WHO SHOULD YOU CONTACT IF YOU HAVE FURTHER QUESTIONS OR CONCERNS? If you have questions or concerns about this recall, please contact your local Cummins Distributor or authorized warranty dealer. You may also contact Cummins Care at 1-800- CUMMINS (1-800-286-6467), or visit our website at care.cummins.com. If you have a complaint relative to this recall, you may report it to the following: Administrator National Highway Traffic Safety Administration 1200 New Jersey Avenue, SE Washington, DC 20590 You may also call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov. If you have not registered your Cummins product, please complete the enclosed registration card or register your product at https://prodreg.cummins.com/prodreg/#/webform/contactInfo. If you are no longer the owner of the generators(s) listed on the enclosed table, please forward this notice to the new owner or provide the new owner’s contact information to Cummins so that we can notify them of this recall. Federal law requires vehicle lessors receiving this recall notice to forward a copy of this notice to the lessee within ten (10) days. Also, it is a violation of Federal law for a dealer to deliver a new vehicle or equipment covered by this recall notice under a sale or lease until the defect has been remedied. Cummins is taking this action in the interest of your safety and satisfaction with our products. We apologize for any inconvenience and thank you for your attention to this matter. Sincerely, Campaign Administrator Cummins Inc. Cummins Inc. Box 3005 Columbus, IN 47202 – 3005 USA Mail Code: 40911 Phone: 1 800 CUMMINS care.cummins.com U.S. Customer XXXX Street Address City, ST 12345-6789 X12 Engines for NHTSA Recall 21E-099: Engine Serial Number Vehicle Model Vehicle Identification Number (VIN)
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-964 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Seagrave Fire Apparatus, LLC Submission Date : MAY 02, 2022 NHTSA Recall No. : 21V-964 Manufacturer Recall No. : C2532 Manufacturer Information : Manufacturer Name : Seagrave Fire Apparatus, LLC Address : 105 East 12th Street Clintonville WI 54929 Company phone : 715-823-2141 Population : Number of potentially involved : 174 Estimated percentage with defect : 25 % Vehicle Information : Vehicle 1 : 2019-2021 Seagrave Marauder / Attacker / Capitol Vehicle Type : Body Style : Power Train : NR Descriptive Information : These engines are equipped with High Pressure Common Rail fuel systems and sold for installation in mixer, truck, coach, emergency vehicle, refuse truck, recreational vehicle and crane applications. The recall consists of the entire population of engines equipped with a certain Injector Fuel Supply Tube (fuel tube) prior to the implementation of corrective action. Production Dates : AUG 27, 2021 – NOV 01, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The fuel tubes between the fuel rail and the injector for cylinders 4,5 and 6 may be susceptible to cracking, resulting in a high pressure fuel leak. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A high pressure fuel leak in the presence of an ignition source may increase the risk of a fire. Description of the Cause : NR Identification of Any Warning that can Occur : NR Involved Components : Part 573 Safety Recall Report 21V-964 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 5536516 Component Name 2 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 5486389 Component Name 3 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 3695190 Supplier Identification : Component Manufacturer Name : Usui International Corporation Address : 44780 Helm Street Plymouth Michigan 48170 Country : United States Chronology : On December 6, 2021 Cummins contacted Seagrave Fire Apparatus with the following information about this Recall… 19Apr2021-Cummings received a Technical Service Request for a leaking fuel tube on an X12 engine. 19Apr-23Jul2021-Cummins received additional reports of leaking fuel tubes on X12 engines and escalated the issue for further investigation. 23Jul2021-Cummins initiated a Product Problem Solving (PPS) project to investigate the case of the fuel tube leaks. Aug-Oct2021-Cummins continued to investigate this issue, including obtaining and analyzing parts from the field, conducting testing to understand the cause of the failures and evaluating potential corrective action. As part of the investigation, Cummins identified 29 warranty claims for fuel tube fuel leaks (not all of which had cracked tubes) with a date range of March 6, 2020 through September 22, 2021 (as of September 22, 2021). 19Oct2021-Cummins investigated a September 2021 fire on a vehicle equipped with an X12 engine. 25Oct2021-Cummins identified a leak of the #5 cylinder fuel tube as the cause of the fire. 28Oct2021-Cummins completed a Product Safety Hazard Analysis. 1Nov-23Nov2021-Cummins escalated the issue through its Product Safety Defect Board process. 23Nov2021-Based upon the results of the investigation, the Cummins Product Safety Defect Board decided to conduct a safety campaign to address this Part 573 Safety Recall Report 21V-964 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 condition. To date, there have been no reports of injuries due to this condition. Description of Remedy : Description of Remedy Program : Per Cummins: For engines having 75 miles or less, the remedy will consist of adding vibration isolators to the fuel tubes; fuel tubes do not need to be replaced. For all other engines, the subject fuel tubes for cylinders 4,5 and 6 (the rear half of the engine) will be replaced with new fuel tubes (having the same part number as the recalled components) and vibration isolators will be added to the fuel tubes to engines. A recall-specific reimbursement plan will be provided on the Recall Portal for those units not covered by the manufacturer’s limited warranty. How Remedy Component Differs from Recalled Component : Per Cummins: The replacement fuel tubes will also have vibration isolators. The fuel tube and vibration isolator combination will have a new part number. Identify How/When Recall Condition was Corrected in Production : Per Cummins: The injector alignment to the cylinder head was improved by implementing an improved alignment fixture during engine assembly and vibration isolators were added to the fuel tubes during engine assembly on November 2, 2021. Recall Schedule : Description of Recall Schedule : Per Cummins: Cummins expects to notify affected OEMs no later than December 10, 2021. Cummins will conduct the recall and notify owners. The timing of owner notification will be determined in consultation with the affected OEMs and subject to availability of addresses from the affected OEMs. The recall schedule is being developed. Seagrave did not send any dealer notifications for this as Cummins did all notifications and sent Seagrave the customer notification which was submitted to this 573 report. Planned Dealer Notification Date : FEB 11, 2022 – FEB 11, 2022 Planned Owner Notification Date : FEB 11, 2022 – FEB 11, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-964 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Seagrave Fire Apparatus, LLC Submission Date : APR 13, 2022 NHTSA Recall No. : 21V-964 Manufacturer Recall No. : C2532 Manufacturer Information : Manufacturer Name : Seagrave Fire Apparatus, LLC Address : 105 East 12th Street Clintonville WI 54929 Company phone : 715-823-2141 Population : Number of potentially involved : 174 Estimated percentage with defect : 25 % Vehicle Information : Vehicle 1 : 2019-2021 Seagrave Marauder / Attacker / Capitol Vehicle Type : Body Style : Power Train : NR Descriptive Information : These engines are equipped with High Pressure Common Rail fuel systems and sold for installation in mixer, truck, coach, emergency vehicle, refuse truck, recreational vehicle and crane applications. The recall consists of the entire population of engines equipped with a certain Injector Fuel Supply Tube (fuel tube) prior to the implementation of corrective action. Production Dates : AUG 27, 2021 – NOV 01, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The fuel tubes between the fuel rail and the injector for cylinders 4,5 and 6 may be susceptible to cracking, resulting in a high pressure fuel leak. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A high pressure fuel leak in the presence of an ignition source may increase the risk of a fire. Description of the Cause : NR Identification of Any Warning that can Occur : NR Involved Components : Part 573 Safety Recall Report 21V-964 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 5536516 Component Name 2 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 5486389 Component Name 3 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 3695190 Supplier Identification : Component Manufacturer Name : Usui International Corporation Address : 44780 Helm Street Plymouth Michigan 48170 Country : United States Chronology : On December 6, 2021 Cummins contacted Seagrave Fire Apparatus with the following information about this Recall… 19Apr2021-Cummings received a Technical Service Request for a leaking fuel tube on an X12 engine. 19Apr-23Jul2021-Cummins received additional reports of leaking fuel tubes on X12 engines and escalated the issue for further investigation. 23Jul2021-Cummins initiated a Product Problem Solving (PPS) project to investigate the case of the fuel tube leaks. Aug-Oct2021-Cummins continued to investigate this issue, including obtaining and analyzing parts from the field, conducting testing to understand the cause of the failures and evaluating potential corrective action. As part of the investigation, Cummins identified 29 warranty claims for fuel tube fuel leaks (not all of which had cracked tubes) with a date range of March 6, 2020 through September 22, 2021 (as of September 22, 2021). 19Oct2021-Cummins investigated a September 2021 fire on a vehicle equipped with an X12 engine. 25Oct2021-Cummins identified a leak of the #5 cylinder fuel tube as the cause of the fire. 28Oct2021-Cummins completed a Product Safety Hazard Analysis. 1Nov-23Nov2021-Cummins escalated the issue through its Product Safety Defect Board process. 23Nov2021-Based upon the results of the investigation, the Cummins Product Safety Defect Board decided to conduct a safety campaign to address this Part 573 Safety Recall Report 21V-964 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 condition. To date, there have been no reports of injuries due to this condition. Description of Remedy : Description of Remedy Program : Per Cummins: For engines having 75 miles or less, the remedy will consist of adding vibration isolators to the fuel tubes; fuel tubes do not need to be replaced. For all other engines, the subject fuel tubes for cylinders 4,5 and 6 (the rear half of the engine) will be replaced with new fuel tubes (having the same part number as the recalled components) and vibration isolators will be added to the fuel tubes to engines. A recall-specific reimbursement plan will be provided on the Recall Portal for those units not covered by the manufacturer’s limited warranty. How Remedy Component Differs from Recalled Component : Per Cummins: The replacement fuel tubes will also have vibration isolators. The fuel tube and vibration isolator combination will have a new part number. Identify How/When Recall Condition was Corrected in Production : Per Cummins: The injector alignment to the cylinder head was improved by implementing an improved alignment fixture during engine assembly and vibration isolators were added to the fuel tubes during engine assembly on November 2, 2021. Recall Schedule : Description of Recall Schedule : Per Cummins: Cummins expects to notify affected OEMs no later than December 10, 2021. Cummins will conduct the recall and notify owners. The timing of owner notifiaction will be determined in consultation with the affected OEMs and subject to availability of addresses from the affected OEMs. The recall schedule is being developed. Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : NR – NR * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-964 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Seagrave Fire Apparatus, LLC Submission Date : APR 18, 2022 NHTSA Recall No. : 21V-964 Manufacturer Recall No. : C2532 Manufacturer Information : Manufacturer Name : Seagrave Fire Apparatus, LLC Address : 105 East 12th Street Clintonville WI 54929 Company phone : 715-823-2141 Population : Number of potentially involved : 174 Estimated percentage with defect : 16 % Vehicle Information : Vehicle 1 : 2019-2021 Seagrave Marauder / Attacker / Capitol Vehicle Type : Body Style : Power Train : NR Descriptive Information : These engines are equipped with High Pressure Common Rail fuel systems and sold for installation in mixer, truck, coach, emergency vehicle, refuse truck, recreational vehicle and crane applications. The recall consists of the entire population of engines equipped with a certain Injector Fuel Supply Tube (fuel tube) prior to the implementation of corrective action. Production Dates : AUG 27, 2021 – NOV 01, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The fuel tubes between the fuel rail and the injector for cylinders 4,5 and 6 may be susceptible to cracking, resulting in a high pressure fuel leak. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A high pressure fuel leak in the presence of an ignition source may increase the risk of a fire. Description of the Cause : NR Identification of Any Warning that can Occur : NR Involved Components : Part 573 Safety Recall Report 21V-964 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 5536516 Component Name 2 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 5486389 Component Name 3 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 3695190 Supplier Identification : Component Manufacturer Name : Usui International Corporation Address : 44780 Helm Street Plymouth Michigan 48170 Country : United States Chronology : On December 6, 2021 Cummins contacted Seagrave Fire Apparatus with the following information about this Recall… 19Apr2021-Cummings received a Technical Service Request for a leaking fuel tube on an X12 engine. 19Apr-23Jul2021-Cummins received additional reports of leaking fuel tubes on X12 engines and escalated the issue for further investigation. 23Jul2021-Cummins initiated a Product Problem Solving (PPS) project to investigate the case of the fuel tube leaks. Aug-Oct2021-Cummins continued to investigate this issue, including obtaining and analyzing parts from the field, conducting testing to understand the cause of the failures and evaluating potential corrective action. As part of the investigation, Cummins identified 29 warranty claims for fuel tube fuel leaks (not all of which had cracked tubes) with a date range of March 6, 2020 through September 22, 2021 (as of September 22, 2021). 19Oct2021-Cummins investigated a September 2021 fire on a vehicle equipped with an X12 engine. 25Oct2021-Cummins identified a leak of the #5 cylinder fuel tube as the cause of the fire. 28Oct2021-Cummins completed a Product Safety Hazard Analysis. 1Nov-23Nov2021-Cummins escalated the issue through its Product Safety Defect Board process. 23Nov2021-Based upon the results of the investigation, the Cummins Product Safety Defect Board decided to conduct a safety campaign to address this Part 573 Safety Recall Report 21V-964 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 condition. To date, there have been no reports of injuries due to this condition. Description of Remedy : Description of Remedy Program : Per Cummins: For engines having 75 miles or less, the remedy will consist of adding vibration isolators to the fuel tubes; fuel tubes do not need to be replaced. For all other engines, the subject fuel tubes for cylinders 4,5 and 6 (the rear half of the engine) will be replaced with new fuel tubes (having the same part number as the recalled components) and vibration isolators will be added to the fuel tubes to engines. A recall-specific reimbursement plan will be provided on the Recall Portal for those units not covered by the manufacturer’s limited warranty. How Remedy Component Differs from Recalled Component : Per Cummins: The replacement fuel tubes will also have vibration isolators. The fuel tube and vibration isolator combination will have a new part number. Identify How/When Recall Condition was Corrected in Production : Per Cummins: The injector alignment to the cylinder head was improved by implementing an improved alignment fixture during engine assembly and vibration isolators were added to the fuel tubes during engine assembly on November 2, 2021. Recall Schedule : Description of Recall Schedule : Per Cummins: Cummins expects to notify affected OEMs no later than December 10, 2021. Cummins will conduct the recall and notify owners. The timing of owner notifiaction will be determined in consultation with the affected OEMs and subject to availability of addresses from the affected OEMs. The recall schedule is being developed. Planned Dealer Notification Date : FEB 11, 2022 – APR 11, 2022 Planned Owner Notification Date : FEB 11, 2022 – APR 11, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-964 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Seagrave Fire Apparatus, LLC Submission Date : DEC 13, 2021 NHTSA Recall No. : 21V-964 Manufacturer Recall No. : C2532 Manufacturer Information : Manufacturer Name : Seagrave Fire Apparatus, LLC Address : 105 East 12th Street Clintonville WI 54929 Company phone : 715-823-2141 Population : Number of potentially involved : NR Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2019-2021 Seagrave Marauder / Attacker / Capitol Vehicle Type : Body Style : Power Train : NR Descriptive Information : These engines are equipped with High Pressure Common Rail fuel systems and sold for installation in mixer, truck, coach, emergency vehicle, refuse truck, recreational vehicle and crane applications. The recall consists of the entire population of engines equipped with a certain Injector Fuel Supply Tube (fuel tube) prior to the implementation of corrective action. Production Dates : AUG 27, 2021 – NOV 01, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The fuel tubes between the fuel rail and the injector for cylinders 4,5 and 6 may be susceptible to cracking, resulting in a high pressure fuel leak. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A high pressure fuel leak in the presence of an ignition source may increase the risk of a fire. Description of the Cause : NR Identification of Any Warning that can Occur : NR Involved Components : Part 573 Safety Recall Report 21V-964 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 5536516 Component Name 2 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 5486389 Component Name 3 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 3695190 Supplier Identification : Component Manufacturer Name : Usui International Corporation Address : 44780 Helm Street Plymouth Michigan 48170 Country : United States Chronology : On December 6, 2021 Cummins contacted Seagrave Fire Apparatus with the following information about this Recall… 19Apr2021-Cummings received a Technical Service Request for a leaking fuel tube on an X12 engine. 19Apr-23Jul2021-Cummins received additional reports of leaking fuel tubes on X12 engines and escalated the issue for further investigation. 23Jul2021-Cummins initiated a Product Problem Solving (PPS) project to investigate the case of the fuel tube leaks. Aug-Oct2021-Cummins continued to investigate this issue, including obtaining and analyzing parts from the field, conducting testing to understand the cause of the failures and evaluating potential corrective action. As part of the investigation, Cummins identified 29 warranty claims for fuel tube fuel leaks (not all of which had cracked tubes) with a date range of March 6, 2020 through September 22, 2021 (as of September 22, 2021). 19Oct2021-Cummins investigated a September 2021 fire on a vehicle equipped with an X12 engine. 25Oct2021-Cummins identified a leak of the #5 cylinder fuel tube as the cause of the fire. 28Oct2021-Cummins completed a Product Safety Hazard Analysis. 1Nov-23Nov2021-Cummins escalated the issue through its Product Safety Defect Board process. 23Nov2021-Based upon the results of the investigation, the Cummins Product Safety Defect Board decided to conduct a safety campaign to address this Part 573 Safety Recall Report 21V-964 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 condition. To date, there have been no reports of injuries due to this condition. Description of Remedy : Description of Remedy Program : Per Cummins: For engines having 75 miles or less, the remedy will consist of adding vibration isolators to the fuel tubes; fuel tubes do not need to be replaced. For all other engines, the subject fuel tubes for cylinders 4,5 and 6 (the rear half of the engine) will be replaced with new fuel tubes (having the same part number as the recalled components) and vibration isolators will be added to the fuel tubes to engines. A recall-specific reimbursement plan will be provided on the Recall Portal for those units not covered by the manufacturer’s limited warranty. How Remedy Component Differs from Recalled Component : Per Cummins: The replacement fuel tubes will also have vibration isolators. The fuel tube and vibration isolator combination will have a new part number. Identify How/When Recall Condition was Corrected in Production : Per Cummins: The injector alignment to the cylinder head was improved by implementing an improved alignment fixture during engine assembly and vibration isolators were added to the fuel tubes during engine assembly on November 2, 2021. Recall Schedule : Description of Recall Schedule : Per Cummins: Cummins expects to notify affected OEMs no later than December 10, 2021. Cummins will conduct the recall and notify owners. The timing of owner notifiaction will be determined in consultation with the affected OEMs and subject to availability of addresses from the affected OEMs. The recall schedule is being developed. Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : NR – NR * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-964 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Seagrave Fire Apparatus, LLC Submission Date : APR 19, 2022 NHTSA Recall No. : 21V-964 Manufacturer Recall No. : C2532 Manufacturer Information : Manufacturer Name : Seagrave Fire Apparatus, LLC Address : 105 East 12th Street Clintonville WI 54929 Company phone : 715-823-2141 Population : Number of potentially involved : 174 Estimated percentage with defect : 16 % Vehicle Information : Vehicle 1 : 2019-2021 Seagrave Marauder / Attacker / Capitol Vehicle Type : Body Style : Power Train : NR Descriptive Information : These engines are equipped with High Pressure Common Rail fuel systems and sold for installation in mixer, truck, coach, emergency vehicle, refuse truck, recreational vehicle and crane applications. The recall consists of the entire population of engines equipped with a certain Injector Fuel Supply Tube (fuel tube) prior to the implementation of corrective action. Production Dates : AUG 27, 2021 – NOV 01, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The fuel tubes between the fuel rail and the injector for cylinders 4,5 and 6 may be susceptible to cracking, resulting in a high pressure fuel leak. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A high pressure fuel leak in the presence of an ignition source may increase the risk of a fire. Description of the Cause : NR Identification of Any Warning that can Occur : NR Involved Components : Part 573 Safety Recall Report 21V-964 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 5536516 Component Name 2 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 5486389 Component Name 3 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 3695190 Supplier Identification : Component Manufacturer Name : Usui International Corporation Address : 44780 Helm Street Plymouth Michigan 48170 Country : United States Chronology : On December 6, 2021 Cummins contacted Seagrave Fire Apparatus with the following information about this Recall… 19Apr2021-Cummings received a Technical Service Request for a leaking fuel tube on an X12 engine. 19Apr-23Jul2021-Cummins received additional reports of leaking fuel tubes on X12 engines and escalated the issue for further investigation. 23Jul2021-Cummins initiated a Product Problem Solving (PPS) project to investigate the case of the fuel tube leaks. Aug-Oct2021-Cummins continued to investigate this issue, including obtaining and analyzing parts from the field, conducting testing to understand the cause of the failures and evaluating potential corrective action. As part of the investigation, Cummins identified 29 warranty claims for fuel tube fuel leaks (not all of which had cracked tubes) with a date range of March 6, 2020 through September 22, 2021 (as of September 22, 2021). 19Oct2021-Cummins investigated a September 2021 fire on a vehicle equipped with an X12 engine. 25Oct2021-Cummins identified a leak of the #5 cylinder fuel tube as the cause of the fire. 28Oct2021-Cummins completed a Product Safety Hazard Analysis. 1Nov-23Nov2021-Cummins escalated the issue through its Product Safety Defect Board process. 23Nov2021-Based upon the results of the investigation, the Cummins Product Safety Defect Board decided to conduct a safety campaign to address this Part 573 Safety Recall Report 21V-964 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 condition. To date, there have been no reports of injuries due to this condition. Description of Remedy : Description of Remedy Program : Per Cummins: For engines having 75 miles or less, the remedy will consist of adding vibration isolators to the fuel tubes; fuel tubes do not need to be replaced. For all other engines, the subject fuel tubes for cylinders 4,5 and 6 (the rear half of the engine) will be replaced with new fuel tubes (having the same part number as the recalled components) and vibration isolators will be added to the fuel tubes to engines. A recall-specific reimbursement plan will be provided on the Recall Portal for those units not covered by the manufacturer’s limited warranty. How Remedy Component Differs from Recalled Component : Per Cummins: The replacement fuel tubes will also have vibration isolators. The fuel tube and vibration isolator combination will have a new part number. Identify How/When Recall Condition was Corrected in Production : Per Cummins: The injector alignment to the cylinder head was improved by implementing an improved alignment fixture during engine assembly and vibration isolators were added to the fuel tubes during engine assembly on November 2, 2021. Recall Schedule : Description of Recall Schedule : Per Cummins: Cummins expects to notify affected OEMs no later than December 10, 2021. Cummins will conduct the recall and notify owners. The timing of owner notifiaction will be determined in consultation with the affected OEMs and subject to availability of addresses from the affected OEMs. The recall schedule is being developed. There are no Dealers involved in this Recall. Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : FEB 11, 2022 – APR 11, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 21V-964 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Seagrave Fire Apparatus, LLC Submission Date : APR 25, 2022 NHTSA Recall No. : 21V-964 Manufacturer Recall No. : C2532 Manufacturer Information : Manufacturer Name : Seagrave Fire Apparatus, LLC Address : 105 East 12th Street Clintonville WI 54929 Company phone : 715-823-2141 Population : Number of potentially involved : 174 Estimated percentage with defect : 25 % Vehicle Information : Vehicle 1 : 2019-2021 Seagrave Marauder / Attacker / Capitol Vehicle Type : Body Style : Power Train : NR Descriptive Information : These engines are equipped with High Pressure Common Rail fuel systems and sold for installation in mixer, truck, coach, emergency vehicle, refuse truck, recreational vehicle and crane applications. The recall consists of the entire population of engines equipped with a certain Injector Fuel Supply Tube (fuel tube) prior to the implementation of corrective action. Production Dates : AUG 27, 2021 – NOV 01, 2021 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : The fuel tubes between the fuel rail and the injector for cylinders 4,5 and 6 may be susceptible to cracking, resulting in a high pressure fuel leak. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : A high pressure fuel leak in the presence of an ignition source may increase the risk of a fire. Description of the Cause : NR Identification of Any Warning that can Occur : NR Involved Components : Part 573 Safety Recall Report 21V-964 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name 1 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 5536516 Component Name 2 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 5486389 Component Name 3 : Injector Fuel Supply Tube Component Description : Fuel tube between fuel rail and fuel injector Component Part Number : 3695190 Supplier Identification : Component Manufacturer Name : Usui International Corporation Address : 44780 Helm Street Plymouth Michigan 48170 Country : United States Chronology : On December 6, 2021 Cummins contacted Seagrave Fire Apparatus with the following information about this Recall… 19Apr2021-Cummings received a Technical Service Request for a leaking fuel tube on an X12 engine. 19Apr-23Jul2021-Cummins received additional reports of leaking fuel tubes on X12 engines and escalated the issue for further investigation. 23Jul2021-Cummins initiated a Product Problem Solving (PPS) project to investigate the case of the fuel tube leaks. Aug-Oct2021-Cummins continued to investigate this issue, including obtaining and analyzing parts from the field, conducting testing to understand the cause of the failures and evaluating potential corrective action. As part of the investigation, Cummins identified 29 warranty claims for fuel tube fuel leaks (not all of which had cracked tubes) with a date range of March 6, 2020 through September 22, 2021 (as of September 22, 2021). 19Oct2021-Cummins investigated a September 2021 fire on a vehicle equipped with an X12 engine. 25Oct2021-Cummins identified a leak of the #5 cylinder fuel tube as the cause of the fire. 28Oct2021-Cummins completed a Product Safety Hazard Analysis. 1Nov-23Nov2021-Cummins escalated the issue through its Product Safety Defect Board process. 23Nov2021-Based upon the results of the investigation, the Cummins Product Safety Defect Board decided to conduct a safety campaign to address this Part 573 Safety Recall Report 21V-964 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 condition. To date, there have been no reports of injuries due to this condition. Description of Remedy : Description of Remedy Program : Per Cummins: For engines having 75 miles or less, the remedy will consist of adding vibration isolators to the fuel tubes; fuel tubes do not need to be replaced. For all other engines, the subject fuel tubes for cylinders 4,5 and 6 (the rear half of the engine) will be replaced with new fuel tubes (having the same part number as the recalled components) and vibration isolators will be added to the fuel tubes to engines. A recall-specific reimbursement plan will be provided on the Recall Portal for those units not covered by the manufacturer’s limited warranty. How Remedy Component Differs from Recalled Component : Per Cummins: The replacement fuel tubes will also have vibration isolators. The fuel tube and vibration isolator combination will have a new part number. Identify How/When Recall Condition was Corrected in Production : Per Cummins: The injector alignment to the cylinder head was improved by implementing an improved alignment fixture during engine assembly and vibration isolators were added to the fuel tubes during engine assembly on November 2, 2021. Recall Schedule : Description of Recall Schedule : Per Cummins: Cummins expects to notify affected OEMs no later than December 10, 2021. Cummins will conduct the recall and notify owners. The timing of owner notification will be determined in consultation with the affected OEMs and subject to availability of addresses from the affected OEMs. The recall schedule is being developed. Seagrave did not send any dealer notifications for this as Cummins did all notifications and sent Seagrave the customer notification which was submitted to this 573 report. Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : NR – NR * NR – Not Reported
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SEOCONTENT-END