Missing Wall Panel Protecting Furnace Components – 2021-2022 Forest River XLR Toy Hauler Recreational Vehicles

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October 22, 2021 NHTSA CAMPAIGN NUMBER: 21V830000

Missing Wall Panel Protecting Furnace Components

Cargo could contact the furnace wiring and other components, resulting in an electrical short and increasing the risk of a fire.

 

NHTSA Campaign Number: 21V830

Manufacturer Forest River, Inc.

Components STRUCTURE

Potential Number of Units Affected 125

 

Summary

Forest River, Inc. (Forest River) is recalling certain 2021-2022 XLR Toy Hauler recreational vehicles. The protective panel that separates the furnace and furnace components from the mid-deck cargo area is missing.

 

Remedy

Dealers will install a felt-covered wall panel, free of charge. Owner notification letters were mailed November 1, 2021. Owners may contact Forest River Customer Service at 1-574-642-0432. Forest River’s number for this recall is 79-1432.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


2022 Forest River XLR Toy Hauler
2022 Forest River XLR Toy Hauler

 


RECALL 21V830. 2021-645 REMEDY INSTRUCTIONS

Make(s): XLR TOY HAULERS
Model(s): XLF301LRLE-79 & XLF335LRLE-79
Model Year(s): 2021 – 2022
Repair Code: RC-024-03-00-004112
Allotted Time: .50 HRS.
Inspection Code: RC-024-03-00-004111
Allotted Time: .10 HRS.
Concern:
MANUFACTURING FORGOT TO INSTALL A DIVIDER PANEL TO PROTECT THE FURNACE FROM THE CARGO STORAGE COMPARTMENT.
Photo(s) Required: YES
Prior Authorization Required: YES
Part(s) Kit Number: 791432
Part(s) Return: N/A

 

Disconnect the vehicles’ battery Positive and Negative, disconnect any House battery(s) Positive and Negative, if equipped with a generator ensure it is off and lastly, ensure the vehicle is disconnected from shore power.  Block any tires/wheels to prevent the vehicle from rolling. Failure to do so may result in electrocution, fire or other personal injury, property damage and/or death.

 

INSPECTION:

STEP 1: OPEN THE DRIVERS SIDE PASS-THROUGH STORAGE COMPARTMENT DOOR;

 

STEP 2: LOCATE THE FURNACE ON THE RIGHT HAND SIDE OF THE COMPARTMENT;

 

STEP 3: IF THE FURNACE HAS A PANEL SEPARATING THE FURNACE FROM THE CARGO AREA, CLAIM THE   INSPECTION CODE ONLY, CLEARING THE VEHICLE FROM THE RECALL.

 

REMEDY: 

STEP 1: IF THE PANEL IS MISSING:

  • MEASURE FROM THE MAIN FLOOR DIRECTLY UP TO THE BOTTOM OF THE BATH DECK FLOOR;
  • MEASURE FROM THE INSIDE OF THE SIDEWALL INBOARD UNTIL THE MEASUREMENT IS SAFELY BEHIND THE FURNACE AND ANY WIRING, LPG LINES, WATER LINES, AND DUCTING;
  • MEASURE FROM THE REAR OF THE BATH DECK (FROM THE FURNACE TO THE WALL REARWARD WALL OF THE BATH DECK;
  • RECORD THESE DIMENSIONS, TWO PANELS WILL NEED TO BE CUT
    • THE FIRST PANEL IS GOING TO BE INSTALLED PERPENDICULAR FROM THE INSIDE OF THE SIDEWALL, JUST REARWARD OF THE BAGGAGE DOOR AND FORWARD OF THE FURNACE
    • THE SECOND PANEL IS GOING TO BE INSTALLED PARALLEL WITH THE VEHICLE. THIS PANEL IS TO BE LOCATED BEHIND THE FURNACE. THIS PANEL WILL MEET THE REAR OF THE BATH DECK WALL AND MAKE CONTACT WITH THE FIRST PANEL.
    • THESE PANELS WILL ISOLATE THE FURNACE FROM THE CARGO AREA.

 

STEP 2: THE FIRST PANEL THAT WILL BE PERPENDICULAR WILL NEED A CLEAT ASSEMBLED TO IT ACROSS   THE LENGTH OF THE “BOTTOM” AND THE LENGTH OF THE “TOP” AND ANOTHER CLEAT VERTICALLY   TO SECURE IT TO THE SIDEWALL;

 

STEP 3: THE SECOND PANEL THAT WILL BE PARALLEL WILL NEED A CLEAT ASSEMBLED TO IT ACROSS THE

LENGTH OF THE “BOTTOM” AND THE LENGTH OF THE “TOP” AND ANOTHER CLEAT VERTICALLY TO   SECURE IT TO THE BATH DECK WALL;

 

STEP 4: USING 1 ½” SCREWS, ATTACH THE PANELS INTO THE CARGO AREA, ISOLATING THE FURNACE FROM   THE AREA AND PROTECTING IT;

 

STEP 5: CLAIM THE REPAIR CODE.

 


IMPORTANT SAFETY RECALL

NHTSA RECALL: 21V830
CANADA RECALL: 2021-645
FR ID: 79-1432

 

November 2021

 

This Notice applies to your vehicle VIN listed above.

 

Dear Forest River Customer:

 

This notice is sent to you in accordance with the requirements of the Motor Vehicle Safety Act. This notice is also sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Forest River – Office of Corporate Compliance (“OCC”) has decided that a defect, which relates to the motor vehicle safety, exists in certain 20212022 XLR Toy Hauler Recreational Vehicles. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.

 

WHAT IS THE DEFECT/NONCOMPLIANCE?

There is a missing wall panel that protects the furnace, furnace wiring, furnace LPG hookup and ducting from cargo inside the mid-deck section of the vehicle.

 

EVALUATION OF THE RISK TO THE VEHICLE AND OPERATOR(S) RELATED TO THE RECALL.

An owner may use the mid-deck pass-through cargo area to stow gear. Gear may unintentionally impact the furnace, wiring, LPG line. This condition may cause a wiring short, resulting in a fire.

 

WHAT IS FOREST RIVER AND OUR DEALERSHIPS GOING TO DO?

Forest River is notifying dealerships of the recall. You may have the recall corrected at any Forest River dealership. The missing wall panel will be installed. However, it is preferable if you have your selling dealership perform the remedy. Forest River completely covers your cost for the remedy; you will not receive any bill of sale for anything covered under the above recall number.

 

WHAT SHOULD YOU DO?

Please contact your dealer immediately and request a service appointment to schedule the free remedy.  The vehicle Owner is responsible for arranging to have the work completed.  Please state you have been notified by Forest River of having a recall in process for your vehicle and provide the recall number for the dealership.  It is also helpful to the dealership to have a copy of this letter when you take your vehicle in for the recall remedy.

 

You may also visit www.forestriverinc.com for dealer locations.

 

HOW LONG WILL THE REMEDY PROCESS TAKE?

The estimated time of repair is .5 hours.  However, the dealership may need to keep your vehicle or schedule an appointment with you for a later date to fit into their regular service schedule.

 

WHAT IF YOU HAVE PREVIOUSLY PAID FOR REPAIRS TO YOUR VEHICLE FOR THIS PARTICULAR CONDITION?

If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized.

Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall.

 

Please send the service invoice to the following address:

XLR
Forest River, Inc.
Attn: WARRANTY MANAGER
2421 Century Dr.
Goshen, IN 46528

 


Chronology :

On October 18, 2021, the manufacturing plant notified Forest Rivers Office of Corporate Compliance that they missed installing a protective panel in the mid-deck pass-through storage compartment. This panel protects the furnace, furnace wiring, furnace LPG hookup and ducting from cargo inside the mid-deck section of the vehicle. This condition was alerted to the manufacturing plant via a dealer complaint. The manufacturing plant began immediately installing the wall panels in production on this same day.

On October 20, 2021, Forest Rivers Office of Corporate Compliance received manufacturing data to determine the scope of vehicles affected.

On October 22, 2021, Forest Rivers Corporate Recall Committee voted to recall

 


2 Affected Products

Vehicle

MAKE MODEL YEAR
FOREST RIVER XLR TOYHAULER 2021-2022

 


9 Associated Documents

Recall Acknowledgement

RCAK-21V830-8417.pdf 645.781KB

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Defect Notice 573 Report

RCLRPT-21V830-5503.PDF 214.217KB

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Manufacturer Notices(to Dealers,etc)

RCMN-21V830-1374.pdf 219.453KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-21V830-1217.pdf 210.295KB

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Remedy Instructions and TSB

RCRIT-21V830-9231.pdf 207.549KB

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Recall Quarterly Report #1, 2021-4

RCLQRT-21V830-5081.PDF 211.138KB

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Recall Quarterly Report #2, 2022-1

RCLQRT-21V830-6204.PDF 211.238KB

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Recall Quarterly Report #3, 2022-2

RCLQRT-21V830-9348.PDF 211.323KB

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Recall Quarterly Report #4, 2022-3

RCLQRT-21V830-8417.PDF 211.427KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V830&docType=RCL

 


 

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