Recall PA2ZZQ2107 – Crankshaft Connecting Rod May Break – 2021 Aprilia RS 660 & Tuono 660 Motorcycles

July 1, 2021 NHTSA CAMPAIGN NUMBER: 21V502000

Crankshaft Connecting Rod May Break

A broken connecting rod can cause a sudden engine stall, increasing the risk of a crash.

 

NHTSA Campaign Number: 21V502

Manufacturer Aprilia USA, Inc.

Components ENGINE

Potential Number of Units Affected 308

 

Summary

Aprilia is recalling certain 2021 RS 660 and Tuono 660 motorcycles. The engine crankshaft connecting rod may break due to improper heat-treatment.

 

Remedy

Dealers will replace the engine, free of charge. Owner notification letters were mailed on July 9, 2021. Owners may contact Aprilia customer service at 1-212-380-4400. Aprilia’s number for this recall is PA2ZZQ2107.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 

Check for Aprilia Recalls

 


Affected Models: A specific range of:

  • 2021 RS 660
  • 2021 Tuono 660

 

Concern: As part of our ongoing commitment to improve product quality and to provide the best possible customer satisfaction, it has come to our attention that a specific batch of crankshaft connecting rods have been found to have a defect.

 

Cause: SPT srl the supplier of the connecting rods installed on the vehicles, has found that a specific batch of connecting rods were produced without the correct heat treatment and could become compromised and break. This situation could result in a stoppage of the engine, which affects safety and may lead to a crash.

 

Correction: On affected vehicles, the engine will be replaced. Please determine which vehicles in your stock or sold by you require this recall.

  • Update the vehicles already in circulation as soon as the customer requests it.
  • Update the vehicles in your stock, which must NOT be warranty registered or delivered to the customer before the replacement of the engine.

 

We are currently in the process of notifying the Customers who have already purchased the product in question directly. We would appreciate your full cooperation to ensure that the necessary replacement procedure necessary is performed as soon as possible.

The restoration of customer motorcycles MUST be prioritized over stock motorcycles.

 

As usual, the list of frame numbers involved in the campaign is viewable in the section Campaigns / Campaign Reports of the PWM warranty management software suite.
Customers can also check for themselves if their vehicles are subject to this recall campaign from the “Customer Service” section of the website www.aprilia.it.

The intervention to be carried out on the motorcycles involved will be the complete replacement of the engine only (specific code CM2966115 without Air box – Engine ECU – Engine wiring harness – Canister etc), therefore the original components of the vehicle must be reused.

 

Table of small parts kit code 1L006293C

Description Part No. Qty.
Small clamp 2D000676 8
Aluminium gasket for coolant discharge screw 847239 1
Exhaust gasket 852090 2
Pre-impregnated flanged hex head screw M10x25. Pinion fastening B043047 1
Pre-impregnated TBEI M5x12 TORX screw. Rear mudguard / Chain slider fastening 2B003422 3
Pre-impregnated flanged TE M6X16 screw. Rear brake calliper fastening. 2B002418 2
Oil drain plug gasket 831393 1
Sheet metal edge clip (pipe grommet) CM013203 2
Canister hose clamp on throttle body CM001911 2
Hose clamp for blow-by hose CM001905 1
Air filter 2B006532 1

 



2 Affected Products

Vehicles

MAKE MODEL YEAR
APRILIA RS 660 2021
APRILIA TUONO 660 2021

 


7 Associated Documents

Recall Acknowledgement

RCAK-21V502-5394.pdf 767.973KB

RCAK-21V502-5394

 


Defect Notice 573 Report

RCLRPT-21V502-8145.PDF 216.1KB

RCLRPT-21V502-8145

 


Remedy Instructions and TSB

RCRIT-21V502-0825.pdf 416.346KB

RCRIT-21V502-0825

 


ISSUED Owner Notification Letter(Part 577)

RCONL-21V502-7634.pdf 1395.176KB

RCONL-21V502-7634

 


Recall Quarterly Report #2, 2021-4

RCLQRT-21V502-6033.PDF 211.238KB

RCLQRT-21V502-6033

 


Recall Quarterly Report #1, 2021-3

RCLQRT-21V502-5058.PDF 211.14KB

RCLQRT-21V502-5058

 


Recall Quarterly Report #3, 2022-1

RCLQRT-21V502-3201.PDF 211.321KB

RCLQRT-21V502-3201

 


Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=21V502&docType=RCL

 


 

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