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August 11, 2020 NHTSA CAMPAIGN NUMBER: 20V472000
Misrouted Wiring Harness May Become Damaged
Contact between the harness and the headstock lug can damage the wire and cause the engine to stall, increasing the risk of a crash.
NHTSA Campaign Number: 20V472
Manufacturer Triumph Motorcycles America, LTD
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 2,224
Summary
Triumph Motorcycle America, LTD (Triumph) is recalling certain 2019-2020 Street Scrambler and Street Twin motorcycles. The wiring harness may have been misrouted, allowing it to contact the lower lug on main frame headstock.
Remedy
Triumph will notify owners, and dealers will apply a new VIN label protector to prevent wiring harness damage, and, as necessary, damaged wiring harnesses will be repaired or replaced, free of charge. The recall began August 28, 2020. Owners may contact Triumph customer service at 1-800-232-3780. Triumph’s number for this recall is SRAN 584.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
Safety Recall Action Notice 584
Issue 2 – 10.2020
| Subject: VIN Label Protector Fitment | |||
| Bulletin Number | Models Affected | VIN Range | Markets Affected |
| 584 | Street Scrambler | From VIN 914448 to VIN AC6893 | All Markets Except China |
| 584 | Street Twin | From VIN 914973 to VIN AC6893 | All Markets Except China |
Background Information
Internal investigations have identified that the current harness routing can cause damage to the ignition branch and switch housing wiring.
To rectify this, a new VIN label protector will need fitting to the motorcycle and some motorcycles will need a rework of the harness.
Dealers are requested to fit a VIN label protector and to check and if necessary reroute/repair the harness as described in the procedure below.
Customer Contact Instructions
| Notice |
| STOP DELIVERY OF AFFECTED MOTORCYCLES IMMEDIATELY.
DO NOT deliver a motorcycle affected by this Safety Recall Action Notice to a customer until you have completed, or confirmed completion of, the procedures described in this Safety Recall Action Notice. Delivering a motorcycle subject to an outstanding Safety Recall Action Notice may contravene local or national laws in your market, territory or country. |
Triumph subsidiaries and distributors must instigate a Safety Recall Action in their country in accordance with the national recall code of practice. For vehicles in dealer stock, the safety recall MUST be actioned before delivery to the customer.
Dealers are to prioritise repair of customer owned motorcycles before any unsold motorcycles.
Identification of Affected Motorcycles
Street Twin and Street Scrambler models in the VIN ranges shown above.
Note:
- Some affected motorcycles listed in the VIN range will have been modified and repaired by Triumph prior to their release from the factory.
- Unmodified motorcycles can be identified by checking the ‘VIN Enquiry’ on www.triumphonline.net.
Warranty Claim Instructions
| Bulletin Number | Market | Fault Code | Repair Code | Description | Repair Allowance Time |
| 584 | All Markets Except Brazil and India | 02501090 | 995841 | Install VIN label protector and reorientation of main harness | 0.70 Hrs |
| 584 | Brazil and India only | 02501090 | 995842 | Install VIN label protector and reorientation of main harness | 0.70 Hrs |
Parts Ordering Instructions
For Triumph Subsidiary and Overseas Distributor dealers using Triumph Warranty On-Line with Parts Auto Ordering Flag switched on: Order all repair parts by submitting a New Prior through the Warranty OnLine system. Entering the above repair code in a New Prior will automatically add the parts required and labour times for this Safety Recall Action Notice.
For Overseas Distributor dealers NOT using Triumph Warranty On-Line or for Overseas Distributor dealers using Triumph Warranty On-Line with Parts Auto Ordering Flag switched off: Orders should be placed using the normal parts ordering procedure.
Genuine Parts Return
Dealer to retain parts for 90 days. All parts must be stored in a secure, non-public accessed area and correctly identified with a completed warranty label. Thereafter the parts must be rendered unusable prior to scrapping
Genuine Parts Information
| Bulletin Number | Market | Part Number | Description | Quantity |
| 584 | All Markets Except
Brazil and India |
T2076949 | Parts Kit, Harness Rework Consisting of:
Screw, button, M5 x 12, Enc – Qty 2 Screw, Pan/Hd, Tx, M5 x 12, Slv – Qty 2 Lock nut, flanged, M6 x 1 – Qty 2 VIN label protector – Qty 1 |
1 |
| 584 | Brazil and India only | T2076999 | Parts Kit, Harness Rework Consisting of:
Screw, button, M5 x 12, Enc – Qty 2 Screw, Pan/Hd, Tx, M5 x 12, Slv – Qty 2 Lock nut, flanged, M6 x 1 – Qty 2 VIN label protector – Qty 1 Screw, Pan/Hd, TX, M6 x 35, Slv – Qty 1 Flange Sleeve, 6.4 x 8.8 x 7.5 – Qty 1 |
1 |
The tape required in this bulletin has been free-issued to you as a roll, Triumph part number T2502518
Other Instructions
Once completed, please mark the Service Record Book that the requirements of this Safety Recall Action Notice have been complied with.
Before returning the motorcycle to the customer, download the latest calibration to the engine electronic control module, chassis electronic control module (if fitted), keyless electronic control module (if fitted) and instruments (if applicable) using the current version of the Triumph diagnostic software.
VIN Label Protector Installation
| Warning |
| Make sure the motorcycle is stabilised and adequately supported.
A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. |
The instrument branch of the harness should be checked for orientation and, if necessary, modified to the correct orientation as described in the harness rework procedure below.
All markets except Brazil and India
1. Turn the handle bars to the left to allow access to the VIN label protector fixings.
2. Remove the lock nut, flanged sleeve and screw and remove the VIN label protector from the motorcycle. Discard the lock nut and VIN label protector.
All markets
- Align the new VIN label protector to the frame as shown. Fit the flanged sleeve, screw and new lock nut to the VIN label protector and tighten the screw to 3 Nm whilst holding the lock nut.
Harness Rework
| Warning |
| Make sure the motorcycle is stabilised and adequately supported.
A correctly supported motorcycle will help prevent it from falling. An unstable motorcycle may fall, causing injury to the operator or damage to the motorcycle. |
1. Remove the seat as described in the Service Manual.
2. Disconnect the battery as described in the Service Manual.
3. Remove the fuel tank as described in the Service Manual.
4. Remove the headlight and headlight bowl as described in the Service Manual.
5. Remove the instruments cover and discard the two fixings.
6. Disconnect the instruments electrical connector.
7. Remove the two fixings securing the harness guide to the frame. Discard the fixings.
8. Remove the two rubber bands securing the harness to the brake hose.
9. Feed the harness from behind the clutch cable and allow to rest to one side.
10. Inspect the harness, particularly the ignition branch and switch housing wiring, for any signs of damage or chafing.
11. If no damage exists on the harness, continue with the rework. If damage exists, contact Triumph Service for further instructions.
12. Check the orientation of the harness. The switch housing branch should sit behind the ignition branch and the headlight and DRL branches should be situated above. The DRL branch should be inboard of the headlight branch. The instrument branch should be situated above as shown in the illustration below.
13. Check the ignition branch conduit has been correctly taped. The tape covering the four branches (Ignition branch, Switch Housing branch, Headlight branch and DRL branch) should overlap the ignition branch conduit by 10 – 15 mm.
Graphic showing incorrect taping of ignition branch conduit
Graphic showing correct taping of ignition branch conduit
1. 10 – 15 mm fabric tape overlap
14. If the ignition branch conduit taping is incorrect, apply tape to all four branches forward of the instruments branch. The tape should be overlapped by at least 10 mm working forward until the ignition branch conduit is overtaped by 10-15 mm as in the illustration above.
15. If the ignition branch conduit taping is correct or has been corrected, continue from the next step.
16. Lift the headlight and DRL branches upwards and apply tape across the ignition and switch housing branches. The tape should wrap round at least twice, be one tape width wide, with the tape squarely aligned with itself.
17. Feed the harness behind the clutch cable then in between the left hand fork leg and headstock.
18. Reconnect the harness instruments connector.
19. Refit the instrument cover with two new fixings and tighten to 3 Nm.
20. Refit the headlight and headlight bowl as described in the Service Manual.
21. Refit the harness guide with two new fixings and tighten to 5 Nm.
22. Refit the two rubber bands securing the harness to the brake hose.
23. Refit the fuel tank as described in the Service Manual.
24. Reconnect the battery as described in the Service Manual.
25. Refit the seat as described in the Service Manual.
| Warning |
| Move the handlebars to left and right full lock while checking that the brake hose, clutch cable and electrical harnesses do not bind or that the steering feels tight or difficult to turn. A hose, cable or harness that binds, or steering that is tight/difficult to turn will restrict the steering and may cause loss of control and an accident.
Check for correct operation of the front brake, clutch and twist grip. Check that the brake hose, clutch cable and electrical harnesses do not bind or restrict the steering when the handlebars are turned from lock-to-lock. Rectify as necessary. |
26. Move the handlebars from lock to lock repeatedly and examine the area around the headstock. With the new VIN label protector fitted, it is not necessary to have clearance between the harness and VIN protector plate.
27. Readjust the headlight as required, as described in the Service Manual.
28 Aug 2020
! IMPORTANT SAFETY RECALL !
REPLACE VIN LABEL PROTECTOR
| Safety Recall: | SRAN584 |
| NHTSA Recall: | 20V472 |
This notice applies to your motorcycle:
| Model: | Street Scrambler (2019 & 2020) and Street Twin (2019 & 2020) |
| VIN: | SMTXXXX |
Dear [NAME]:
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act.
Triumph Motorcycles Ltd. has decided that a defect which relates to motor vehicle safety exists in your motorcycle, with the VIN shown above. Triumph is conducting a safety recall to address the condition.
The reason for this recall notice:
Your motorcycle could have misrouted harness wiring that may become damaged by the lower lug on main frame headstock when the handlebars are rotated resulting in an engine stall, which increases the risk of a crash.
What Triumph Motorcycles Ltd & your dealer will do:
Triumph Motorcycles Ltd has authorized your dealer to remove and fit a new VIN label protector that will prevent contact between the wiring and the headstock lug in the future free of charge to you including parts and labor. This repair should take around 40 minutes. However, depending upon the dealer’s work schedule, it may be necessary to make your motorcycle available for a longer period of time.
What you must do to ensure your safety:
Please make an appointment with your authorized Triumph motorcycles dealer to have this important remedy performed on your motorcycle as soon as possible.
Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within 10 days.
If you need help:
Please contact your authorized Triumph dealer should you have any questions or encounter any difficulty regarding this recall. In the event your dealer is unable to remedy your motorcycle, please contact Triumph Motorcycles America at 1-678-854-2010.
If you previously paid to have this recall performed on your motorcycle, you may be eligible for reimbursement. Please contact Triumph Motorcycles at 1-888-284-6288 for more information, including eligibility requirements.
If an authorized Triumph dealer or Triumph Motorcycle America Ltd, fails or is unable to perform this remedy without charge within a reasonable amount of time, you may contact the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE., Washington, D.C., 20590; or call the toll-free Vehicle Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to https://www.safercar.gov.
If you no longer own the motorcycle listed above, please contact Triumph at 1-678-854-2010 and provide any information you can furnish that will assist us in locating the new owner.
We apologize for any inconvenience this may cause you. However, we have taken this course of action in the best interest of your safety and your continued satisfaction with your Triumph motorcycle. We appreciate your attention and cooperation in this important matter.
Sincerely,
Triumph Motorcycles America Ltd.
Subject: IMPORTANT SAFETY RECALL – TRIUMPH MOTORCYCLES
IMPORTANT SAFETY RECALL
Dear Triumph Owner,
VIN: Vin Number
(Model Year) Motorcycle Model
Our records indicate that your Triumph motorcycle may have an outstanding safety recall.
For specific details on your outstanding recall, please visit https://www.triumphmotorcycles.com/owners/recalls and enter your full VIN number.
Recall repairs will be carried out free of charge (including parts and labor) by an authorized Triumph Dealer. To find your nearest dealer, please visit https://www.triumphmotorcycles.com/dealers/find–adealer.
If you no longer own the motorcycle listed above, please contact Triumph at
TMA.Aftersales@TriumphMotorcycles.com and provide any information you can furnish that will assist us in locating the new owner.
We apologise for any inconvenience this may cause you. However, we have taken this course of action in the best interest of your safety and your continued satisfaction with your Triumph motorcycle. We appreciate your attention and cooperation in this important matter.
Sincerely,
Triumph Motorcycles America Ltd.
SEOCONTENT-START
8/19/2020 TriumphOnline | Notice
https://www.triumphonline.net/TriumphOnline/COmAdmin/MyNoticePreview.aspx?params=E8GfdPOzgw3gOJakvWnz5U2/NE8lmzdkkaLQinzFtJg= 1/3
SAFETY RECALL ACTION NOTICE 584: VIN LABEL
PROTECTOR
Notice Information
Ref 15609
Posted Date:
Posted To:
General Manager / Business Owner, Technician, Sales Executive,
Sales Manager, Aftersales Manager, Service Leader / Advisor,
Accounts / Admin
Subject: Service/Technical
TOL NOTICE (US&CA) – August 18, 2020 TOL
Ref. # 15609-SVC
SAFETY RECALL ACTION NOTICE 584: VIN LABEL PROTECTOR
After learning that a misrouted harness wiring may become damaged by contact with a lower
lug on main frame headstock when the handlebars are rotated resulting in an engine stall,
Triumph Motorcycles has initiated a voluntary safety recall aAecting a specific VIN range of the
following models. We require your immediate attention to rectify the below machines.
SAFETY RECALL ACTION NOTICE 584
Replace VIN Label Protector.
Model Code & Model Year Model Description
DC3 (2019 – 2020) Street Scrambler
DP3 (2019 – 2021) Street Twin
VIN RANGE: From VIN 914448 to VIN AC6893
(ALL MARKETS except China)
WHAT IS THE PROBLEM?
Misrouted harness wiring may become damaged by contact with lower lug on main frame
headstock when the handlebars are rotated resulting in an engine stall.
WHAT WILL TRIUMPH DO?
8/19/2020 TriumphOnline | Notice
https://www.triumphonline.net/TriumphOnline/COmAdmin/MyNoticePreview.aspx?params=E8GfdPOzgw3gOJakvWnz5U2/NE8lmzdkkaLQinzFtJg= 2/3
To address this condition, Triumph is launching a new recall as described in Safety Recall Action
Notice 584.
All arrangements for updating of our computer systems have been completed.
Notification letters to current customers will be mailed on or shortly after 18th August
explaining the action and advising them to return their bike to a Triumph dealer to have the
modification carried out free of charge. Customers will be advised to adhere to national Covid-19
general movement and social distancing rules.
The bulletin instructs that some VINS will require re-taping of a portion of the main harness. To
facilitate this, a roll of harness tape is being auto-issued free of charge (actually $0.01) to each
dealer under part no. T2502518. Each roll will enable multiple VINS to be repaired.
WHAT SHOULD YOU DO?
All aAected motorcycles are to be repaired in accordance with Safety Recall Action Notice 584.
It is imperative that any owner who has purchased an aAected machine be contacted by you
immediately and asked to return the machine for modification.
Triumph Dealers should take the following actions:
· Quarantine all unsold motorcycle stock (including motorcycle stock for sale on your
website and with 3rd parties) and make arrangements to repair as per the above Safety
Recall Action Notice prior to any further deliveries to customers.
· Owners of machines outside of the aAected VIN range are not connected with this action
and may therefore require reassurance.
· Some VINs aAected by this Safety Recall Action Notice may also require other bulletin or
Safety Recall Action Notice work to be carried out. Please use TriumphOnline to identify
all outstanding bulletins or notices and make arrangements to carry out these repairs at
the same time.
· This action is likely to increase visitor traBc to your showroom and service areas. Please
ensure all arrangements are made to best accommodate them.
· Quarantine all unsold new stocks of aAected VIN label Protector (Triumph part no.
T2071077) and return to your local Triumph subsidiary or distributor for credit.
U.S. LAW PROHIBITS THE DELIVERY OF A RECALLED MOTORCYCLE UNDER A SALE OR LEASE
UNTIL THE REMEDY HAS BEEN PERFORMED.
We apologize for the inconvenience this may cause, but we are taking this action in the interest
of our customers’ personal safety and satisfaction with our products. We thank you in advance
for your anticipated cooperation.
8/19/2020 TriumphOnline | Notice
https://www.triumphonline.net/TriumphOnline/COmAdmin/MyNoticePreview.aspx?params=E8GfdPOzgw3gOJakvWnz5U2/NE8lmzdkkaLQinzFtJg= 3/3
If you have any additional questions, please contact Triumph Customer Support at (888) 284-
6288.
*****************************************************************************************************
Dear Former Triumph Dealer
Re: Initial Notification of new safety recall
SAFETY RECALL ACTION NOTICE 584
Replace VIN Label Protector
Model Code & Model Year Model Description
DC3 (2019 – 2020) Street Scrambler
DP3 (2019 – 2021) Street Twin
VIN RANGE: From VIN 914448 to VIN AC6893
Triumph Motorcycles has initiated a voluntary safety recall affecting a specific VIN
range of the above-referenced models. We require your immediate attention to
rectify the above machines.
WHAT IS THE PROBLEM?
Misrouted harness wiring may become damaged by contact with lower lug on main
frame headstock when the handlebars are rotated resulting in an engine stall.
WHAT WILL TRIUMPH DO?
To address this condition, Triumph is launching a new recall as described in Safety
Recall Action Notice 584.
All arrangements for updating of our computer systems have been completed.
Notification letters to current customers were mailed 28th August 2020 explaining the
action and advising them to return their bike to a Triumph dealer to have the
modification carried out free of charge. Customers will be advised to adhere to
national Covid-19 general movement and social distancing rules.
WHAT SHOULD YOU DO?
All affected motorcycles are to be repaired in accordance with Safety Recall Action
Notice 584.
It is imperative that any owner who has purchased an affected machine be contacted
by you immediately and asked to return the machine to an authorized Triumph
dealer for modification.
U.S. LAW PROHIBITS THE DELIVERY OF A RECALLED
MOTORCYCLE UNDER A SALE OR LEASE UNTIL THE REMEDY
HAS BEEN PERFORMED.
We apologize for the inconvenience this may cause, but we are taking this action in
the interest of our customers’ personal safety and satisfaction with our products. We
thank you in advance for your anticipated cooperation.
If you have any additional questions, please contact Triumph Customer Support at
(888) 284-6288.
Sincerely,
Triumph Motorcycles Ltd.
SEOCONTENT-END
4 Affected Products
Vehicles
| MAKE | MODEL | YEAR |
| TRIUMPH | STREET SCRAMBLER | 2019-2020 |
| TRIUMPH | STREET TWIN | 2019-2020 |
14 Associated Documents
Recall Quarterly Report #4, 2021-2
RCLQRT-20V472-8727.PDF 211.451KB
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Recall Quarterly Report #2, 2020-4
RCLQRT-20V472-9081.PDF 211.256KB
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Defect Notice 573 Report
RCLRPT-20V472-2623.PDF 214.067KB
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Remedy Instructions and TSB
RCRIT-20V472-5424.pdf 175.617KB
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Recall Acknowledgement
RCAK-20V472-6488.pdf 244.248KB
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Email Campaign
RMISC-20V472-5027.pdf 195.597KB
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Recall Quarterly Report #1, 2020-3
RCLQRT-20V472-8751.PDF 211.149KB
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Remedy Instructions and TSB
RCRIT-20V472-1389.pdf 186.229KB
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Manufacturer Notices(to Dealers,etc) – Re: Initial Notification of new safety recall
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ISSUED Owner Notification Letter(Part 577)
RCONL-20V472-1701.pdf 103.385KB
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Recall Quarterly Report #3, 2021-1
RCLQRT-20V472-0960.PDF 211.347KB
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Manufacturer Notices(to Dealers,etc) – August 18, 2020 Ref. # 15609-SVC SAFETY RECALL ACTION NOTICE 584: VIN LABEL PROTECTOR Subject: Service/Technical
RCMN-20V472-9667.pdf 181.569KB
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Owner Email
RMISC-20V472-0438.pdf 55.694KB
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Recall Quarterly Report #5, 2021-3
RCLQRT-20V472-0407.PDF 211.563KB
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Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=20V472&docType=RCL
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Last update on 2024-06-14 / Affiliate links / Images from Amazon Product Advertising API
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