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March 19, 2018 NHTSA CAMPAIGN NUMBER: 18V180000
If the spare tire detaches from the vehicle, it may become a road hazard, increasing the risk of a crash.
NHTSA Campaign Number: 18V180
Manufacturer Forest River, Inc.
Components TIRES
Potential Number of Units Affected 71
Summary
Forest River, Inc. (Forest River) is recalling certain 2018 No Boundaries recreational trailers, models NBT10.5 and NBT10.6. The spare tire mount may not be strong enough and the spare tire may detach from the trailer.
Remedy
Forest River will notify owners, and dealers will replace the spare tire mount, free of charge. The recall began on April 25, 2018. Owners may contact Forest River customer service at 1-574-642-1612. Forest River’s number for this recall is 77-0662.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
FOREST RIVER SPARE TIRE CARRIER REPAIR RECALL #18V-180
Purpose
This document refers to the repair of Forest River No Boundaries 10 Series travel trailers. Forest River has announced a recall on the spare tire carrier for the No Boundaries 10 Series travel trailer models. The spare tire carrier, which is mounted on the side, is cracking the main rail. To remedy the problem, LCI has created a repair procedure which includes a new subassembly with a receiver tube to be bolted to the main rail.
Safety
Unprotected flammable underbelly features may cause a fire or explosion that could result in death, serious personal injury or severe product or property damage. Isolate or shield flammable underbelly features from excessive heat and sparks generated during welding operation.
Make sure the trailer is properly supported before performing any maintenance or repair work. Follow the trailer manufacturer’s recommendations for supporting the trailer. Use proper personal protective equipment.
Welding generates excessive heat, hot sparks and blinding light, which can cause serious personal injury. Use appropriate personal protective equipment for welding, cutting and grinding.
Resources Required
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Repair Parts
| Part # | Description of kits | Qty |
|---|---|---|
| 728581 | Bolt-on No Boundaries spare tire repair subassembly kit; includes hardware listed below | 1 |
| 721401 | Spare tire carrier, new (ordered separately) | 1 |
| Part # | Description of parts contained in subassembly kit | Qty |
| 728579 | Bolt-on spare tire repair subassembly | 1 |
| 118230 | 1/4″ – 14 x 3/4″ screw, self-drilling hex washer-head | 4 |
| 132696 | 1/2″ – 13 x 3 1/4″ bolt, yellow Zinc, Grade 5 | 4 |
| 135855 | 1/2″ flat washer, Zinc | 8 |
| 118045 | 1/2″ – 13 nylon locking nut, Zinc | 4 |
| 383495 | 3/8″ – 16 x 3 1/2″ bolt, Grade 8; or a Grade 5 minimum equivalent | 2 |
| 119075 | 3/8″ flat washer , Zinc | 4 |
| 118044 | 3/8″ – 16 nylon locking nut, Zinc | 2 |
Preparation
Note: Orange lines indicate where material will be removed by cutting.
- Support the trailer in accordance with the manufacturer’s recommendations.
- Remove old spare tire carrier.
- Make sure the area is clear of insulation, obstructions and fire hazards.
- Cut away both spare tire carrier tubes from the main rail (Fig. 1).
- Inspect area for cracking and, if needed, repair cracks with welds.
- Grind down repair to provide a flat surface for attaching the repair subassembly (Fig. 2). Take care not to compromise the tube wall.
- After welds have cooled, clean and paint welded areas.
Procedure
- Place the repair subassembly (Fig. 2) under the main rail so the rail bisects the wider front plate and the narrower back plate of the subassembly (Fig. 4).
A. For proper horizontal placement, place the left edge of the front plate flush against the end of the main rail (Fig. 3).
B. For proper vertical placement, slide the subassembly upward until the receiver tube is held firmly against the bottom of the main rail (Fig. 4) and the bracket is flush with the top of the main rail.
Note: If subassembly is not flush with the top of the main rail, the rail will pucker when the fasteners are tightened.
- Using the pre-drilled holes in the four corners of the front plate, install four 1/4″ – 14 x 3/4″ self-drilling screws (Fig. 3).
- Locate the larger pre-drilled bolt holes in the subassembly above the receiver tube (Fig. 3).
- With a 1/2″ drill bit and using the subassembly’s pre-drilled holes as a template, drill four bolt holes through the main rail and rear plate.
- Place a 1/2″ flat washer onto a 1/2″ – 13 x 3/4″ Grade 8 bolt.
- Insert 1/2″ bolt with washer through one of the bolt holes (Fig. 5), then place a 1/2″ flat washer and a 1/2″ nylon locking nut onto the end of the bolt (Fig. 6).
- Repeat steps 5 and 6 for the other three bolts.
- Torque nuts to 30 ft-lbs to secure subassembly.
- Place new spare tire carrier on receiver tube (Fig. 7).
- Place 3/8″ flat washers onto 3/8″ – 16 x 3 1/2″ Grade 8 bolts, and then insert bolts through the two new spare tire carrier mounting bolt holes and the receiver tube mounting bolt holes.
- Place 3/8″ flat washers and 3/8″ locking nuts onto the ends of the bolts.
- Tighten nuts to safely secure new spare tire carrier to the receiver tube.
As a supplier of components to the RV industry, safety, education and customer satisfaction are our primary concerns. Should you have any questions, please do not hesitate to contact us at (574) 537-8900 or by email at customerservice@lci1.com. Self-help tips, technical documents, product videos and a training class schedule are available at lci1.com or by downloading the MyLCI app.
NO BOUNDARIES SPARE TIRE CARRIER RECALL INSTRUCTIONS
1.) Reposition both front stabilizer jacks from the sidewall parallel position to the angle position as shown in photos. This will require a tack weld on both jacks both removal and install.
2.) The LP quick disconnect located on the door side of the A-frame will need to be repositioned 14” from the back of the A-frame. There are two self-tapping screws holding the disconnect onto the frame.
3.) The breakaway switch will also need to be repositioned if needed once stabilizer jack have been moved.
4.) Follow Lippert’s instructions.
5.) Once the new tire carrier has been installed you will need to run the wires through the opening of the new carrier as shown in photo to connect the clearance light on the carrier.
1 Affected Product
Vehicle
| MAKE | MODEL | YEAR |
| FOREST RIVER | NO BOUNDARIES | 2018 |
7 Associated Documents
Recall Acknowledgement
RCAK-18V180-9589.pdf 247.432KB
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Defect Notice 573 Report
RCLRPT-18V180-7246.pdf 215.466KB
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Remedy Instructions and TSB
RCRIT-18V180-1873.pdf 4201.155KB
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Remedy Instructions and TSB
RCRIT-18V180-8398.pdf 215.911KB
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Recall Quarterly Report #4, 2019-1
RCLQRT-18V180-6709.PDF 211.41KB
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Recall Quarterly Report #3, 2018-4
RCLQRT-18V180-6341.PDF 211.311KB
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Recall Quarterly Report #2, 2018-3
RCLQRT-18V180-8958.PDF 214.597KB
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Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=18V180&docType=RCL
- 【150 LBS HEAVY DUTY】This spare tire bracket is reinforced with an upgraded triangular structure welded together, with a sturdy rectangular behind plate that holds the steel beam firmly in place and holds up to 150 Lbs.
- 【WIDE APPLICABILITY】Our spare tire carrier compatible with 4 lug X 4" diameter hole pattern, 5 lug X 4.5"/4.75“/5” diameter hole pattern, and 6 lug X 5.5" diameter hole pattern. Because of its universal compatibility, it is also suitable for boat trailers.
- 【Robust Construction】Once the screws are tightened, your spare tire mount will no longer have the risk of losing a tire. The industrial solid iron and sandblasting process gives it a durable, smooth and attractive surface so you don't have to have bumpy roads.
- 【EASY TO INSTALL】Features a sloping and raised design concept to reduce wind resistance and low clearance to the ground, firmly lock the tire. Different length bolts, no drilling required, just need a wrench, make installation and removal a breeze and you can choose the height of the steel beam yourself.
- 【WORRY-FREE VOUCHSAFING】GADFISH Spare tire carriers comes with 18 months of support and are rigorously tested before shipment. Please feel free to contact us if you have any questions regarding Carrier installation. We will definitely give you a satisfying solution.
- Holds 4-lug (4 on 4" bolt pattern) and 5-lug (5 on 4-1/2" bolt pattern) trailer wheels and not compatible with 5 on 4-3/4" or 5 on 5" bolt pattern
- Mounts on trailer tongues up to 3 inch wide and 5 inch high
- Angled and raised mount design makes this ideal for boat trailers as well
- Durable powder coat finish to resist rust and corrosion
- Zinc plated mounting hardware
- [Specification] U-bolt tire carrier bracket fits trailer frames up to 2" or 3" wide (up to 4" high) and up to 15" tires. For 4 or 5 lug wheels (bolt style: 4 to 4 or 5 to 4 -1/2).
- [High Quality Material] U-bolt trailer spare tire mount is made of 8.8 grade thick steel, which can bear heavy objects and resist deformation. The galvanized coating on the surface is durable and rust-proof, and it is not afraid of bad weather.
- [Easy to Install] This spare tire holder can be easily installed to secure the tire. Just put the bolts into the throat of the trailer and tighten. The spare tire is mounted on the side of the trailer protector.
- [Function] U-bolt spare tire bracket for trailer is a simple solution for hauling spare trailer tires.
- [Package includes] 1 x U-bolt and 2 x lug nuts.
- AUTODUNK Trailer Spare Tire Carrier is fit for trailer tongues to 2.95″wide and 3.94″ high, To hold 4-lug and 5-lug wheels with 3.94″, 4″, 4.25″ and 4.72″ bolt patterns
- Designed to hold max load up to 120 lbs, and galvanized material is rust and corrosion
- The bolt-on installation and removal is easy. No drilling is required for installation. We come with detailed installation instructions
- The close-to-trailer design helps reduce wind resistance. Features raised design that moves the wheel up for increased ground clearance
- Package includes zinc plated mounting hardware, you don’t have to buy bolts and nuts separate. AUTODUNK worry-free 18-month warranty and friendly customer service
- 【Function】The wall mount spare tire carrier is used to mount to the wall of the trailer to hold the spare tire,easy to install and fits most spare trailer tires
- 【Tough Construction】Made of heavy-duty steel, stronger and will not wobble;with a galvanized surface,which is heat and corrosion resistant,and hold max load up to 120 lbs
- 【New Design】The trailer tire carrier bracket equipped with two lengths of bolts to fit different size tires.The fixed plate is widened to 2.4 inches,making the bracket more secure and not easy to loose.The wing nut can better lock the tire, prevent it from falling off, and be easy to remove
- 【Easy to Install】The spare tire carrier is easy to install and remove, no need to buy other accessories, you can install according to our picture.When not in use, you can easily remove the bolt,save your space and keep tidy.
- 【Package Include】Carrier Bracket*1, 6inch long bolt*1, 4.5inch short bolt*1, screws*4, washers*2, hexagon nut*1, wing nut*1,locking nut*1
- Heavy-duty, welded, reinforced zinc-plated steel construction
- Fits 4 hole rims with 4" bolt circle patterns and 5 hole rims with 4.5" bolt circles
- Designed for front or mid-trailer mounting
- Easy-to-install bolt-on design - No cutting or drilling
- All mounting hardware included - Two-year replacement warranty
- Holds 4-lug (4 on 4" bolt pattern) and 5-lug (5 on 4-1/2" bolt pattern) trailer wheels and not compatible with 5 on 4-3/4" or 5 on 5" bolt pattern
- Mounts on trailer tongues up to 3 inch wide and 5 inch high
- Angled and raised mount design makes this ideal for boat trailers as well
- Durable powder coat finish to resist rust and corrosion
- Zinc plated mounting hardware
- 【Optimized Design】1.This trailer spare tire mount for utility trailer,Spare tire holder for trailerthe fixed plate was widened to 2.4 inches with the bracket more secure and not easy to loose and swing. 2.The patent design of the special chute is very convenient to replace the screws of different lengths, without having to remove the fixed wall board.
- 【Material】:The trailer spare tire wall mount is used to mount to the wall of the trailer or garage,This cargo trailer accessories,enclosed trailer accessories spare tire carrier, constructed of heavy duty steel.Universal fit for most spare trailer tires.
- 【Include】: Trailer spare tire holder for enclosed trailer,Spare trailer tire mount with zinc-platted steel.one Wing Nuts , 2 ordinary hexagon nut,4 screws, 2 washers, Bracket size: 7inch length, 2.4 inch width, Long bolt size: 6.3 inch. Short bolt size: 4.3 inch.
- 【Function】: Wall mount spare tire carrier,Tire Carrier Holder Mount Bracket mount your spare tire directly to the wall of your trailer, fasten tire. Save precious space. At the same time, It is convenient to repairing and carrying.
- 【Installation】: Spare tire mount for utility trailer tire tight and flush against the inside wall of an enclosed trailer. Instructions included.
- 【Widely use】Spare tire mount bracket fits for trailer frames up to 2" or 3" wide（the max tire size is up to 15"）,and for 4 or 5 lug wheels (bolt styles: 4 on 4 or 5 on 4-1/2).
- 【Easy to use】Simply tighten the nut and the installation is complete.It will match most all trailer studs and nut sizes.
- 【Heavy duty construction】Made of heavy duty steel coated with zine to prevent rust and corrosion.
- 【Easy to place】Trailer spare tire mount is easy to place and fits nice for your spare tire on trailer.Thread length is 3inch.
- 【Package Included】1Pcs U-bolt tire bracket,2 nuts and gaskets.
- Versatile and Application-Friendly: This trailer spare tire carrier is designed to fit a wide range of wheel sizes, making it suitable for various applications. It is compatible with 4x4", 5x4.25", 5x4.5", 5x4.75", 5x5", 5x5.5", 6x5.5", 6x6", and 8x6.5" diameter hole types.
- Quick and Effortless Installation: Installing this spare tire mount is a breeze. You'll only need one wrench, and there's no drilling required. The spare tire carrier adopts a bolt inclined fixed protrusion design, which firmly locks your tire, reduces wind resistance and keeps away from the ground clearance.
- Three-Bolt Design: The spare trailer tire mount is constructed from steel and industrial solid iron, ensuring its longevity even in tough conditions. And the sandblasted surface not only enhances its durability, but also adds a smooth and visually appealing finish. You can trust its strength and reliability during your travels, with a capacity of up to 160 lbs.
- Completed Accessories: Say goodbye to the hassle of searching for separate mounting hardware. This trailer tire mount comes with galvanized mounting hardware included in the package. You can have peace of mind knowing that all the necessary components are provided for a seamless installation experience.
- Perfect Compatibility and Trailer Fit: Designed specifically for trailer tongues, including marine trailers, this trailer spare tire mount is engineered to fit perfectly. With its dimensions of 3.9 inches wide and 6.2 inches high, you can be confident that it will securely accommodate your spare tire, ensuring a snug fit for your trailer.
Last update on 2024-06-11 / Affiliate links / Images from Amazon Product Advertising API
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