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October 25, 2019 NHTSA CAMPAIGN NUMBER: 19V763000
Cooktop Burner Flames May Invert
If the cooktop burner flames invert, there is an increased risk of a fire and injury.
NHTSA Campaign Number: 19V763
Manufacturer Keystone RV Company
Components EQUIPMENT
Potential Number of Units Affected 157
Summary
Keystone RV Company (Keystone) is recalling certain 2019-2020 Crossroads Sunset trailers, model 242BH. The interior range cooktop is installed in a cabinet that may not be entirely sealed from the furnace cavity. As a result, during furnace operation, the interior range cooktop burner flame may invert.
Remedy
Keystone will notify owners, and dealers will inspect the interior range cooktop with the furnace running, sealing it as necessary, free of charge. The recall began November 18, 2019. Owners may contact Keystone customer service at 1-866-425-4369. Keystone’s number for this recall is 19-362.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.
11/1/19
Keystone RV Company
SAFETY ADVISORY # 19-362
Sunset Range Installation
Keystone is conducting a voluntary RECALL notification campaign in accordance with the National Highway Transportation and Safety Act. It has been decided that the vehicles in the recall population have an interior range cooktop that the burner flame may be affected during furnace operation. Under certain conditions during furnace operation, the interior range cooktop burner flame can invert leading to an increased risk of personal injury, and/or fire.
| Models Included: | 2019 – 2020 Sunset Travel Trailers: Model 242BH |
| Serial Number Ranges: | 2019 K5351103 – K5352279
2020 L5350005 – L5350948 |
| Parts Required: | 1 – 12” x 12” plywood panel (This part is to be obtained locally-scrap panel)
– Fasteners to attach panel |
| Tools Required: | – Screw gun |
Note – Check serial number on Key Express to verify the campaign is open. Some vehicles were repaired before they left Keystone.
When performing warranty or recall service, please make certain that appropriate Personal Protective Equipment (PPE) is used.
The remedy is to operate the interior range cooktop and furnace together. If the flame is inverted by the operation of the furnace, a divider panel will need to be installed to block the excess cutout in the interior range cooktop cabinet. Dealership is responsible for determining defect. If in doubt, add the 12” x 12” panel as described below.
REPAIR INSTRUCTIONS
Step 1
Locate the trailer on a level, flat, hard surface. Chock the wheels.
Step 2
Open the unit to access the interior range cooktop and the furnace thermostat, turn on the propane gas supply.
Step 3
Light all burners and turn all burners to high on the interior range cooktop.
Step 4
Turn on the furnace and raise the thermostat set point for the furnace above the ambient temperature inside of the unit so that the furnace fan comes on.
Step 5
Inspect the flame on the interior range cooktop. If the flame is not affected (inverted), turn off appliances and propane gas supply, proceed to Warranty Reimbursement for inspection. If the flame is affected (inverted), turn off appliances and allow them to cool down. Proceed to Step 6.
Step 7
Locate cutout in refrigerator panel to the right and apply 12” x 12” panel to cover the existing cutout, Figure 2.
Step 8
Re-install range, cooktop, and test interior range cooktop. Turn off propane gas supply and proceed to Warranty Reimbursement.
WARRANTY REIMBURSEMENTINSPECTION ONLY
Submit the claim on Key Express using Flat Rate Code # 7136242F
In the Complaint section note: Safety Advisory # 19-362
In the Cause section note: Safety Advisory # 19-362
In the Correction section note: Tech verified that the interior range cooktop is not affected by furnace operation.
The amount of time authorized for this repair is 0.3 hour.
REPAIR
Submit the claim on Key Express using Flat Rate Code # 7136242A
In the Complaint section note: Safety Advisory # 19-362
In the Cause section note: Safety Advisory # 19-362
In the Correction section note: Tech verified that the interior range cooktop is affected by furnace operation. R&I interior range cooktop and install divider panel.
The amount of time authorized for this repair is .8 hour.
PARTS DISPOSITION
No part return.
Please call Keystone RV Customer Service at 844-361-8455 if you have any questions.
RECREATIONAL VEHICLE
SAFETY RECALL NOTICE
Safety Recall: 19V-763
Safety Advisory: 19-362
November 18, 2019
IMPORTANT SAFETY RECALL
«Owner_name»
«Street»
«Street_2»
«City», «State» «Zip»
This notice applies to your vehicle: «VIN» Dear «Owner_name»:
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in certain model 2019-2020 Crossroads Sunset Travel Trailers. As a result, Keystone RV is conducting a safety recall. We apologize for any inconvenience this action may cause you; however your safety and continued satisfaction are of the utmost importance to us.
| Reason for this recall | It has been decided that the vehicles in the recall population have an interior range cooktop that the burner flame may be affected during furnace operation. Under certain conditions during furnace operation, the interior range cooktop burner flame can invert leading to an increased risk of personal injury, and/or fire. |
| What we will do | Keystone representatives have been in contact with the staff at your selling dealership regarding this situation. The remedy is to inspect operation of the interior range cooktop with furnace running and repair units that are affected. The service and parts required for this corrective action will be provided at no charge to you. |
| What we need you to do | As soon as possible, please make an appointment to have your RV serviced by your dealership. The labor time to perform this correction is approximately 1 hour. Please ask your dealer if you wish to know how much additional time will be needed to schedule and process your RV for this repair. |
| If you have questions | Your dealer is best equipped to obtain parts and provide service to ensure your RV is corrected as promptly as possible. Please contact Keystone Customer service if your dealer is unable to assist or if you take your RV to your dealer on the agreed service date, and the dealer does not remedy the condition within a reasonable amount of time, or without charge to you. You may be eligible to receive reimbursement if you paid to have the defect resolved prior to receiving this correspondence.
Keystone Customer Service is available toll-free at 1-866-425-4369. |
If after contacting Keystone Customer Service you are still not satisfied we have done our best to remedy this situation, you may also submit a written complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590. You may call the toll-free Vehicle Safety Hotline at 1-888-3274236 (TTY: 1-800-424-9153; or go to https://www.safercar.gov.) Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.
Thank you for your attention and cooperation in this matter.
Sincerely,
Rick Deisler
Vice President Service Operations
cc: National Highway Traffic Safety Administration (NHTSA)
PO Box 2000 – Goshen, IN 46527-2000
Phone: (574) 535-2100 – Fax: (574) 535-2199
www.keystonerv.com
RECREATIONAL VEHICLE
SAFETY RECALL NOTICE
Safety Recall: 19V-763
Safety Advisory: 19-362
August 20, 2020
IMPORTANT SAFETY RECALL – SECOND NOTICE
«NAME»
«ADDRESS»
«CITY», «ST» «ZIP_»-«Z4»
This notice applies to your vehicle: «VIN» Dear «NAME»:
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in certain model 2019-2020 Crossroads Sunset Travel Trailers. As a result, Keystone RV is conducting a safety recall. We apologize for any inconvenience this action may cause you; however your safety and continued satisfaction are of the utmost importance to us.
| Reason for this recall | It has been decided that the vehicles in the recall population have an interior range cooktop that the burner flame may be affected during furnace operation. Under certain conditions during furnace operation, the interior range cooktop burner flame can invert leading to an increased risk of personal injury, and/or fire. |
| What we will do | Keystone representatives have been in contact with the staff at your selling dealership regarding this situation. The remedy is to inspect operation of the interior range cooktop with furnace running and repair units that are affected. The service and parts required for this corrective action will be provided at no charge to you. |
| What we need you to do | As soon as possible, please make an appointment to have your RV serviced by your dealership. The labor time to perform this correction is approximately 1 hour. Please ask your dealer if you wish to know how much additional time will be needed to schedule and process your RV for this repair. |
| If you have questions | Your dealer is best equipped to obtain parts and provide service to ensure your RV is corrected as promptly as possible. Please contact Keystone Customer service if your dealer is unable to assist or if you take your RV to your dealer on the agreed service date, and the dealer does not remedy the condition within a reasonable amount of time, or without charge to you. You may be eligible to receive reimbursement if you paid to have the defect resolved prior to receiving this correspondence.
Keystone Customer Service is available toll-free at 1-866-425-4369. |
If after contacting Keystone Customer Service you are still not satisfied we have done our best to remedy this situation, you may also submit a written complaint to: Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue, SE, Washington, DC 20590. You may call the toll-free Vehicle Safety Hotline at 1-888-3274236 (TTY: 1-800-424-9153; or go to https://www.safercar.gov.) Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days.
Thank you for your attention and cooperation in this matter.
Sincerely,
Rick Deisler
Vice President Service Operations
cc: National Highway Traffic Safety Administration (NHTSA)
PO Box 2000 – Goshen, IN 46527-2000
Phone: (574) 535-2100 – Fax: (574) 535-2199
www.keystonerv.com
RECREATIONAL VEHICLE
SAFETY RECALL NOTICE
Safety Recall:
US: 19V-763
CAN: 2019-531
Safety Advisory: 19-362
November 18, 2019
SAFETY ADVISORY 19-362
«Dealer_name»
ATTN: Service Manager
«Street»
«Street_2»
«City», «State» «Zip»
«Country»
Dear «Dealer_name»,
Keystone RV Company has decided that a defect which relates to motor vehicle safety exists in certain model 2019-2020 Crossroads Sunset Travel Trailers. As a result, Keystone RV is conducting a safety recall.
| Reason for this recall | It has been decided that the vehicles in the recall population have an interior range cooktop that the burner flame may be affected during furnace operation. Under certain conditions during furnace operation, the interior range cooktop burner flame can invert leading to an increased risk of personal injury, and/or fire. The remedy is to inspect operation of the interior range cooktop with furnace running and repair units that are affected. The vehicles included in the recall are:
2019 – 2020 Sunset Travel Trailers: Model 242BH Serial Number Ranges: 2019 K5351103 – K5352279 |
Our records indicate unit(s) sold or in your present lot inventory fall within this range, which will require immediate preventative action. Important: If some of the units are still in your inventory, Federal Law requires you to complete the recall service on those units before retail delivery. The unit VIN(s) our records indicate are presently in your inventory or have been sold are as follows:
| «VIN1» | «VIN2» | «VIN3» | «VIN4» |
| «VIN5» | «VIN6» | «VIN7» | «VIN8» |
| «VIN9» | «VIN10» | «VIN11» | «VIN12» |
| «VIN13» | «VIN14» | «VIN15» | «VIN16» |
| «VIN17» | «VIN18» | «VIN19» | «VIN20» |
| «VIN21» | «VIN22» | «VIN23» | «VIN24» |
| «VIN25» | «VIN26» |
— Serial numbers with ‘*’ have been retail sold —
Claims for the units which have been serviced must be submitted. Claims submitted will be used by Keystone to record recall service completions and provide dealer payments. Enclosed is a copy of the Safety Advisory #19-362, which details how to remedy the situation and the proper reimbursement procedures.
We apologize for any inconvenience this situation may cause and greatly appreciate your cooperation. Should you have any questions or concerns regarding this correspondence or the enclosed Safety Advisory, please feel free to contact us.
Sincerely,
Rick Deisler
Vice President Service Operations
cc. National Highway Traffic Safety Administration (NHTSA) cc. Transport Canada
PO Box 2000 – Goshen, IN 46527-2000
Phone: (574) 535-2100 – Fax: (574) 535-2199
www.keystonerv.com
2 Affected Products
Vehicle
| MAKE | MODEL | YEAR |
| CROSSROADS | SUNSET | 2019-2020 |
12 Associated Documents
Miscellaneous Document-19-362 recall tweet screenshot
RMISC-19V763-6470.pdf 14.764KB
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Recall Quarterly Report #1, 2019-4
RCLQRT-19V763-6693.PDF 211.133KB
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Recall Quarterly Report #3, 2020-2
RCLQRT-19V763-1175.PDF 211.319KB
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Recall Quarterly Report #2, 2020-1
RCLQRT-19V763-3304.PDF 211.234KB
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ISSUED Owner Notification Letter(Part 577)
RCONL-19V763-9971.pdf 91.444KB
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Remedy Instructions and TSB
RCRIT-19V763-1062.pdf 121.307KB
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Manufacturer Notices(to Dealers,etc)
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Miscellaneous Document – 19-362 dealer email
RMISC-19V763-9639.pdf 136.022KB
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Recall Acknowledgement
RCAK-19V763-8602.pdf 244.786KB
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Defect Notice 573 Report
RCLRPT-19V763-4560.PDF 214.498KB
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ISSUED Renotification Notice
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Recall Quarterly Report #4, 2020-3
RCLQRT-19V763-1699.PDF 211.425KB
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https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=19V763&docType=RCL
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