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June 11, 2024 NHTSA CAMPAIGN NUMBER: 24V425000
Fuel Filter Hoses May Disconnect and Leak Fuel
A fuel leak in the presence of an ignition source increases the risk of a fire. Additionally, a lack of fuel can cause an engine stall, increasing the risk of a crash.
NHTSA Campaign Number: 24V425000
Manufacturer New Flyer of America, Inc.
Components FUEL SYSTEM, DIESEL
Potential Number of Units Affected 27
Summary
New Flyer of America, Inc. (New Flyer) is recalling certain 2023 XD35, XD40, and XD60 vehicles equipped with certain Cummins L9 diesel engines. The remote fuel filter hoses may become separated from the fitting, which can result in a fuel leak and a lack of fuel supply to the engine.
Remedy
Cummins will replace the fuel filter hoses, free of charge. Owner notification letters are expected to be mailed July 21, 2024. Owners may contact New Flyer customer service at 1-800-241-2947.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
28-May-2024: Cummins advised New Flyer of the Equipment Recall (24E038).
28-May-2024 to 31-May-2024: New Flyer verified the engine SNs and associated buses and generated a customer listing.
05-June-2024: This issue was presented to New Flyer’s Safety Committee with subsequent concurrence to issue a safety recall, culminating in this 573 report.
24E038 – C7032 – Fuel Filter Hoses May Disconnect and Leak Fuel – Cummins L9 Diesel Engines
24E038 – C7032 – Fuel Filter Hoses May Disconnect and Leak Fuel – Cummins L9 Diesel Engines
3 Affected Products
Vehicles
MAKE | MODEL | YEAR |
NEW FLYER | XD35 | 2023 |
NEW FLYER | XD40 | 2023 |
NEW FLYER | XD60 | 2023 |
2 Associated Documents
Recall 573 Report
RCLRPT-24V425-7712.PDF 215.951KB
Recall Acknowledgement
RCAK-24V425-2742.pdf 672.113KB
Latest Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=24V425&docType=RCL
- 2-in-1 NanoNet and StrataPore
- Upgrade of LF9009 and LF3000
- Work with Cummins L9 2020 and newer engines
- 【OE Part Number】: FS20121, 5444245, 5528103.
- 【Compatiblity】: Compatible with Cummins Stage V QSB engines, Cummins Stage V QSL engines, Cummins B6.7 engines, Cummins L9 engines
- 【Effective Filtration】: Our premium filtration media provides high flow rates, superior filtration efficiency, and a high dirt holding capacity to improve your engine's performance.
- 【Warranty】: To make your purchase as worry-free as possible, our Fuel Filter comes with a 1-year warranty. If you have any questions or concerns, our customer service team is always here to help.
- 【Package Include】: Each purchase includes six FS20121 Fuel Filters, ensuring that you always have a backup on hand for when you need it.
- [Vehicle Fitment]:Compatible with Cummins L9 2020 and newer engines
- [Reference Number]:LF14002NN,Upgrade of LF9009 and LF3000
- [Function]:Oil Filter is Used to Filter Impurities in Oil,Protect Pump Nozzle,Cylinder Liner,Piston Ring,can Reduce Wear,Reduce Fuel Consumption,Prolong Engine Life.
- [High-quality]:It is made of high-quality materials and undergoes rigorous factory testing to ensure reliable performance and durability.
- [Package Included]:Oil Filter, Pack of 6,Free replacement for quality problems within 12 months.
- OEM Cross Reference: BD7309, 84500, 3318853, P553000, LFP3000XL, FL819
- Features: The imported material from Italy has a filtration efficiency of 99%, it needs to be replaced only after driving for about 15,000 miles. The LF9009 ensures a low-flow restriction, even in cold operating conditions, it ensures your engine runs as expected
- Equipment: Install for Cummins ISL9, L9, ISC8.3, N14, M11 diesel engine
- To prevent any mix-ups or incorrect orders please verify your engine's model and part numbers before checking out.
- Filter Package Included:3×Oil FILTERS BD7309
- 【FITMENT】:Fuel Filter Fit for Cummins Stage V L9 engines 2020-2022, Fits For Cummins Stage V OSB 6.7L engines 2020-2022, Fits For Cummins B6.7L engines 2020-2022.
- 【REPLACEMENT】:The Fuel Filter direct replacement for part# FF63041NN / 5526400
- 【FUNCTION】:The function of the fuel filter is to remove iron oxide, dust and other solid debris from the fuel to prevent clogging of the fuel system. Reduce mechanical wear, ensure stable engine operation and improve reliability
- 【HIGH QUALITY】;The appearance of the product is similar to that of a tin plated metal casing, which has corrosion resistance and antioxidant properties, effectively isolating the erosion of oil on the casing, and prolonging the service life of the filter element
- 【NOTE】:Although this product is an original car accessory, its technology has been developed and improved to be perfect for your car. Impurities can protect your engine and increase your fuel sales
- Part Number -- FS20121, 5444245, 5528103.
- Fitment -- Fuel water separator Cartridge filter compatible with Cummins B6.7 engines; Cummins L9 engines;Cummins Stage V QSB engines; Cummins Stage V QSL engines.
- High Efficiency Filtration -- Fuel water separator provides lower pressure drop rate. The 10 micron filter is over 99% efficient at removing particles as small as 10 microns, capturing the smallest particles and emulsified water in gasoline. Therefore, a clean fuel filter can reduce damage to the engine and other fuel delivery components.
- High Quality -- The filter is made of high-quality aluminum material for long-lasting durability and reliability. Multi-layer filters and superior sealing components ensure leak-proofing and extreme durability under a wide range of operating conditions.
- 12 Months Warranty -- We offer 12 months warranty. Any quality problem, please contact us. We will replace the new parts for you free of charge.
- 【Fitment】Fuel Filter Fit for Cummins Stage V L9 engines 2020-2022, Fits For Cummins Stage V OSB 6.7L engines 2020-2022, Fits For Cummins B6.7L engines 2020-2022.
- 【Replaces Part Number】The Fuel Filter direct replacement for part# FF63041NN FF63041-NN 5526400
- 【Function】To prevent particles, water, and impurities in the fuel, ensuring that precision components of the fuel system are free from wear and other damage.
- 【Features】Keep the fuel system clean and prevent pollutants from entering the engine, thereby protecting the normal operation of the engine. Extend its service life.
- 【Warranty】This item is packaged by a 12-MONTH WARRANTY. You can return the package with a 12 months. In the event this item should fail due to manufacturing flaws during using, you can depend on our no-hassle replacement or refund service.
- [6 PCS Fuel filter] If you need replacement due to wear and tear, our Fuel filter units are factory-spec and the perfect replacement part for you.
- [Replacement Part Number] FF63041-NN, 5526400, FF63041, FF63041NN. NOTICE: Please check the part number / model / year carefully before purchasing to insure fitment.
- [Fitments] This fuel filter fits for Cummins Stage V L9 Engine 2020+, for Stage V OSB 6.7L Engines 2020+, for B6.7 Engine 2020 onwards HD Truck.
- [Condition] New Fuel Filter, Made from durbale material, factory-proven. Gives you a smooth ride again.
- [Packing List] 6 Pcs Fuel Filter. 7/24 response service. At ARSTAK, zero risk purchase is for every customer's smiles. If your product has any quality problems, please contact us and we will replace you with new accessories for free.
- 【Replace Part Number】:FS20121,5444245,5528103
- 【Compatible vehicles】:Compatible with Cummins Stage V QSB engines, Cummins Stage V QSL engines, Cummins B6.7 engines, Cummins L9 engines
- 【High Efficiency Filtration】:Fuel water separator provides lower pressure drop rate. The 10 micron filter is over 99% efficient at removing particles as small as 10 microns, capturing the smallest particles and emulsified water in gasoline. Therefore, a clean fuel filter can reduce damage to the engine and other fuel delivery components.
- 【High quality】:Made of high-quality materials, strong and durable, excellent quality and performance to ensure a longer service life.Multi-layer filters and superior sealing components ensure leak-proofing and extreme durability under a wide range of operating conditions.
- 【Package included】:6x FS20121 Fuel Water Separator Cartridge
- 🚘[Function]FS20121 is a replacement Fuel and Water Separator thatseparates water from the fuel and filters a large number of contaminants. This diesel fuel water separator filter is a Spin On diesel fuel filter with a 10 Micron Filtration rating. This diesel water separator filter offers a finer filtration medium to remove water from your diesel fuel. This premium quality filter's water removal capability helps ensure the longevity of your entire fuel injection system
- 🚘[Fitment]Compatible with Cummins Stage V QSB engines;Cummins Stage V QSL engines;Cummins B6.7 engines;Cummins L9 engines
- 🚘[Replaces parts]5444245;5528103
- 🚘[Install in 5 mins]Five minutes easy manual installation saves time
- 🚘[Note]This is NOT a original part, it's a aftermarket replacement part manufactured by GETOPAUTO.
Last update on 2024-06-22 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
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OMB Control No.: 2127-0004
Part 573 Safety Recall Report 24V-425
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
New Flyer of America, Inc. JUN 10, 2024 NHTSA Recall No. : 24V-425 Manufacturer Recall No. : N/A Manufacturer Information :
Manufacturer Name : New Flyer of America, Inc.
Address : 711 Kernaghan Avenue
Winnipeg, MB 00 R2C3T4 Company phone : 204-224-6706
Population :
Number of potentially involved : 27 Estimated percentage with defect : 100 %
Vehicle Information : Vehicle 1 : 2023-2023 New Flyer XD35, XD40, XD60 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL
Descriptive Information : Cummins recently issued an Equipment Recall (23E038) to recall a certain population of Cummins L9 engines equipped with a remote Stage 2 fuel filter (Cummins Option Numbers FF90943 and FF90944), which includes two pressurized fuel hoses. This recall consists of the vehicle population which has the engines sold to New Flyer and were installed in Xcelsior buses, based on engine serial numbers (SNs) provided by Cummins. As reported by Cummins in 24E038, the remedy component has an improved crimp and different date codes. Remedy hoses will have a date code of 230310 (YYMMDD format) and later. Affected population:
2023 XD35 – 10
2023 XD40 – 10
2023 XD60 – 7
Production Dates : MAR 01, 2023 – AUG 01, 2023
VIN Range 1 : Begin : 5FYD8FV12PF107377 End : 5FYD8YU19PF107518 ✔ Not sequential Description of Defect :
Description of the Defect : As reported by Cummins in 24E038, the remote fuel filter hoses installed on the subject engines can become separated from the fuel fitting resulting in fuel leaks and lack of fuel supply to the engine.
FMVSS 1 : NR
FMVSS 2 : NR Part 573 Safety Recall Report 24V-425 Page 2 Description of the Safety Risk : As reported by Cummins in 24E038, a fuel hose that becomes disconnected will result in an engine stall, increasing the risk of a crash. A fuel leak in the presence of an ignition source may increase the risk of a fire.
Description of the Cause : As reported by Cummins in 24E038, the subject hoses may have insufficient crimping of the connector, possibly resulting in insufficient hose retention. Identification of Any Warning
that can Occur : As reported by Cummins in 24E038, persons operating in or around the vehicle may see smoke or other visible signs of a fuel leak or smell diesel fuel. Involved Components : Component Name 1 : Hose, Fuel
Component Description : Fuel carrying hose with quick connect fittings Component Part Number : Cummins PNs 6316757 and 6316899 Supplier Identification : Component Manufacturer
Name : Cummins, Inc. Address : 500 Jackson St
Columbus Indiana 47201
Country : United States Chronology :
28-May-2024: Cummins advised New Flyer of the Equipment Recall (24E038).
28-May-2024 to 31-May-2024: New Flyer verified the engine SNs and associated buses and generated a customer listing.
05-June-2024: This issue was presented to New Flyer’s Safety Committee with subsequent concurrence to issue a safety recall, culminating in this 573 report. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 24V-425
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
Description of Remedy :
Description of Remedy Program : As reported by Cummins in 24E038, Cummins will conduct the campaign,
notify customers, supply the remedy, and provide quarterly/annual completion reports. The remedy is to replace the two subject fuel hoses with hoses having improved connector crimps. New Flyer and Cummins request to be exempt from providing notification of a reimbursement plan. Any pre-notification product failure would have been replaced under the manufacturer’s limited warranty. Accordingly, no person would be eligible for reimbursement pursuant to 573.13. How Remedy Component Differs from Recalled Component : Identify How/When Recall Condition was Corrected in Production : As reported by Cummins in 24E038, the remedy component has an improved crimp and different date codes. Remedy hoses will have a date code of 230310 (YYMMDD format) and later.
The condition was corrected by Cummins in production on 4/1/23 with the introduction of an improved hose design with an increased crimp on the connector joint. Recall Schedule :
Description of Recall Schedule : As reported by Cummins in 24E038, Cummins will conduct the recall
campaign, including sending owner notifications, and expects to release a safety campaign by 11-July-2024. In any event, Cummins expects to notify owners no later than 21-July-2024.
New Flyer has provided the necessary information for owner notifications to Cummins.
New Flyer does not have a dealer network; dealer notification dates are simply aligned with owner notification dates.
Planned Dealer Notification Date : JUL 21, 2024 – JUL 21, 2024
Planned Owner Notification Date : JUL 21, 2024 – JUL 21, 2024
* NR – Not Reported
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