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June 23, 2022 NHTSA CAMPAIGN NUMBER: 22V448000
Incorrect Axle Spindle Nuts Installed
Bearing failure could lead to wheel detachment, or a loss of control of the trailer, increasing the risk of a crash.
NHTSA Campaign Number: 22V448
Manufacturer Great Dane Trailers
Components SUSPENSION
Potential Number of Units Affected 9
Summary
Great Dane Trailers (Great Dane) is recalling certain 2023 Champion Dry Van trailers. The incorrect axle spindle nuts may have been installed, which could result in bearing failure.
Remedy
Great Dane will provide instructions to owners to install a one-piece spindle nut, and if necessary, replace the bearings and the seal, free of charge. Owner notification letters were mailed on August 10, 2022. Owners may contact Great Dane’s customer service at 1-877-369-3493.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
June 15, 2022 Customer reported receiving 2 trailers with leaking hubs one that had the wheel fall off
June 15, 2022 Manufacturing facility put all remaining trailers on hold and began an investigation
June 20, 2022 Manufacturing facility reported on their findings as to the cause of the issue, and number of suspect trailers in the field
June 20, 2022 The issue was determined to be a safety issue and the customer was asked to remove all 7 suspect trailers from service.
June 23, 2022 Great Dane filed the initial notice of defect with the NHTSA
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
GREAT DANE | CHAMPION | 2023 |
7 Associated Documents
Recall Acknowledgement
RCAK-22V448-1788.pdf 646.254KB
Defect Notice 573 Report
RCLRPT-22V448-8978.PDF 214.043KB
Recall 573 Report- 07/27/2022
RCLRPT-22V448-4668.PDF 214.486KB
Recall Quarterly Report #1, 2022-3
RCLQRT-22V448-1513.PDF 211.121KB
Recall Quarterly Report #2, 2022-4
RCLQRT-22V448-0441.PDF 211.217KB
Issued Owner Notification Letter (Part 577)
RCONL-22V448-4748.pdf 195.788KB
Recall Quarterly Report #3, 2023-1
RCLQRT-22V448-2452.PDF 211.304KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V448&docType=RCL
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- Two 1 inch shaft spindle nuts
- Two 1 inch shaft washers
- Two 1-3/4 inch long cotter pins
- Sold in pairs
- Package Dimensions: 16.764 L X 4.318 H X 11.684 W (Cm)
- Country Of Origin: China
- Item Package Weight:0.226 Kilograms
- Product Type:Nuts
- New trailer nut kits sold in pairs.
- Kits include:Two 2.2 inch long cotter pins,Two Inner diameter 1 inch Trailer nuts, Two Inner diameter 1 inch washers.
- Trailer Nut kits With 1" Washers & Cotter Pins Compatible With 1" Spindle.
- After testing, it can fully cooperate with the original equipment, and it is convenient to replace and install.
- The nut thread is precise, clearly visible, firm, corrosion-resistant, non-rusting, and lasts longer.
- SPINDLE NUT KIT FOR EZ LUBE AXLES WITH D-SHAPED SPINDLE
- Fits Dexter 2K-8K Axles with the EZ lube D-Shaped Spindle
- This Kit Services 1 Axle
- Kit Includes: (2)006-191-00 Spindle Nuts, (2)006-191-00 Spindle Nut Retainer, (2) 005-023-00 Spindle Washer
- 【COMPATIBILITY】- Fits 1'' Trailer Axles, EZ-Lube Axle. We also provide Long Cotter Pins. Convenient for your repair and replacement.
- 【GREAT VALUE PACK】- These 2Sets trailer nut kits include 6Pcs parts: 2Pcs Spindle Castle Nuts (for 1'' thread) + 2Pcs Washers (1'' I.D.) + 2Pcs Cotter Pins (Long: 2.3''). Value-for-money sets! Meet the need for multiple repairs and spare parts.
- 【LONG SERVICE LIFE】- Trailer axle nuts made of high-quality steel, the thread is precise, firm & durable. Color zinc plating treatment, corrosion-resistant, rust-resistant, longer service life.
- 【GALVANIZED WASHERS】- Steel washers ensure good sealing performance, prevent the trailer spindle from shaking, durable enough for long time service, hardly broken.
- 【SATISFACTION GUARANTEE】- For whatever reason, if you are not satisfied, you can contact us for replacement or full refund. Please rest assured purchase.
- 1 castle nut for trailer axle, Nut Set W/ Washers , Cotter Pins Fit For Many Trailer with 1" Axle Shaft
- The external thread is precision machined and tightly connected to the thread, making it precise, clearly visible, firm, corrosion-resistant, non rusting, and has a longer service life. Can be quickly installed.
- Using high-quality steel, the manufacturer coated the product with lubricating oil, which is wear-resistant and rust-proof. It can operate in a short time and has a longer service life.
- 100% brand new, tested by the manufacturer, fully compatible with the original equipment, easy to replace and install, very helpful to you.
- If you receive any defects or quality issues with the product, please contact us through the Amazon platform, and we will send you a replacement or a full refund.
- ✔️Characteristic: Contains 2*Trailer nuts (Inner diameter: 1 inch; Outer diameter: 1.45 inch), 2* cotter pins(Length2.25 inch)and 2* Washers(Inner diameter: 1 inch)
- ✔️ Compatibility: Please note that the product is fit for 1" axle and not for a 1" threaded section
- ✔️Longer life: It is made of new high-quality materials with reliable quality and longer service life
- ✔️Excellent After-Sale Service: If you have any issues with the product, please contact us for troubleshooting help, replacement,or refund. Our aim is to make you satisfy the product and the service we provide.
- Direct replacement - This spindle lock nut kit includes hardware designed to match, on specified vehicles, the original nut, washer and retainer
- Ideal solution - this kit is a reliable replacement for original components that are missing or have failed due to wear
- Durable construction - this kit features quality parts to ensure reliable performance and a long service life
- Trustworthy quality - backed by team of product experts in the United States and more than a century of automotive experience
- Ensure fit - to make sure this part fits your exact vehicle, input your make, model and trim level into the garage tool
Last update on 2024-04-17 / Affiliate links / Images from Amazon Product Advertising API
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131 Technology Circle Savannah, GA 31407 Office: (912) 644-2100 Fax: (912) 644-2100 greatdane.com IMPORTANT SAFETY RECALL NOTICE NHTSA Recall 22V-448 Date: February 7, 2023 «Address_1_» «Address_2» «City», «State» «Zip» «F10» VIN’s: «VIN1» Re: Incorrect 2 Piece Spindle Nut «TO» This notice is being sent in accordance with the requirements of the National Traffic Motor Vehicle Safety Act. Great Dane LLC has determined that certain model year 2023 Great Dane Champion dry van trailers produced in the Brazil, Indiana manufacturing facility may have been produced with the incorrect type axle spindle nuts. Trailers equipped with the incorrect type axle spindle nuts may not have had the bearing end play set correctly. This could lead to bearing failure and potentially a wheel off incident which could lead to a loss of control to the subject trailer, and/or a road hazard to other vehicles, increasing the chances of a crash or injury. Preceding warning signs may include, leaking hub-caps, leaking wheel seals, discolored hub paint, and high bearing end play. It is important to note that no accidents or injuries have been reported from the field. Great Dane will provide parts and pay to replace the bearings, seal, grease and install the proper one piece nut. Repair time should be approximately 4 hours. If you had this repair performed before you received this letter, you may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of the problem associated with this recall. For more information contact Great Dane Customer Service at (877) 369-3493. Federal regulations require that any vehicle lessor receiving this recall notice must forward a copy of this notice to the lessee within ten days. Page 2 of 2 If you conclude that Great Dane LLC has not enabled you to remedy this condition without charge and/or in a reasonable time, a complaint may be submitted to the: Administrator National Highway Traffic Safety Administration 1200 New Jersey Avenue SE Washington, DC 20590 -or- Call the toll-free Vehicle Safety Hotline: 1-888-327-4236; (TTY: 800-424-9153) or go to http://www.safercar.gov ) We regret any inconvenience that this situation may have caused. Great Dane LLC wants to assure you that we are concerned for customer safety and your continued satisfaction with our products. Sincerely, James M Brown Manager, Customer Service/Warranty
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-448 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Great Dane Trailers Submission Date : JUN 23, 2022 NHTSA Recall No. : 22V-448 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Great Dane Trailers Address : 602 E Lathrop Avenue Savannah GA 31415 Company phone : 912-232-4471 Population : Number of potentially involved : 9 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2023-2023 Great Dane Champion Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : Suspensions charged out for this order were configured incorrectly to be sent in with the older 2 piece spindle nut despite the shop order calling for 1 piece nuts and our BOM charging out 1 piece nuts. The supervisor put together the build sheet correctly off of the shop order. One shift read the build sheet and put the correct 1 piece nuts on. The other shift did not, and installed the incorrect 2 piece nuts. Technicians had not been trained to properly install the 2 piece nut, since it was not supposed to be used on this order, and relied on inappropriate training provided for a previous order. This lead to the bearings being preloaded, which caused a bearing failure, and wheel loss in the field. A total of 9 Champion Dry Van trailers may be affected. All other units were either built with the correct 1 piece nut, or were corrected before leaving the manufacturing facility. Production Dates : MAY 26, 2022 – JUN 08, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : Certain 2023 model year Champion dry van trailers produced in the Brazil IN manufacturing facility may have been produced with the incorrect type axle spindle nuts. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Trailers equipped with the incorrect type axle spindle nuts may not have had the bearing end play set correctly. This could lead to bearing failure and Part 573 Safety Recall Report 22V-448 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 potentially a wheel off incident. This could lead to a loss of control to the subject trailer, and/or a road hazard to other vehicles, increasing the chances of a crash or injury. Description of the Cause : NR Identification of Any Warning that can Occur : Preceding warning signs may include, leaking hub-caps, leaking wheel seals, discolored hub paint, and high bearing end play. Involved Components : Component Name 1 : Spindle Nut Component Description : Once Piece Spindle Nut Component Part Number : 40500290 Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : June 15, 2022 Customer reported receiving 2 trailers with leaking hubs one that had the wheel fall off June 15, 2022 Manufacturing facility put all remaining trailers on hold and began an investigation June 20, 2022 Manufacturing facility reported on their findings as to the cause of the issue, and number of suspect trailers in the field June 20, 2022 The issue was determined to be a safety issue and the customer was asked to remove all 7 suspect trailers from service. June 23, 2022 Great Dane filed the initial notice of defect with the NHTSA Part 573 Safety Recall Report 22V-448 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : The customer will check the endplay on the wheel bearings on all 7 units. If the endplay is found to be within tolerance, the customer will remove the two piece nut and install the correct one piece nut. If the endplay is found to be outside of tolerance, the customer will replace the bearings, seal, and grease and install the proper one piece nut. How Remedy Component Differs from Recalled Component : It is a different style spindle nut that is only one piece instead of two. Identify How/When Recall Condition was Corrected in Production : Once the customer reported the problem all remaining units at the plant were double checked. 06/15/2022 Recall Schedule : Description of Recall Schedule : The customer has already been notified however we will send an official notification letter before 08/18/2022 Planned Dealer Notification Date : AUG 18, 2022 – AUG 18, 2022 Planned Owner Notification Date : AUG 18, 2022 – AUG 18, 2022 * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-448 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Great Dane Trailers Submission Date : JUL 27, 2022 NHTSA Recall No. : 22V-448 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Great Dane Trailers Address : 602 E Lathrop Avenue Savannah GA 31415 Company phone : 912-232-4471 Population : Number of potentially involved : 9 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2023-2023 Great Dane Champion Vehicle Type : TRAILERS Body Style : OTHER Power Train : NR Descriptive Information : Suspensions charged out for this order were configured incorrectly to be sent in with the older 2 piece spindle nut despite the shop order calling for 1 piece nuts and our BOM charging out 1 piece nuts. The supervisor put together the build sheet correctly off of the shop order. One shift read the build sheet and put the correct 1 piece nuts on. The other shift did not, and installed the incorrect 2 piece nuts. Technicians had not been trained to properly install the 2 piece nut, since it was not supposed to be used on this order, and relied on inappropriate training provided for a previous order. This lead to the bearings being preloaded, which caused a bearing failure, and wheel loss in the field. A total of 9 Champion Dry Van trailers may be affected. All other units were either built with the correct 1 piece nut, or were corrected before leaving the manufacturing facility. Production Dates : MAY 26, 2022 – JUN 08, 2022 VIN Range 1 : Begin : 1GR1A9024PB503574 End : 1GR1A9026PB503575 Not sequential VIN Range 2 : Begin : 1GR1A9024PB503574 End : 1GR1A9026PB503575 Not sequential VIN Range 3 : Begin : 1GR1A9024PB503574 End : 1GR1A902XPB503577 Not sequential VIN Range 4 : Begin : 1GR1A9021PB503581 End : 1GR1A9023PB503582 Not sequential VIN Range 5 : Begin : 1GR1A9024PB503574 End : 1GR1A902XPB503577 Not sequential VIN Range 6 : Begin : 1GR1A9021PB503581 End : 1GR1A9023PB503582 Not sequential VIN Range 7 : Begin : 1GR1A9021PB503581 End : 1GR1A9023PB503582 Not sequential Part 573 Safety Recall Report 22V-448 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Defect : Description of the Defect : Certain 2023 model year Champion dry van trailers produced in the Brazil IN manufacturing facility may have been produced with the incorrect type axle spindle nuts. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : Trailers equipped with the incorrect type axle spindle nuts may not have had the bearing end play set correctly. This could lead to bearing failure and potentially a wheel off incident. This could lead to a loss of control to the subject trailer, and/or a road hazard to other vehicles, increasing the chances of a crash or injury. Description of the Cause : NR Identification of Any Warning that can Occur : Preceding warning signs may include, leaking hub-caps, leaking wheel seals, discolored hub paint, and high bearing end play. Involved Components : Component Name 1 : Spindle Nut Component Description : Once Piece Spindle Nut Component Part Number : 40500290 Supplier Identification : Component Manufacturer Name : NR Address : NR NR Country : NR Chronology : June 15, 2022 Customer reported receiving 2 trailers with leaking hubs one that had the wheel fall off June 15, 2022 Manufacturing facility put all remaining trailers on hold and began an investigation June 20, 2022 Manufacturing facility reported on their findings as to the cause of the issue, and number of suspect trailers in the field June 20, 2022 The issue was determined to be a safety issue and the customer was asked to remove all 7 Part 573 Safety Recall Report 22V-448 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 suspect trailers from service. June 23, 2022 Great Dane filed the initial notice of defect with the NHTSA Description of Remedy : Description of Remedy Program : The customer will check the endplay on the wheel bearings on all 7 units. If the endplay is found to be within tolerance, the customer will remove the two piece nut and install the correct one piece nut. If the endplay is found to be outside of tolerance, the customer will replace the bearings, seal, and grease and install the proper one piece nut. How Remedy Component Differs from Recalled Component : It is a different style spindle nut that is only one piece instead of two. Identify How/When Recall Condition was Corrected in Production : Once the customer reported the problem all remaining units at the plant were double checked. 06/15/2022 Recall Schedule : Description of Recall Schedule : The customer has already been notified however we will send an official notification letter before 08/18/2022 Planned Dealer Notification Date : AUG 18, 2022 – AUG 18, 2022 Planned Owner Notification Date : AUG 18, 2022 – AUG 18, 2022 * NR – Not Reported
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