Brake Harness Connected Incorrectly – 2015-2023 Doosan Portable Generator Trailers

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March 25, 2024 NHTSA CAMPAIGN NUMBER: 24V230000

Brake Harness Connected Incorrectly

Deenergized brakes will not engage, increasing the risk of a crash.

 

NHTSA Campaign Number: 24V230

Manufacturer Doosan Portable Power

Components SERVICE BRAKES

Potential Number of Units Affected 960

 

Summary

Doosan Portable Power (Doosan) is recalling certain 2015-2023 Portable Generator Trailers. The electric brake harness was connected to the battery disconnect switch instead of the positive distribution lug of the battery, deenergizing the brakes when the battery disconnect switch is in the off position.

 

Remedy

Owners will be instructed to immediately stop towing the affected trailers until repairs have been made. Dealers will correct the wiring, free of charge. Owner notification letters were mailed April 3, 2024. Owners may contact Doosan customer service at 1-800-633-5206. Doosan’s number for this recall is 12-23-8. This recall is an expansion of Doosan recall 23V-859.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


March 28, 2024

Technical Service Bulletin:

G25WDO-T4F / G40WDO-T4F / G50WDO-T4F / G70WDO-T4F Electric Brake harness connection with Battery Disconnect option

 

TSB Number:  12-23-8 Rev. A

 

Class (AA-Safety Mandatory, A-Mandatory, B-Non-mandatory, Product Improvement, Information Only):  AA-Safety Mandatory

 

Models Affected:

G25WDO-T4F (G06, H45, J02)
G40WDO-T4F (G67, H46, H85)
G50WDO-T4F (F90, H35, H86)
G70WDO-T4F (G14, H41, H66, J48)

 

Affected Serial Number Range:

Model Beginning Serial Number Ending Serial Number
G25WDO-T4F

(G06, H45, J02)

473915UJZG06 511935UEAHJ02
G40WDO-T4F

(G67, H46, H85)

482723UIABG67 511675UEAHH85
G50WDO-T4F

(F90, H35, H86)

473669UIZF90 512882UGAHH86
G70WDO-T4F

(G14, H41, H66, J48)

477986UHAAG14 513023UHAHJ48

 

Audience:

Dealers, National Rental Accounts

 

Issue:

For the units with electrical brake and battery disconnect options installed and listed on this bulletin, it has been identified that the electric brake harness connection may be connected to the positive distribution lug of the battery disconnect switch instead of the positive battery cable terminal.  If connected in this manner and the battery disconnect switch is in the off position, the emergency electric brakes will be deenergized.

 

Solution:

To correct, please see instructions that follow:

 

 

  • Remove metal cover around disconnect switch to expose positive distribution connection (Fig. 2)

 

  • Cut any zip ties that secure the electric battery harness. Loosen and remove distribution nut using 9/16” wrench.
  • Remove electric brake harness from positive distribution lug.
  • Reinstall distribution nut and secure using 9/16” wrench.
  • Replace metal cover around disconnect switch.

 

 

 

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Chronology :

Doosan Bobcat North America, Inc. received a field report on 10/4/2023 of a portable generator with both electric brake and battery disconnect options that had the electric brake harness connected to the positive distribution post of the battery disconnect switch instead of the positive battery cable terminal.

Based on the field report, Doosan Bobcat North America, Inc. initiated an internal investigation and determined a defect with the connection point of the electrical brake harness on units with both electric brakes and battery disconnect options and reported NHTSA Recall 23V859.

Further investigation revealed that the issue with the electric brake harness being connected to the positive distribution post of the battery disconnect switch extends to models G25-G50 built beginning 10/31/2015 and to model G70WDO-T4F built between 12/14/2016 and 8/31/2023.

The investigation has ruled out this issue in air compressor models and on generator models larger than G70WDO-T4F

 


12-23-8 – Brake Harness Connected Incorrectly – 2019-2023 Doosan Portable Generator Trailers

 

12-23-8 – Brake Harness Connected Incorrectly – 2019-2023 Doosan Portable Generator Trailers

 


9 Affected Products

Vehicle

MAKE MODEL YEAR
DOOSAN PORTABLE POWER MOBILE GENERATOR 2015-2023

 


5 Associated Documents

Defect Notice 573 Report

RCLRPT-24V230-9670.PDF 214.199KB

 


Recall Acknowledgement

RCAK-24V230-1823.pdf 688.359KB

 


Manufacturer Notices(to Dealers,etc)

RCMN-24V230-1169.pdf 58.121KB

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Remedy Instructions and TSB

RCRIT-24V230-9078.pdf 250.257KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-24V230-2951.pdf 131.416KB

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Latest Recalls Documents

For the Latest and Most recent Recall Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=24V230&docType=RCL

 


 

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Last update on 2024-04-12 / Affiliate links / Images from Amazon Product Advertising API

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