205-1735 – Slide Room Bolt May Puncture Tire and Cause Crash – 2024 Coachmen Catalina & Forest River Aurora Travel Trailers

“This site contains affiliate links for which OEMDTC may be compensated”

February 9, 2024 NHTSA CAMPAIGN NUMBER: 24V094000

Slide Room Bolt May Puncture Tire and Cause Crash

A punctured tire can cause a loss of vehicle control, increasing the risk of a crash.

 

NHTSA Campaign Number: 24V094

Manufacturer Forest River, Inc.

Components TIRES, EQUIPMENT

Potential Number of Units Affected 45

 

Summary

Forest River, Inc. (Forest River) is recalling certain 2024 Coachmen Catalina and Forest River Aurora travel trailers. The tire may contact the slide adjustment bolt and puncture the tire.

 

Remedy

Dealers will replace the slide adjustment bolt and install a shackle kit, free of charge. Owner notification letters were mailed February 19, 2024. Owners may contact Forest River customer service at 1-574-825-4995. Forest River’s number for this recall is 205-1735.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

 


RECALL 24V094 / 2024-079 REMEDY INSTRUCTIONS

Make(s): CATALINA & AURORA
Model(s): ACAT313RLTSLE & AART32RLTS
Model Year(s): 2024

Concern:
The tire may contact the slide ram and/or slide head adjustment bolt.

Turn off LP Gas at LPG Tank(s). Disconnect the vehicles’ battery Positive and Negative, disconnect any House battery(s) Positive and Negative, if equipped with a generator ensure it is off and lastly, ensure the vehicle is disconnected from shore power. Block any tires/wheels to prevent the vehicle from rolling. Failure to do so may result in electrocution, fire or other personal injury, property damage and/or death.

 

REMEDY:

STEP 1: USE A FLOOR JACK TO RAISE THE WHEELS OFF THE GROUND BY JACKING FROM THE MAIN BEAM;

 

STEP 2: PLACE JACK STANDS IN FRONT AND BEHIND THE TIRES

  • 2 – JACK STANDS FOR OFF DOOR SIDE (PLACE UNDER MAIN BEAM)
  • 2 – JACK STANDS FOR DOOR SIDE (PLACE UNDER MAIN BEAM)

 

STEP 3: IF NEEDED ONLY – CUT THE BRAKE WIRES (2) ON THE OFF DOOR SIDE;

  • DO NOT CUT IF NOT NEEDED
  • ENSURE YOU LEAVE ENOUGH WIRING TO HOOK BACK UP USING GEL FILLED CONNECTORS;

 

STEP 4: LOCATE THE BOLTS;

  • USE FLOOR JACKS IN THE CENTER OF THE AXLES TO BALANCE THE AXLES UPON, DO NOT LIFT USING THE AXLES. THIS IS ONLY TO KEEP THE AXLES IN THE LOCATION FOR EASE OF REMOVING THE AP KIT AND INSTALLING THE REPLACEMENT AP KIT;
  • LOCATE SHACKLE BOLTS ATTACHING THE SPRINGS TO THE CHASSIS;
  • LOCATE THE SHACKLE BOLTS ATTACHING THE STEEL SHACKLES TO THE AXLE AND EQUILIZER;
  • REMOVE ALL SHACKLE BOLTS, NUTS AND EQUILIZER FROM THE CHASSIS AND AXLE;
  • DISCARD OF THESE COMPONENTS AS THEY WILL NOT BE REUSED;

 

STEP 5: INSTALL THE NEW AP KIT AND EQUILIZER;

  • MOUNT THE AXLES TO THE BOTTOM/LOWER HOLE OF THE AXLE HANGERS;
  • ENSURE TO FIRMLY SEAT THE SHACLE BOLTS INTO THESE HOLES, USE A HAMMER TO SEAT THE BOLT HEADS AGAINST THE AXLE HANGERS;
  • USE A BOX WRENCH AND PLACE ON THE BOLT HEAD AS A BACKER WRENCH AND HOLD FIRMLY WHILE YOU TIGHTEN THE NUT AGAINST THE AXLE HANGERS AND SHACKLE PLATES TO THE REPLACEMENT EQUILIZER;
  • TIGHTEN UNTIL A MINIMUM OF THREE (3) SHACKLE BOLT THREADS SHOW PAST THE NUT AND THE NUT IS SEATED.
  • FAILURE TO USE A WRENCH MAY STRIP THE SHACKLE BOLT. IF THIS HAPPENS, YOUR DEALERSHIP MAY BE RESPONSIBLE FOR THE COST OF REPLACING THE SHACKLE BOLT(S).

 

STEP 6: RECONNECT BRAKE WIRES ONLY IF THEY WERE DISCONNECTED.

• HOOK BACK UP USING GEL FILLED CONNECTORS;

 

STEP 7: LOWER THE VEHICLE BACK ONTO THE TIRES;

 

STEP 8: TEST BRAKES TO ENSURE PROPER BRAKING FUNCTIONALITY;

 

STEP 9: CLAMP THE OFF DOOR SIDE REAR SLIDE ADJUSTMENT HEAD INTO PLACE WITH A C-CLAMP;

  • REMOVE THE 6” SLIDE ADJUSTMENT BOLT THAT IS NEAR THE LEFT OFF DOOR SIDE REAR TIRE;
  • INSTALL THE 2 ½” BOLT AND NUT AND MAINTAIN THE AJUSTMENT (IN PLACE OF THE BOLT REMOVED);
  • REMOVE C-CLAMP;

 

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [951.38 KB]

 


February 2024

This Notice applies to your vehicle VIN listed above.

Dear Forest River Customer:

This notice is sent in accordance with the requirements of the United States’ National Traffic and Motor Vehicle Safety Act. Forest River has decided that a safety defect, which relates to motor vehicle safety exists in certain 2024 Catalina 313RLTSLE & Aurora 32RLTS Travel Trailer Recreational Vehicles. This is to inform you that your vehicle may contain a defect that could affect the safety of a person.

 

DEFECT/NONCOMPLIANCE:

The tire may contact the slide ram and/or slide head adjustment bolt.

 

EVALUATION OF RISK:

If the tire contacts the slide ram or slide head adjustment bolt, it may puncture. This condition may lead to loss of vehicle control, leading to a crash.

 

WHAT IS FOREST RIVER AND OUR DEALERSHIPS GOING TO DO?

Forest River is notifying dealerships of the recall. You may have the recall corrected at any Forest River dealership. However, it is preferable if you have your selling dealership perform the remedy. Forest River completely covers your cost for the remedy; you will not receive any bill of sale for anything covered under the above recall number.

 

WHAT SHOULD YOU DO?

Please contact your dealer immediately and request a service appointment to schedule the free remedy. A shorter slide adjustment bolt and a 1″ taller AP Kit will be installed, which lifts the vehicle past the minimum clearance needed for axle jounce. The vehicle Owner is responsible for arranging to have the work completed. Please state you have been notified by Forest River of having a recall in process for your vehicle and provide the recall number for the dealership. It is also helpful to the dealership to have a copy of this letter when you take your vehicle in for the recall remedy. You may also visit www.forestriverinc.com for dealer locations.

 

HOW LONG WILL THE REMEDY PROCESS TAKE?

The estimated time of repair is 3.0 hours. However, the dealership may need to keep your vehicle or schedule an appointment with you for a later date to fit into their regular service schedule.

 

WHAT IF YOU HAVE PREVIOUSLY PAID FOR REPAIRS TO YOUR VEHICLE FOR THIS PARTICULAR CONDITION?

If you have already paid for a repair that is within the scope of this defect under recall, you still need to have this recall inspected and/or performed to ensure the correct parts and procedures were utilized.

Additionally, you may be eligible for a refund of previously paid repairs. Refunds will only be provided for within the scope of this defect under recall.

Please send the service invoice to the following address:

Catalina & Aurora
Forest River, Inc.
Attn: WARRANTY MANAGER
PO BOX 30
Middlebury, IN 46540

 

 


Chronology :

On January 30, 2024, the manufacturing plant discovered that the slide head adjustment bolt may interfere with the tires’ side wall. Additionally, it was discovered that the slide ram may also interfere with the jounce of the tire.

On February 1, 2024, the chassis supplier visited the manufacturing plant and replaced all of the slide head adjustment bolts with the appropriate length bolt.

On February 5, 2024, the manufacturing plant contacted their Corporate Standards Manager to review the concern. The Corporate Standards Manager then elevated the concern to Forest River’s Office of Corporate Compliance (“OCC”). OCC opened a research item the same day.

On February 9, 2024, Forest River’s Corporate Recall Committee voted to recall. A Stop Sale Notice will be issued immediately following the filing of this recall.

 


2 Affected Products

Vehicles

MAKE MODEL YEAR
COACHMEN CATALINA 2024
FOREST RIVER AURORA 2024

 


6 Associated Documents

Miscellaneous Document – Stop Sale Notice – 205-1735

RMISC-24V094-0524.pdf 146.444KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [143.01 KB]

 


Recall 573 Report – Defect Notice

RCLRPT-24V094-1120.PDF 215.58KB

 


Recall Acknowledgement

RCAK-24V094-8119.pdf 646.01KB

 


ISSUED Owner Notification Letter(Part 577)

RCONL-24V094-9551.pdf 242.795KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [237.10 KB]

 


Manufacturer Notices(to Dealers,etc)

RCMN-24V094-0214.pdf 205.832KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [201.01 KB]

 


Remedy Instructions and TSB

RCRIT-24V094-9127.pdf 974.21KB

Loader Loading...
EAD Logo Taking too long?

Reload Reload document
| Open Open in new tab

Download [951.38 KB]

 


Latest Recalls Documents

For the Latest and Most recent Recall Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=24V094&docType=RCL

 


 

Bestseller No. 1
FOLIV 907pcs Grade 8.8 Metric Bolt Assortment, M4 M5 M6 M8 Heavy Duty Bolts and Nuts Kit, Yellow Zinc Plated, Length from 12-30mm
  • GRADE 8.8 ALLOY STEEL MATERIAL: Corrosion resistance, good wear resistance, high hardness.
  • M4 M5 M6 M8 METRIC SIZES: This metric bolts and nuts kit includes 70 sets M4 bolts nuts washers assortment, 46 sets M5, 64 sets M6, 45 sets M8, totally 225 sets, 907pcs.
  • PROFESSIONAL LABELED PACKAGE: All the nuts and bolts are organized in a sturdy transparent box and all the sizes will not mix up. Clear labels on cover is convenient for users to get the sizes they need. If unfortunately box damaged on shipping way, please contact us we will send you a new box.
  • WIDE APPLICATIONS: The bolts kit are widely used in machinery, furniture, car and motorcycle repair and DIY design.
  • GREEN PROTECTION: FOLIV is donating from this purchase to White Memorial Conservation Center Inc., which is providing year-round environmental education programs for children and adults to protect natural resources (i.e. vegetation, water, soil, and air). Hope we could do something for this beautiful green world.
Bestseller No. 2
200PCS Nuts and Bolts 1/4-20 x 1/2”, 3/4”, 1”, 1-1/2”, 2”, 2-1/2”, 3” Carbon Steel Hex Bolts and Nuts Assortment Kit Hardware Screws Set (7 Different Sizes)
  • Heavy Duty Material: Bolt kits are made of high quality carbon steel, with excellent anti-rust, wear resistance and corrosion resistance property, high hardness&strength, can be used in extreme environments.
  • Common Practical Sizes: Use for fastening metal, wood and plastic materials together. Includes sizes 1/4” - 20, 1/4”- 20 x 2”, 1/4” - 20 x 2-1/2”, 1/4”- 20 x 3, 1/4”- 20 x1/2”, 1/4” - 20 x 3/4”, 1/4” - 20 x 1”, 1/4”- 20 x 1” -1/2”.
  • Matching Nuts and Bolts: A variety of quantity to suit your needs, 40PCS heavy duty hex bolts +40PCS hex nut+80PCS flat washer+40PCS lock washer. (200pcs in total)
  • Plastic Heat Seal Package: Come with a packing box, All of screws and nuts are packed in it, which is convenient for storage.
  • Reliable Quatilty & Service: We provide service for our product quality problem, if you're have any issue with our product, please feel free to contact us, we will solve it for you~
Bestseller No. 3
Lytool 1/2inches-13 x 8inches Hot Dipped Galvanized Carriage Bolt w/Nuts & Flat Washers, Quantity 25 - by Fastener Depot, LLC
  • Coarse Thread
  • Superior Corrosion Resistance
  • Hot Dipped Galvanized Finish
  • Grade A
  • 6" of Thread
Bestseller No. 4
SATANTECH 246PCS Hex Head Nuts and Bolts Assortment Kit, Stainless Steel 1/4-20, 5/16-18,3/8-16 Bolts and Nuts Kit, Assorted Nuts and Bolts, Flat & Spring Lock Washers with Case
  • 【Multi-size Hex Head Nuts and Bolts】: Nice nuts and bolts assortment includes a total of 10 sizes: 1/4"-20 x 3/4", 1/4"-20 x 1-1/2", 1/4"-20 x 1", 1/4"-20 x 2", 5/16"-18 x 3/4", 5/16"-18 x 1", 5/16"-18 x 1-1/2", 5/ 16"-18 x 2", 3/8"-16 x 2-1/2" and 3/8"-16 x 1-1/2",meeting all demands.
  • 【High Quality 304 Stainless Steel】: Nuts and bolts, washers are 100% made of high quality 304 stainless steel, which has superior anti-rust and abrasion resistance, anti-oxidation, corrosion resistance, no deformation, sturdy and durable, ensuring the service life of nuts and bolts.
  • Bolts Nuts and Washer Assortment Kit】: Various sizes of 1/4", 3/8", 5/16"nuts and bolts, flat washers, spring washers 246pcs in total, standard hex heads screws , clear threads, even force, precise grip, speeding up the fastening process in many applications.
  • 【Box with Compartments】: Bolts and nuts are stored in separate compartments inside the box , everything is kept in order, easy to take and storage. The reinforced box with detailed size information sheet pasted on both sides, even if mixed, can be quickly corresponded to the correct size.
  • 【Wide Range of Applications】: Assorted nuts and bolts can be widely used in a variety of precision machinery, classification instruments, electronic products, household appliances, communication products ,and also suitable for small repairs of door handles, lamps, locks, toys, or other uses in garages and homes.
Bestseller No. 5
Hard-to-Find Fastener 014973243852 Tap Hex Bolts, 1/4-20 x 2, zinc, 100 Count
  • Diameter: 1/4-Inch
  • Length: 2-Inch
  • Material: Steel
  • Finish: Zinc
  • Head Style: Hex (7/16 Wrench)
Bestseller No. 6
3/8-16 x 1-1/2" Carriage Bolts and Nuts Kit, Round Head Square Neck Screws, Stainless Steel 18-8 (304), 10 Sets
  • Carriage Bolts are a robust and durable fastener solution. Carriage Bolts feature a square section underneath their head, which makes them self-locking when used within a square hole.
  • Due to the head there is no groove type that can be used with a power assisting tool. It can also be hidden during actual use to prevent disassembly.
  • High Quality Material 18-8 (304) Stainless Steel Carriage bolts Used widely in the home and office appliances, communication equipment, ship assembly, and other machinery industry.
  • Size: Bolt 3/8-16 x 1-1/2"; Hex Nuts: 3/8"-16; Flat Washer: 3/8".
  • Package Included: 10 PCS Carriage Bolts, 10 PCS Hex Nuts and 10 PCS Flat Washers.
Bestseller No. 7
3/8X6 Carriage Bolt
  • Carriage Bolts are designed to fasten a wooden face to either wood or metal
  • Flat head provides a semi-flush finish to applications
  • The heads is designed to eliminate the need for a washer
  • Square underside of the head is self locking to eliminate the need for a driving tool
  • Galvanized finish is perfect for rust prevention
Bestseller No. 8
National Hardware N347-252 2160 Eye Bolt in Zinc plated, 10 pack,3/8" x 4"
  • National Hardware's 3/8" x 4" Eye Bolt is designed for home and industrial applications.
  • Manufactured from steel wire for durability.
  • Easy installation.
  • For interior and exterior applications.
  • Safe Working Load of 160 lbs
Bestseller No. 9
(5 Sets) 5/16-18x5" Stainless Steel Hex Head Screws Bolts, Nuts, Flat & Lock Washers, 18-8 (304) S/S, Fully Threaded by Bolt Fullerkreg
  • A Hexagon Bolt is a threaded fastener with a hexagonal head shape, and are designed to be installed using a spanner. Hexagon bolts are favoured for their robust shape, which makes them suitable for more heavy-duty fastening applications. Hexagon bolts are also generally available in larger sizes than alternative fasteners.
  • As their name suggests, Full Thread Hexagon Bolts are fully threaded. This type of bolt is required when the shaft of a fastener is being inserted completely into a threaded hole. Fully Threaded Bolts are often used to securely fasten two threaded sections together.
  • Made from 18-8 stainless steel, FullerkregⓇ brand screws have good chemical resistance and may be mildly magnetic. Length is measured from under the head.
  • Screws that meet ASME specifications comply with these dimensional standards.DIMENSIONS: Diameter: 5/16" | Length: 5" | Thread Type: 18 tpi Coarse Thread (Standard)
  • Package includes five each of bolts, hex nuts , Flat & Lock washers
Bestseller No. 10
1/4-20 x 2" (1/2" to 6" Available) Carriage Bolts Screws, Stainless Steel 18-8 (304), Round Head, Square Neck, Fully Threaded, 25 PCS
  • The carriage bolts are 100% stainless steel 18-8 (304) which offers a high level of chemical and corrosion resistance.
  • System of Measurement: Inch; Finish: Bright Finish.
  • Thread Diameter: 1/4 Inch; Thread Count: 20; Head Diameter: 0.594 Inch; Head Height: 0.145 Inch; Screw Length: 2 Inch.
  • Package Included: 25 x Carriage Bolts.
  • These bolts can be used in high-stress applications, such as valves, pumps, motors, and automotive suspension systems.

Last update on 2024-04-24 / Affiliate links / Images from Amazon Product Advertising API

This product presentation was made with AAWP plugin.

 


Leave a Comment

Share to...