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January 30, 2024 NHTSA CAMPAIGN NUMBER: 24E006000
Overloaded Electrical System May Cause Fire
Overloaded electrical circuits can overheat, increasing the risk of fire.
NHTSA Campaign Number: 24E006
Manufacturer Weldon Division of Akron Brass
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 769
Summary
Weldon Division of Akron Brass (Akron Brass) is recalling certain Hercules HC 1.7 Node multiplex nodes, part number 6060-2010-00. In the event of a short circuit or wiring failure, the firmware in the node may fail to shut off the output pin, resulting in overloaded electrical circuits.
Remedy
Weldon will update the firmware, free of charge. Owner notification letters were mailed February 08, 2024. Owners may contact Akron Brass customer service at 1-800-228-1161. Akron Brass number for this recall is TBS-24-002. This recall involves the same issue as stated in previous safety recall 23E-084. Vehicle owners may have vehicles that are affected by one or both recalls.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
TECHNICAL SERVICE BULLETIN 24-002D February 1, 2024
V‐MUX HC1.7 Input / Output Node
IMPORTANT SAFETY RECALL INFORMATION NHTSA RECALL 24E‐006
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act. Weldon, a division of Akron Brass Company, has decided a safety related defect exists in firmware used on certain V‐MUX Hercules HC1.7 I/O Nodes, Weldon Part Number 6060‐2010‐00 produced between October 30, 2023 and December 15, 2023. Only version 1.00 is affected. Versions 1.01 and newer are not subject to this recall. This recall involves the same issue as stated in previous safety recall 23E‐084. Vehicle owners may have vehicles that are affected by one or both recalls.
In the affected products, short circuit protection may not function properly. In the case of a short circuit in the wiring or the connected load, overheating of the wiring or the load may occur. Depending on how the product is installed in the vehicle, this could increase the risk of a vehicle fire.
You are receiving this notice because Weldon records indicate you have received shipments of affected units. Please see attached list of shipments and dates and your order numbers that need to receive a firmware update.
Devices at your facility not yet installed on vehicles (w/o design files) can be remedied by updating the firmware to the latest version available on Akron website (in the same location as the other OS) https://smhttp‐ssl61500.nexcesscdn.net/media/pdf/AllOSFiles20240201.zip or download OS from Akron as you typically would.
Completed vehicles that remain at your facility may have all the affected Hercules HC 1.7 nodes installed updated at the same time and without accessing the individual nodes or design files. To do this, use the Weldon update utility app and the downloader kit. This update is estimated to take 5‐10 minutes.
https://urldefense.com/v3/__https:/www.akronbrass.com/index.php/akronbrass_admin/attachment_download/do wnload/?d=0&file=pdf*2FV‐MUX8x16OSv1.05Utility.exe__;JQ!!NlLrMPuo!tTFAr80cj7T‐P1umIXcGV1p5zkbn7aoN5zReipbBNyykbVxaPY8JXy9CtO8pGg0ZkqSAA992sYI7XYHb7fZ1tTRyiSs$
Weldon will provide owner notification letters to vehicle owners and will provide a free remedy to units installed on vehicles. Typically this will be through the Weldon service network as the owner makes arrangements. Please provide Weldon with the applicable vehicle owner contact information.
Please contact Cherish Porter cporter@idexcorp.com 330‐576‐8727 at Weldon to confirm that Weldon will notify vehicle owner with letters regarding this recall on your behalf. Please provide the contact information on where to send the owner letters. Weldon will provide the quarterly update reports to you for your vehicles as we file them with NHTSA.
Please note that it is a violation of Federal Law to deliver a new motor vehicle or any item of motor vehicle equipment which is subject to a recall until the remedy has been performed.
If you believe there is a failure to remedy this defect without charge to the end user/owner of the vehicle and within a reasonable period of time, you may submit a written complaint to the Administrator, NHTSA, 1200 New Jersey Ave, SE, Washington, DC 20590, or call the Vehicle Safety Hotline 1‐888‐327‐4336 (TTY: 1‐800‐424‐9153) or go to http://www.safercar.gov.
Thanks for your prompt attention to this matter and continued support of Weldon.
Customer Care PH. 800.228.1161
Chronology :
November 2023 – Weldon filed a recall report (23E-084) for a similar type of device (multiplex node) after identifying an issue with the electrical current sensing calibration. Subsequently, Weldon reviewed the performance of a product with a similar function, the Hercules HC node.
December 2023 – The results of Weldon’s initial testing indicated the Node fused internally and performed in a safe manner.
January 2024 – Additional testing of production samples indicated that a short circuit in vehicle wiring could cause overheating of the node.
On January 24, 2024, Weldon decided to conduct a recall and issue a firmware update to remedy the issue.
23E084 – Overloaded Electrical System May Cause Fire – Weldon 8×16 Input-Output Node Vehicle Multiplex Systems
1 Affected Product
Equipment
BRAND | PART NO. | PRODUCTION DATES |
WELDON | V-MUX HERCULES HC NODE |
4 Associated Documents
Defect Notice 573 Report
RCLRPT-24E006-9105.PDF 214.24KB
Recall Acknowledgement
RCAK-24E006-8552.pdf 763.094KB
Manufacturer Notices(to Dealers,etc)
RCMN-24E006-0018.pdf 138.617KB
ISSUED Owner Notification Letter(Part 577)
RCONL-24E006-6590.pdf 151.207KB
Latest Recalls Documents
For the Latest and Most recent Recall Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=24E006&docType=RCL
- Efficient setting key: the multifunctional battery capacity indicator has a new design of the front setting button, and have several functions: cycle voltmeter/battery percentage, turn on the backlight, black, sleep mode, battery type selection etc.
- Humanized designs: the battery capacity voltage indicators are designed with switched function button, you can press to check the battery capacity or real-time voltage and turn off, with alarm design, the battery meter display will flash when the battery capacity is low
- Fit different battery: the battery gauge indicators are compatible with 12V/ 24V/ 36V/ 48V/ 60V/ 72V/ 84V acid battery, ternary lithium battery, polymer lithium-ion battery, 3 -15 series lithium ion battery, storage battery, water battery and more
- LCD display: the battery capacity gauge indicators come with PVC waterproof screen protector with bright back-light, which makes you can read the results on the clear LCG display from different angles, low working power consumption and the max is 5 mA
- Suitable for: the battery meters with alarms can be applied to different machines and places such as garden, home, office and more, can serve you for a long time, meeting your different needs and practical battery indicators will give you nice experience
- Fits for DC 12V/24V cars, test range: DC 7V-35V; Each voltage meter has passed QC test prior to shipping
- Made of high quality PC material, durable and waterproof, works well in wet enviroment
- EASY TO READ: Bright and clear led digital display, reads fine on any light condition
- EASY TO INSTALL: Comes with mounting plates, tightening rings, spade connectors and screws for easy installation and wiring
- Measurement Accuracy: 0.1V-0.2V, perfect for car/motorcycle/RV/truck/boat/ATV/UTV etc.
- 【Meet Different Needs】 The 12V round voltmeter comes with a panel and a nylon nut, which can be mounted separately on the 29mm diameter mounting hole or fixed on the matching panel, so that it could meet your different mounting needs.
- 【Blue LED Display】 This 12V battery meter with blue LED light, can be widely used under DC 12V 24V. With the digital voltage meter, you can easily monitor the voltage status of your car battery in real times, especially in dark environments.
- 【Waterproof & Useful】 The marine voltmeter gauge is waterproof design, so this LED voltmeter is safe to use even in moist environments. And also the mini voltmeter is fit for 12V 24V cars, automotive, motorcycles, RVs, SUV, Off-road, ATV, boats, marine, ships, trucks, tractor, etc.
- 【Measuring Range】 The rating of this battery voltage monitor is DC 8-48V, and its accuracy is 0.1V. With the precise 3-digit LED digital voltmeter, you can better monitor of the car's battery voltage status, helping to extend battery life.
- 【Easy installation】 This 12 volt battery monitor comes with a set of wires, two mounting screws, a matching panel and a nylon nut, making it easy to install and use.
- HIGH PERFORMANCE DUAL USB CHARGING PORTS - 24W / 4.8A USB Car Charger charges your favorite mobile devices Compatible for iPad (max speed), iPhone XS, XR, 8 Plus (max speed), HTC, Galaxy, MP3 Players, Digital Cameras, PDAs, Mobile Phones.
- REAL-TIME MONITORING - Concise LED screen displays vehicle’s operating voltage (12V/24V) or the total USB charging output (5V/4.8A Max) in real time, fully controlling the whole charging process. The LEDs are bright enough to read the display without being a distraction while driving.
- SAFE ON THE GO - Intelligent circuit design protects against short circuiting, over-heating, over-currents, and over-charging. Charging stops when battery is full.
- COMPACT DESIGN - One of the industry's smallest USB car chargers for added portability, featuring two USB ports and an LED Display make it easy to access after dark. Input: 12-24V; Output: DC 5V 4.8A or 24W (Shared by two ports). One Year Warranty.
- 12 MONTHS WARRANTY - Comes with 30 days Money Back Guarantee and 12-Months Hassle-free Replacement Warranty.
- APPLICABLE BATTERY --- DROK digital battery monitor is suitable for 10-100V (12v 24v 36v 48v 60v 72v 96v) lithium battery, lead-acid battery, lithium iron phosphate battery, Ni MH battery. Default 12 volt lead acid battery.
- APPLICATION --- this multimeter can be used as battery voltage meter, battery capacity tester and temperature indicator panel for car, marine, RV, boat, etc.
- PROTECTION --- the battery power detector comes with protective shell, dustproof waterproof surface; input reverse connection protection.
- LCD DISPLAY --- the battery status reader adopts clear LCD color screen, displays battery capacity, voltage, temperature value(switched by the key).
- ALARM --- if low voltage, red indicator flashes and buzzer alarms.
- 【1% Accuracy Measurement】Shunt-type monitor design provides much more accurate real-time voltage and current draw measurement.
- 【Protect the batteries】With High and low capacity alarm functions, our battery monitor with shunt will alarm, and backlight and voltage value will flash simultaneously to protect the batteries from getting over-discharged.
- 【Fit for all battery】The batter tester is compatible with various battery types, including Lead Acid (AGM, GEL), Lithium Iron Phosphate, Lithium-ion, Nickel-metal hybrid. compatible with batteries operating at 12 volts, 24 volts, and 48 volts.
- 【Easy To read】Displays multiple electronic parameters, including Voltage, Current, Consumed Power, Battery Capacity, and battery degradation rate with a customized brightness high-definition Backlight Display.
- 【Easy to Install】Transparent shunt holder makes the battery tester easier to mount the shunt. And the 20ft Shielded cable allows you to monitor the battery status from a distance.
- Universal battery capacity indicator voltage meter - wide voltage input range DC 12V-84V Lead-acid Batteries and 3S-26S Lithium Batteries: Ternary lithium batteries, polymer batteries, lithium-ion batteries, storage batteries.
- Multifunctional Battery Capacity voltage meter Indicator - Battery tester Right Switch key can switch voltmeter, battery percentage, switch off. Left setting key have several functions: Cycle voltmeter/battery percentage, turn on the backlight, black, sleep mode, battery type selection etc.
- High Quality of battery voltage meter - Large LCD screen display with green backlit and low power consumption.Two display modes can be available: battery symbol and battery percentage, battery symbol and voltmeter.
- Safety to Use - The battery voltage meter Built-in 30cm power cable, simple to connect. Reverse protection design, won't burn if connect reversely.
- Portable and Waterproof voltage meter- Small size, light weight, equipped with a PVC film, the surface is waterproof.
- Dual-display: it can display auto battery voltage and temperature inside the car simultaneously(this is for Fahrenheit)
- External temp sensor: its external temp sensor allows you to bend sensor to avoid possible heating/ direct sunshine so that you can acquire more accurate results
- Safe usage: the monitor has built-in fuse, making safe usage possible and causing no damage to your car
- Easy reading: it screen is made of LED material, hence it is easy and convenient for you to read even in dim light
- Switch Control:The voltage gauge waterproof a more accurate battery voltage. You can toggle between voltage and battery percentage or turn it off to reduce battery drain while in storage.
- oltage Gauge: Support 5-48V Input Voltage. Power display range 0-100%. Precise 3-bit LED digital display.
- Check States: Battery Capacity Voltage Monitor Gauge Indicator better helps you to early notice your car voltage condition.
- Widely Use: Fit for 5-58V Cars, Motorcycles, RV, SUV, Off-road, ATV, Boat, Marine, Ship, Truck, Tractor etc.Mini size and easy to install.
- Package Includes: 1 x Car Voltmeter Gauge; 2 x Insulated Terminals; 2 x Screws, 2 x Wires.
- Efficient setting key: the multifunctional battery indicator has a new design of the front setting button, and have several functions: cycle voltmeter/battery percentage, turn on the backlight, black, sleep mode, battery type selection etc.
- Practical designs: the battery capacity voltage indicators are designed with switched function button, you can press to check the battery capacity or real-time voltage and turn off, with alarm design, the battery meter display will flash when the battery capacity is low
- Fit Different Battery: the battery gauge indicators are compatible with 12V/ 24V/ 36V/ 48V/ 60V/ 72V/ 84V acid battery, ternary lithium battery, polymer lithium ion battery, 3 -15 series lithium ion battery, storage battery, water battery and more, note: if your meter always shows, it means that you have the wrong battery code and need to double-check and the correct code
- Fit different battery: the battery gauge indicators are compatible with 12V/ 24V/ 36V/ 48V/ 60V/ 72V/ 84V acid battery, ternary lithium battery, polymer lithium-ion battery, 3 -15 series lithium ion battery, storage battery, water battery and more
- Where to use: the battery meters with alarms can be applied to different machines and places such as garden, home, office and more, can serve you for a long time, meeting your different needs and practical battery indicators will give you nice experience
Last update on 2024-04-12 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
SEOCONTENT-START
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 24E-006
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Weldon Division of Akron Brass JAN 30, 2024 NHTSA Recall No. : 24E-006 Manufacturer Recall No. : TSB 24-002 Manufacturer Information :
Manufacturer Name : Weldon Division of Akron Brass Address : 3656 Paragon Drive
COLUMBUS OH 43228
Company phone : 999
Population :
Number of potentially involved : 769 Estimated percentage with defect : 100 %
Equipment Information : Brand / Trade 1 :
Model : Weldon
Hercules HC 1.7 Node Part No. : 6060-2010-00 Size : N/A Function : Multiplex Node
Descriptive Information : The recall population was determined based on product specifications associated with a specific firmware version and date range. Recalled products have a different firmware version, serial number, and date range than those not included in the recall.
Production Dates : OCT 30, 2023 – DEC 15, 2023
Description of Defect :
Description of the Defect : The node may not shut off the output pin if there is a short circuit in the vehicle wiring or other devices installed on the vehicle.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : In the event of a short circuit or wiring failure in the vehicle, the node may
not turn off power. If the electrical circuits become overloaded, depending on how the node is wired into the vehicle, including whether the wiring is located near a fuel source, there is an increased risk of heat related damage or fire.
Description of the Cause : NR
Identification of Any Warning
that can Occur :
None Part 573 Safety Recall Report 24E-006 Page 2 Involved Components : Component Name : NR Component Description : NR Component Part Number : NR Supplier Identification : Component Manufacturer
Name : NR Address : NR
NR
Country : NR Chronology :
November 2023 – Weldon filed a recall report (23E-084) for a similar type of device (multiplex node) after identifying an issue with the electrical current sensing calibration. Subsequently, Weldon reviewed the performance of a product with a similar function, the Hercules HC node.
December 2023 – The results of Weldon’s initial testing indicated the Node fused internally and performed in a safe manner.
January 2024 – Additional testing of production samples indicated that a short circuit in vehicle wiring could cause overheating of the node.
On January 24, 2024, Weldon decided to conduct a recall and issue a firmware update to remedy the issue. Description of Remedy :
Description of Remedy Program : Update the installed firmware in the node using an updater application
that can be downloaded from the company website.
The same updater used in Akron TSB 23-001 NHTSA 23E084 is used to update the firmware in the affected devices.
Service provider will be compensated so there is no cost to vehicle owner for this firmware update.
Nothing needs to be removed from the truck, this is a firmware update accomplished by plugging into the truck to upload the latest firmware. How Remedy Component Differs from Recalled Component : Firmware number on the device determines the range of devices that shall be recalled. Version 1.00 to be recalled. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 24E-006
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
Identify How/When Recall Condition was Corrected in Production :
Firmware updated to 1.01 January 19, 2024.
Recall Schedule :
Description of Recall Schedule : Weldon will notify affected vehicle owners of the recall upon NHTSA
approval of the owner notification letter and upon receipt of customer contact information from each OEM. Weldon does not have dealers. Pace of sending the owner letters follows the availability of customer contact information from vehicle OEMs. The remedy process is the same as 23E084.
Planned Dealer Notification Date : FEB 09, 2024 – FEB 23, 2024
Planned Owner Notification Date : FEB 16, 2024 – MAR 22, 2024 Purchaser Information :
The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment:
Name : NR Address : NR
NR Country : NR Company Phone : NR
* NR – Not Reported
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TECHNICAL SERVICE BULLETIN 24-002E
V‐MUX Hercules HC Input / Output Node
February 8, 2024
IMPORTANT SAFETY RECALL NHTSA RECALL
24E‐006
This notice is sent to you in accordance with the National Traffic and Motor
Vehicle Safety Act. Weldon, a division of Akron Brass Company, has decided that
a defect, which relates to motor vehicle safety, exists in certain V‐MUX Hercules
HC I/O Nodes, Weldon Part Number 6060‐2010‐00.
In the affected products, short circuit protection may not function properly. In
the case of a short circuit failure in the vehicle wiring or the connected device, overheating of the wiring or the
connected device may occur, and depending on how the product is installed in the vehicle, this could increase the risk
of a vehicle fire. This is the same issue identified on Weldon 8 x 16 nodes that are covered under previous recall 23E‐
084. While you may have a vehicle covered by both recalls, the same software update fixes all the nodes on the vehicle.
You are receiving this notice because your vehicle manufacturer records indicate you have received a vehicle that
contains an affected unit or units. Vehicles equipped with these devices need a firmware or software update. You
may also receive a notice from the vehicle manufacturer.
All the affected nodes installed in your vehicle can be updated with one connection to the V‐MUX network, without
accessing the individual nodes. The design files and functionality are not affected. A Weldon service app and the
downloader kit is utilized to make the firmware update, free of charge. This update is estimated to take an average of
5‐10 minutes and can be completed when the vehicle is in PM without other changes.
Weldon will provide the update application to authorized service providers to install the firmware update along with
instructions.
Please contact Weldon Customer Service fsg‐rma@idexcorp.com and reference this recall number and provide your
agency name and mailing address to obtain the remedy at no cost to you.
Please note that it is a violation of Federal Law to deliver a new motor vehicle or any item of motor vehicle
equipment which is subject to a recall until the remedy has been performed.
If you believe there is a failure to remedy this defect without charge to the end user/owner of the vehicle and within
a reasonable period of time, you may submit a written complaint to the Administrator, NHTSA, 1200 New Jersey
Ave, SE, Washington, DC 20590, or call the Vehicle Safety Hotline 1‐888‐327‐4336 (TTY: 1‐800‐424‐9153) or go to
http://www.safercar.gov.
Thanks for your prompt attention to this matter and continued support of Weldon.
Customer 24-002E Care PH. 800.228.1161
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TECHNICAL SERVICE BULLETIN 24-002D February 1, 2024
V‐MUX HC1.7 Input / Output Node
Customer Care PH. 800.228.1161
24-002D
IMPORTANT SAFETY RECALL INFORMATION
NHTSA RECALL 24E‐006
This notice is sent to you in accordance with the National Traffic and Motor
Vehicle Safety Act. Weldon, a division of Akron Brass Company, has decided a
safety related defect exists in firmware used on certain V‐MUX Hercules HC1.7
I/O Nodes, Weldon Part Number 6060‐2010‐00 produced between October 30,
2023 and December 15, 2023. Only version 1.00 is affected. Versions 1.01 and
newer are not subject to this recall. This recall involves the same issue as stated
in previous safety recall 23E‐084. Vehicle owners may have vehicles that are affected by one or both recalls.
In the affected products, short circuit protection may not function properly. In the case of a short circuit in the wiring
or the connected load, overheating of the wiring or the load may occur. Depending on how the product is installed in
the vehicle, this could increase the risk of a vehicle fire.
You are receiving this notice because Weldon records indicate you have received shipments of affected units. Please
see attached list of shipments and dates and your order numbers that need to receive a firmware update.
Devices at your facility not yet installed on vehicles (w/o design files) can be remedied by updating the firmware to
the latest version available on Akron website (in the same location as the other OS) https://smhttp‐ssl‐
61500.nexcesscdn.net/media/pdf/AllOSFiles20240201.zip or download OS from Akron as you typically would.
Completed vehicles that remain at your facility may have all the affected Hercules HC 1.7 nodes installed updated at
the same time and without accessing the individual nodes or design files. To do this, use the Weldon update utility
app and the downloader kit. This update is estimated to take 5‐10 minutes.
https://urldefense.com/v3/__https:/www.akronbrass.com/index.php/akronbrass_admin/attachment_download/do
wnload/?d=0&file=pdf*2FV‐MUX8x16OSv1.05Utility.exe__;JQ!!NlLrMPuo!tTFAr80cj7TP1umIXcGV1p5zkbn7aoN5zReipbBNyykbVxaPY8JXy9CtO8pGg0ZkqSAA992sYI7XYHb7fZ1tTRyiSs$
Weldon will provide owner notification letters to vehicle owners and will provide a free remedy to units installed on
vehicles. Typically this will be through the Weldon service network as the owner makes arrangements. Please
provide Weldon with the applicable vehicle owner contact information.
Please contact Cherish Porter cporter@idexcorp.com 330‐576‐8727 at Weldon to confirm that Weldon will notify
vehicle owner with letters regarding this recall on your behalf. Please provide the contact information on where to
send the owner letters. Weldon will provide the quarterly update reports to you for your vehicles as we file them
with NHTSA.
Please note that it is a violation of Federal Law to deliver a new motor vehicle or any item of motor
vehicle equipment which is subject to a recall until the remedy has been performed.
If you believe there is a failure to remedy this defect without charge to the end user/owner of the vehicle and within
a reasonable period of time, you may submit a written complaint to the Administrator, NHTSA, 1200 New Jersey
Ave, SE, Washington, DC 20590, or call the Vehicle Safety Hotline 1‐888‐327‐4336 (TTY: 1‐800‐424‐9153) or go to
http://www.safercar.gov.
Thanks for your prompt attention to this matter and continued support of Weldon.
**************************************************************************************************************
**************************************************************************************************************
**************************************************************************************************************
SEOCONTENT-END