R23-022 – Software Error May Cause Unintended Acceleration – 2022-2023 New Flyer XD35, XD40, XN35, XN40, & 2023 XD60, XE35, XE40, & XN60 Transit Buses

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December 22, 2023 NHTSA CAMPAIGN NUMBER: 23V898000

Software Error May Cause Unintended Acceleration

Unintended acceleration can increase the risk of a crash.

 

NHTSA Campaign Number: 23V898

Manufacturer New Flyer of America, Inc.

Components VEHICLE SPEED CONTROL

Potential Number of Units Affected 211

 

Summary

New Flyer of America, Inc. (New Flyer) is recalling certain 2022-2023 XD35, XD40, XN35, XN40, and 2023 XD60, XE35, XE40, and XN60 transit buses. Due to a software error, unintended acceleration may occur during certain conditions.

 

Remedy

New Flyer will update the vehicle software, free of charge. Owner notification letters are expected to be mailed February 14, 2024. Owners may contact New Flyer customer service at 1-800-241-2947. New Flyer’s number for this recall is R23-022.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


December 21, 2023

IT60895

Update Bus Programming for CM-3033 Modules

CM-3033 module address detection was running continuously causing issues with bus operation.

Update bus programming to modify the address sub-routine to only take place upon vehicle power-up.

 

PROCEDURE:

1. Contact your New Flyer Regional Product Support Manager and obtain updated programming for all the CM-3033 modules located inside the bus.

2. Follow standard procedure for updatating the programming for the CM-3033 modules. Programing obtained from your Regional Product Support Manager is SR specific and Node specific.

3. Once the updated programming has been loaded to each CM-3033 module, test the bus to ensure all systems are functioning as intended.

4. Clean up all tools and debris and return the bus to service condition.

 

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Chronology :

On December 5th, 2023, New Flyer received a Field Report of a bus that went into an engine high-rpm condition. The bus was stopped and towed back to the property.

Over the next days, our Technical Support Specialist (TSS) worked with our technician and determined the module/node was continuously running an address subroutine. With this occurring, after a node is powered-up and the address is assigned, if there is any failure in the addressing resistor, the result will be that the node in question will enter an “error state”. If this happens, all outputs will hold and remain in “last known state”.

A modified program was tested and confirmed on December 15th, 2023.

This issue was presented to the Safety Committee for review on December 20, 2023, which resulted in concurrence a recall should be issued, culminating with this 573 report.

There are no other known Field Reports or Warranty Claims for this issue, and no reported accidents/injuries.

 


12 Affected Products

Vehicles

MAKE MODEL YEAR
NEW FLYER XD35 2022-2023
NEW FLYER XD40 2022-2023
NEW FLYER XD60 2023
NEW FLYER XE35 2023
NEW FLYER XE40 2022
NEW FLYER XN35 2022-2023
NEW FLYER XN40 2022-2023
NEW FLYER XN60 2023

 


3 Associated Documents

Recall Acknowledgement

RCAK-23V898-7924.pdf 646.065KB

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Defect Notice 573 Report

RCLRPT-23V898-4487.PDF 214.218KB

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Remedy Instructions and TSB

RCRIT-23V898-2455.pdf 39.492KB

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Latest Recalls Documents

For the Latest and Most recent Recall Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V898&docType=RCL

 


 

Heavy Duty Truck Reprogramming

Description:

Designed for flexibility, the USB-Link 3 Wired Edition connects to your PC, tablet, or smartphone with a USB cable, allowing techs to directly connect to a device when working in the field or during signal interruptions.

Built to support the latest protocols (CAN FD, DoIP) and compatible with a wide range of OEM diagnostics software, the USB-Link 3 is our most advanced VCI to date, with the performance and technology you can rely on well into the future.

 

The USB-Link™ 3 comes with the following:

  • Latching USB Cable (PN 404032)
  • 9-Pin Deutsch Adapter, 1 Meter (PN 493128)
  • J1962 Adapter (16-Pin OBD II, 1 Meter (PN 491113)

The USB-Link™ 3: Wireless is also available (PN 121052).

 

Specifications

Vehicle Network Protocol Support

CAN FD / J1939 FD / ISO15765 FD - 250K, 500K, 1M b/s with auto baud detection

Single wire CAN (SWCAN)

ISO 11898-3 Fault Tolerant CAN (FTCAN)

Diagnostics Over Internet Protocol (DoIP)

J1708

J1850 VPW (Class 2)

ISO PWM (SCP)

ISO 9141 / KWP2000 (ISO 14230) K/L line

ALDL 9600 and 8192 baud

ATEC 160 baud

 

Windows® Vehicle Communication API

Windows® Vehicle Communication API

RP1210 a/b/c

J2534 (2004 draft)

J2534-1 partial implementation (commercial vehicle focused)

 

Operating System Compatibility

iOS

Android™

Windows® 10, 11

 

Interfaces to Computing Platforms

USB 2.0 (vehicle-to-PC connectivity)

Bluetooth® 2.1 + EDR

Wi-Fi (dual band)

 

Compatible Software

Detroit Diesel Diagnostic Link

CAT Electronic Technician (On-Highway only)

Cummins Insite

International - ServiceMAXX Fleet Pro

Hino eXplorer

Volvo PTT

VCAD Elite Mack/Volvo

V-MAC Service Tools

Allison DOC® For PC-Service Tool - Protocols Supported: J1939, J1708/J1587, and J1850

Allison DOC® For Fleets (1000/2000) - Protocols Supported: J1939, J1850

Allison DOC® For Fleets (3000/4000) - Protocols Supported: J1939, J1708/J1587

Eaton ServiceRanger

Bendix ACom

WABCO Toolbox

Freightliner ServiceLink

International ABS

International DLB

International Intune

International IPC v2.02

PACCAR DAVIE4

 

121052

121054

 

R23-022 - Software Error May Cause Unintended Acceleration - 2022-2023 New Flyer XD35, XD40, XN35, XN40, & 2023 XD60, XE35, XE40, & XN60 Transit Buses | small light Diesel Laptops Nexiq USB Link 3 Wireless Edition with Repair Information & Diagnostic Software
R23-022 - Software Error May Cause Unintended Acceleration - 2022-2023 New Flyer XD35, XD40, XN35, XN40, & 2023 XD60, XE35, XE40, & XN60 Transit Buses | small light Diesel Laptops Nexiq USB Link 3 Wired Edition with Repair Information & Diagnostic Software

 

R23-022 - Software Error May Cause Unintended Acceleration - 2022-2023 New Flyer XD35, XD40, XN35, XN40, & 2023 XD60, XE35, XE40, & XN60 Transit Buses | small light iCarsoft HD V3.0 Heavy Duty Diesel Truck Diagnostic Scanner Tool Code Reader Freightliner Cummins
R23-022 - Software Error May Cause Unintended Acceleration - 2022-2023 New Flyer XD35, XD40, XN35, XN40, & 2023 XD60, XE35, XE40, & XN60 Transit Buses | small light XTOOL HD900 CAN Bus Engine Code Reader Heavy Duty Truck Diesel Scanner OBDII Diagnostic Tool Work for J1587 J1708 and J1939 Protocols
R23-022 - Software Error May Cause Unintended Acceleration - 2022-2023 New Flyer XD35, XD40, XN35, XN40, & 2023 XD60, XE35, XE40, & XN60 Transit Buses | small light Heavy Duty Truck Scan Tool NL102 Plus Auto Scanner with DPF/ Sensor Calibration / Oil Reset + Check Engine for Cars; Truck & Car 2 In 1 Code Reader (NL102 Plus)
R23-022 - Software Error May Cause Unintended Acceleration - 2022-2023 New Flyer XD35, XD40, XN35, XN40, & 2023 XD60, XE35, XE40, & XN60 Transit Buses | small light Autel MaxisysCV MS908CV Diagnostic Tool with No-Delay Delivery for J2534 ECU Programming, Heavy Trucks Diagnostics, Coding, Service Functions

 

R23-022 - Software Error May Cause Unintended Acceleration - 2022-2023 New Flyer XD35, XD40, XN35, XN40, & 2023 XD60, XE35, XE40, & XN60 Transit Buses | small light Nexiq Blue-Link Mini
Product Number NQ126015
Nexiq Blue Link Mini™ Vehicle Communication Interface

 

R23-022 - Software Error May Cause Unintended Acceleration - 2022-2023 New Flyer XD35, XD40, XN35, XN40, & 2023 XD60, XE35, XE40, & XN60 Transit Buses | small light NEXIQ Technologies 124032 USB-Link 2 Connector
R23-022 - Software Error May Cause Unintended Acceleration - 2022-2023 New Flyer XD35, XD40, XN35, XN40, & 2023 XD60, XE35, XE40, & XN60 Transit Buses | small light Dearborn DPA5 Pro Universal RP1210 Protocol Adapter

 


Daimler Truck

DiagnosticLink Order Site:

DiagnosticLink Direct Link:

https://diagnosticlink.nexiq.com/DTNA/Default.aspx

 


 

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Last update on 2024-03-18 / Affiliate links / Images from Amazon Product Advertising API

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