Overloaded Electrical System May Cause Fire – 2020-2022 Spartan Fire S-180 Pumper Fire Apparatus, 2021 KME Pumper Fire Apparatus, 2020 Spartan Fire Ladder Tower Aerial Fire Apparatus, 2020-2022 KME Aerial Fire Apparatus, & 2022-2023 Smeal Aerial Fire Apparatus

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December 1, 2023 NHTSA CAMPAIGN NUMBER: 23V808000

Overloaded Electrical System May Cause Fire

Overloaded electrical circuits can overheat, increasing the risk of fire.

 

NHTSA Campaign Number: 23V808

Manufacturer Spartan Fire, LLC

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 60

 

Summary

Spartan Fire, LLC (Spartan Fire) is recalling certain 2020-2022 Spartan Fire S-180 Pumper Fire Apparatus, 2021 KME Pumper Fire Apparatus, 2020 Spartan Fire Ladder Tower Aerial Fire Apparatus, 2020-2022 KME Aerial Fire Apparatus, and 2022-2023 Smeal Aerial Fire Apparatus trucks. In the event of a short circuit or wiring failure, the firmware in the vehicle multiplex system may fail to shut off the output pin, resulting in overloaded electrical circuits.

 

Remedy

Spartan Fire will work with the equipment manufacturer to update the firmware, free of charge. Owner notification letters are expected to be mailed January 15, 2024. Owners may contact Spartan Fire customer service at 1-517-543-6400. Spartan Fire’s number for this recall is 23020.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Chronology :

Refer to NHTSA Recall 23E-084 for Weldon’s chronology.

In early October 2023, Weldon was notified that external wiring in a vehicle using the node had melted. The part was returned to Weldon for analysis in mid-October where it was found that when an external short circuit occurred, the electrical output did not shut down as specified. Weldon conducted testing and analysis of the version of the node used in the vehicle as well as prior versions of the node and it was found that for the version of the node installed in the vehicle, the electrical current sensing calibration was outside the specified limits.

Weldon found that the calibration was previously updated in production, but was not considered to pose a broader concern at the time. On October 24, 2023, Weldon decided to conduct a safety recall to address the issue.

On November 15, 2023 – Spartan received information from Weldon regarding recall number 23E-084. A PSR
was created, Engineering reviewed potential population, and inventory isolated in production.

November 21, 2023 – Spartan determined the final population.

November 27, 2023 – Escalated the issue to REV Group Management.

November 29, 2023 – REV’s senior leadership approved a voluntary recall for this issue.

 


23E084 – Overloaded Electrical System May Cause Fire – Weldon 8×16 Input-Output Node Vehicle Multiplex Systems

 

23E084 – Overloaded Electrical System May Cause Fire – Weldon 8×16 Input-Output Node Vehicle Multiplex Systems

 


10 Affected Products

Vehicles

MAKE MODEL YEAR
KME AERIAL FIRE APPARATUS 2020-2022
KME PUMPER FIRE APPARATUS 2021
SMEAL AERIAL 2022-2023
SPARTAN FIRE LADDER TOWER APPARATUS 2020
SPARTAN FIRE S-180 PUMPER 2020-2022

 


2 Associated Documents

Recall Acknowledgement

RCAK-23V808-3592.pdf 710.305KB

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Defect Notice 573 Report

RCLRPT-23V808-6349.PDF 214.645KB

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Latest Recalls Documents

For the Latest and Most recent Recall Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V808&docType=RCL

 


 

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