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August 1, 2023 NHTSA CAMPAIGN NUMBER: 23E059000
Cracked D-ring in 30-Amp Inlet May Cause Failure
A D-ring that cracks or fails may allow wires to loosen, causing electrical arcing and increase the risk of a fire.
NHTSA Campaign Number: 23E059
Manufacturer SmartPlug Systems, LLC
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 1,248
Summary
SmartPlug Systems, LLC (SmartPlug) is recalling certain 30A Shore Power Inlets, part number BM30xx manufactured From June 1, 2023, to July 21, 2023. The manganese bronze D-rings may crack or fail when properly tightened.
Remedy
Dealers will inspect and replace the SmartPlug 30-amp inlet as needed, free of charge. SmartPlug Systems notified customers August 15, 2023. Owners may contact SmartPlug customer service at email Warranty@smartPlug.com
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Please be reminded of the following requirements:
You are required to submit a draft owner notification letter to this office no less than five days prior to mailing it to the customers. Also, copies of all notices, bulletins, dealer notifications, and other communications that relate to this recall, including a copy of the final owner notification letter and any subsequent owner follow-up notification letter(s), are required to be submitted to this office no later than 5 days after they are originally sent (if they are sent to more than one manufacturer, distributor, dealer, or purchaser/owner).
Please be reminded that under 49 U.S.C. § 30112(a)(3), it is illegal for a manufacturer, to sell, offer for sale, import, or introduce or deliver into interstate commerce, a motor vehicle or item of motor vehicle equipment that contains a safety defect once the manufacturer has notified NHTSA about that safety defect. This prohibition does not apply once the motor vehicle or motor vehicle equipment has been remedied according to the manufacturer’s instructions.
As stated in 49 U.S.C. § 30118(f), submission of eight consecutive quarterly reports followed by three annual reports is required. As described in 573.7, submission of the first of eight consecutive quarterly status reports is required within one month after the close of the calendar quarter in which notification to purchasers occurs. Therefore, the first quarterly report will be due on, or before, 30 days after the close of the calendar quarter. The first of three consecutive annual status reports will be due on, or before, 1 year after the eighth quarterly report was submitted.
7-24-23
Dear SmartPlug Aftermarket Partner:
On Friday, July 24, 2023, we were alerted to a part in the field that did not meet our performance expectations. Upon further inspection, and an audit of the production line and component inventory, we concluded that the Mfging process used by one of our vendors to manufacture our D-rings, could cause a stress build up within the part. This build-up can lead to cracking and /or the failure of the D-ring. We determined that this issue is significant enough that we are requesting a complete recall of any and all product that was built with the suspect part.
Please note: This return only impacts 16A and 30A inlets, BF16 and BF30 cords plug kits and any SKU that contains those items. SEE ATTACHED SKU LIST.
In addition, any product from this list you shipped to customers in the last 30 days should be called back and sent to SmartPlug as part of this re-work.
This requires immediate action on your part to remove any of the following SKU from your inventory and ship back to SmartPlug (using our UPS account) with much urgency.
We have developed a re-work and re-ship plan that should get product back to you in a few weeks. An RGA will be issued to you for return of these items, and we will re-ship the product to you once it is again to spec. Customer Service will be contacting you for directions and paperwork requirements to make this a smooth transaction.
SmartPlug is committed to quality products and stands behind everything we sell. This material shortfall was not anticipated and will drive additional QC actions from us and our vendor community in the future.
Thank you for your immediate attention to this pressing matter. Please contact me or Ron Bailey if you require additional information.,
Chronology :
On July 17th we received a warranty call from a consumer who had purchased an inlet and was installing it on his RV. During the installation he noticed the D-ring failure. He called our warranty line and spoke with one of our tech’s. On July 20th we received and email from Airstream stating that they were seeing failures on their production line. After reviewing the photo’s from both the consumer and Airstream we decided to pull the product from the shelf and ran a series of tests. The initial tests did not show the failures that we saw at airstream or with the consumer. We next set up a series of accelerated testing. During this testing we discovered the failure that we saw in the photos. We put all 30A Products on hold, quarantined all products until we completed further testing. The additional testing showed more issues which lead to the decision to recall all product that used the Manganese-Bronze D-rings. The initial tests completed were a series of excessive torque tests. in these tests we increased the torque in increments reaching a maximum torque of 100 in -Lbs. The parts were left under load and examined after 24 hours. After that was completed the parts were then subjected to accelerated test that consisted of freezing and quenching parts to simulate years of performance in extreme weather conditions. These tests were run starting July 20th.
1 Affected Product
Equipment
BRAND | PART NO. | PRODUCTION DATES |
SMARTPLUG | 30A SHORE POWER INLET |
6 Associated Documents
Recall Acknowledgement
RCAK-23E059-5668.pdf 749.483KB
Manufacturer Notices(to Dealers,etc)
RCMN-23E059-7264.pdf 272.088KB
Defect Notice 573 Report
RCLRPT-23E059-1178.PDF 214.853KB
Recall 573 Report – 8/3/2023
RCLRPT-23E059-1846.PDF 214.778KB
Recall 573 Report – 8/8/2023
RCLRPT-23E059-9030.PDF 217.502KB
Manufacturer Notices(to Dealers,etc) – List of RV Aftermarket
RCMN-23E059-6111.pdf 181.894KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23E059&docType=RCL
“This site contains affiliate links for which OEMDTC may be compensated” |
- 15 Amp, 125 Volts, 2-pole, 3-wire weatherproof flanged inlet with covers. Wiring Gauge 12-18 AWG, Cord Grip for use with No. 12-3 through No. 18-3 cords
- Premium nickel coated copper and tough black nylon resist damage of uv, impact and abrasion. Rugged and durable for outdoor use.
- Wire up as you wish. 2” hole size needed; see-thru wiring block & color-coded positive crimp lock wire clamps make it easy to install.
- ETL approved. Integrated cover to protect contacts from the rain storm, snows, dust and even works well in Western Colorado winters while plug is not in use
- Designed to be hardwired directly to charger. Widely used in trailer, camper, RV, car, boat, marine, block heater, home, bumper, recessed outlet box, etc
- Power smart LED
- Stainless steel plate
- Stay open cap
- Heavy duty marine grade materials
- NEMA L5-30P power inlet suitable for building or replacing worn electric power connections on boats, RVs or trailers.
- ETL Listed, features heavy-duty construction and weather & corrosion-resistant material, plus watertight cap for reliable performance in tough environments.
- Specs: 125 Volt, 30 Amp, 3750 Watt, 3-wire locking. 3.7"L X 3 .3"W X 3.2"H - Cutout 2.7", with 4 x 8 Pan Head Stainless Steel Screws.
- Comes with clear and easy to follow instructions and easy to lock system for quick installation and use.
- WHAT YOU'LL GET: 1 x 30 Amp Power Inlet with installation instructions, plus Veepeak one-year hassle-free replacement warranty and friendly customer service.
- AC Port Plug - A 125-volt power inlet socket with an integrated 16-inch outdoor extension cord for a car, boat, marine, truck, trailer, pickup, RV, industrial and electrical applications.
- Waterproof - A rugged, waterproof ac electrical power inlet receptacle featuring a pressure fit rubberized cover rated for outdoor use and protects against the elements.
- Peak Performance - Rated at 15-amps with heavy-duty 14 AWG copper wiring to maximum power flow and full-sized AC port prongs for maximum conductivity.
- Plug-N-Play - A simple flush mount flanged power inlet that's easy to install, requiring zero cable modification or hand wiring, and mounts into a 2-inch hole size.
- Multiple Uses - An outdoor extension cord designed for various uses, including onboard battery chargers, bumpers for engine block heaters, outdoor electrical outlets, and more.
- 30AMP RV Power Plug Kit: NEMA L5-30P Male Plug and NEMA L5-30R Female Connector. Weather-proof boot cord protector with locking ring. Rated for 30AMP 125V, this RV Plug Kit is widely used in RVs, campers, trailers, boats, caravans, motorhomes, and vans. With a lock ring sleeve, the connector is waterproof and dustproof.
- Superior Quality: Constructed with heavy duty ABS material housing, it is resistant to high temperatures and flame. No oxidation for the Nickel coated copper pole on the plug, made of premium copper and durable plastic to avoid the damage of UV degradation and chemicals. The weatherproof cover boot is made of quality PVC material, which is high temperature resistance and protect the connector better.
- ETL Certified: Our RV Power Inlet has been tested at an ETL laboratory and found to meet all applicable Standards for Safety published by relevant NRTLs. ETL certification follows the same safety standards as Underwriter Laboratories or UL.
- Easy Installation: Colored-terminals provide an easy and convenient installation. Green terminal connects to Ground wire, black terminal connects to hot wire, white terminal connects to neutral wire. Terminals accept for #10-8 AWG wires.
- Package includes: 30 Amp RV Power Inlet Box, 30 Amp Connector, weatherproof cover boot with locking ring, installation guidance. 2 Year Warranty by Nilight.
- 15 Amp, 125 Volts, 2-pole, 3-wire weatherproof flanged inlet with covers. Wiring Gauge 12-18 AWG, Cord Grip for use with No. 12-3 through No. 18-3 cords
- Premium nickel coated copper and tough black nylon resist damage of uv, impact and abrasion. Rugged and durable for outdoor use.
- Wire up as you wish. 2” hole size needed; see-thru wiring block & color-coded positive crimp lock wire clamps make it easy to install.
- ETL approved. Integrated cover to protect contacts from the rain storm, snows, dust and even works well in Western Colorado winters while plug is not in use
- Designed to be hardwired directly to charger. Widely used in trailer, camper, RV, car, boat, marine, block heater, home, bumper, recessed outlet box, etc
- 【15 Amp Flanged Inlet】: No oxidation for the Nickel coated copper pole on the plug, made of premium copper and Nylon plastic to avoid the damage of UV degradation and chemicals, rugged and durable for indoor and outdoor.
- 【Easy Reliable Installation】: 2" Hole size required, clear see-thru wiring block (Black-Hot, Green-Ground, Silver-Neutral), and 4 long Stainless Steel screws will fix straight blade flanged inlet on the hole or wall more tightly. No gap on the edge!
- 【 Weatherproof Cover】: ETL approved, and the flanged power inlet cap and back cover will protect it from the rain storm, snows, dust and even works well in Western Colorado winters, without crack and leak.
- 【Wire Up As You Wish】 : Define the Length and Diameter of the cord based on actual need. Flanged electrical inlet receptacle accommodates 12-18 AWG gauge wires, suitable for No. 12-3 through No. 18-3 cords grip.
- 【Widely Compatible】: As a generator or battery charger plug to energize your electrical devices. Widely used in trailer, camper, RV, car, boat, marine, block heater,home, bumper, recessed outlet box, etc
- Super Tough Nylon Body Resists Damage From Severe Impact, Abrasion and Chemicals
- NEMA and Non-NEMA Configurations Available
- Positive Crimp Lock Wire Clamps
- Model number: 5278-CWP
- 【15 Amp Flanged Inlet】: No oxidation for the Nickel coated copper pole on the plug, made of premium copper and Nylon plastic to avoid the damage of UV degradation and chemicals, rugged and durable for indoor and outdoor.
- 【Easy Reliable Installation】: 2" Hole size required, 4 long Stainless Steel screws will fix straight blade flanged inlet on the hole or wall more tightly. No gap on the edge!
- 【 Weatherproof Cover】: ETL approved, and the rv electrical outlet cap and back cover will protect it from the rain storm, snows, dust and even works well in Western Colorado winters, without crack and leak.
- 【No Need to Wire Up】 : The male receptacle is already wired up by 2 x 14AWG 18 inch extension cable with NEMA5-15R. Just plug in to connect the power.
- 【Widely Compatible】: As a generator or battery charger plug to energize your electrical devices. Widely used in trailer, camper, RV, car, boat, marine, block heater,home, bumper, recessed outlet box, etc
- ASCEND BOUNDARIES - 30 and 50 amps pack a punch, but when you add this NEMA L5-30P or SS2-50P power inlet to your RV or boat for extra juice on power-hungry appliances, you just may reach the stars.
- ELECTRIC BEAUTY - Whoever said, "looks don't matter" was lying; it isn't shallow to appreciate the beauty of this 1.25" low profile inlet power kit with LED indicator as it provides shore power or campsite energy.
- COMBAT CONTAMINATION - Water and dust are electrical systems' worst enemy, so help the inlet fight back by using the solid and stylish cover lid to keep out gunk!
- ASSEMBLED BY YOU - Why should the installation be a pain and only achievable by skilled mechanics? Show your worth and install this kit all better than any mechanic with the self-supplied 10/3AWG and 6/3+8/1AWG power wire cords.
- BE SMART, STAY SAFE - Trust the premium quality from us to power your equipment; True Mods' inlet provides energy safely for the family due to its trusted ETL certification and twist-lock design.
Last update on 2024-04-13 / Affiliate links / Images from Amazon Product Advertising API
This product presentation was made with AAWP plugin.
SEOCONTENT-START
7-24-23 Dear SmartPlug Aftermarket Partner: On Friday, July 24, 2023, we were alerted to a part in the field that did not meet our performance expectations. Upon further inspection, and an audit of the production line and component inventory, we concluded that the Mfging process used by one of our vendors to manufacture our D-rings, could cause a stress build up within the part. This build-up can lead to cracking and /or the failure of the D-ring. We determined that this issue is significant enough that we are requesting a complete recall of any and all product that was built with the suspect part. Please note: This return only impacts 16A and 30A inlets, BF16 and BF30 cords plug kits and any SKU that contains those items. SEE ATTACHED SKU LIST. In addition, any product from this list you shipped to customers in the last 30 days should be called back and sent to SmartPlug as part of this re-work. This requires immediate action on your part to remove any of the following SKU from your inventory and ship back to SmartPlug (using our UPS account) with much urgency. We have developed a re-work and re-ship plan that should get product back to you in a few weeks. An RGA will be issued to you for return of these items, and we will re-ship the product to you once it is again to spec. Customer Service will be contacting you for directions and paperwork requirements to make this a smooth transaction. SmartPlug is committed to quality products and stands behind everything we sell. This material shortfall was not anticipated and will drive additional QC actions from us and our vendor community in the future. Thank you for your immediate attention to this pressing matter. Please contact me or Ron Bailey if you require additional information., Tony Barber CEO SmartPlug System tbarber@smartplug.com O: 206-285-2990 Innovations in Power Delivery PARTS THAT ARE IMPACTED, SEE LIST BELOW Tony Barber CEO SmartPlug System tbarber@smartplug.com O: 206-285-2990 Innovations in Power Delivery
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23E-059 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : SmartPlug Systems, LLC Submission Date : AUG 03, 2023 NHTSA Recall No. : 23E-059 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : SmartPlug Systems, LLC Address : 2500 Westlake Ave North Suite G Seattle WA 98109 Company phone : 206 285-2990 Population : Number of potentially involved : 1,248 Estimated percentage with defect : 2 % Equipment Information : Brand / Trade 1 : SmartPlug Systems, LLC Model : 30A Shore Power Inlet Part No. : BM30xx Size : NR Function : NR Descriptive Information : All 30A Product that used the Manganese-Bronze D-ring. Product not in the Recall uses a Aluminum D-ring. Part Numbers – B30ASSYNT, B30ASSYPB, B30ASSYPW,BF30,R30303-BM30P, C30503BM30PB,BM30NT,BM30PB,BM30PW, BM30PG,105010601041,105010301041,105010302041,105010401041,105030 201041, Production Dates : MAY 29, 2023 – JUL 21, 2023 Description of Defect : Description of the Defect : The defective part is a Manganese-Bronze D-ring used in the 30A Products. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the D-ring cracks or fials, the electrical connections to the inlet could be jeopardized. This could lead to arching on the Pins, create corrosion and eventually the loss of power to the RV. Description of the Cause : Excessive torque on the set screws, stress relief in the part, causing cracking. Identification of Any Warning that can Occur : an early warning could be discoloration on the electrical Pins, or a heat build up on the inlet connector, or the loss of power to the coach. Involved Components : Part 573 Safety Recall Report 23E-059 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name : D-Ring Component Description : Componet that hold the Electrical Wire to the Electrical Pin Component Part Number : 30110-7134 Supplier Identification : Component Manufacturer Name : The Federal Group USA Address : 102 NE 2nd Street Suite 211 Boca Raton Florida 33432 Country : United States Chronology : On July 17th we received a warranty call from a consumer who had purchased an inlet and was installing it on his RV. During the installation he noticed the D-ring failure. He called our warranty line and spoke with one of our tech’s. On July 20th we received and email from Airstream stating that they were seeing failures on their production line. After reviewing the photo’s from both the consumer and Airstream we decided to pull the product from the shelf and ran a series of tests. The initial tests did not show the failures that we saw at airstream or with the consumer. We next set up a series of accelerated testing. During this testing we discovered the failure that we saw in the photos. We put all 30A Products on hold, quarantined all products until we completed furtehr testing. The additional testing showed more issues which lead to the decision to recall all product that used the Manganese-Bronze D-rings. The initial tests completed were a series of excessive torgue tests. in these tests we increased the torque in increments reaching a maxiumu torque of 100 in -Lbs. The parts were left under load and examined after 24 hours. After that was completed the parts were then subjected to accelerated test that consisted of freezing and quenching parts to simulate years of performance in extreme weather conditions. These tests were run starting July 20th. Part 573 Safety Recall Report 23E-059 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : We are able to trace who received product and how many they received based on the manufacture date. We have been able to link the P.O. , the Production Build, and the product shipment information and determined who received it. A substantial portion of the product went to our OEM Customers who were able to return the product back to us for Credit, (most of the product never got to the public). For the remaining product that went to the aftermarket we have contacted each customer who received product that was manufactured during the time fram when we used the Manganese-Bronze D-Ring and been asked to quarantine that product in their organization and return it for credit. There are a few customers where the product did reach the public. Those customers are working on contacting their customers and informing them of the situation. We have agreed to pay for the freight to return product they had in inventory, and pay for the replacement costs for the product that made it to the public. We are working with each customer to compensate them for their costs incurred and their efforts to find and remove product from the field. How Remedy Component Differs from Recalled Component : The difference is the color of the D-Ring. The Aluminum D-Ring is a Silver color and the Manganese Bronze is Bronze color. We included photos and imagines to our customers to help them differentiate between the two materials. Identify How/When Recall Condition was Corrected in Production : As of July 24th, We are no longer manufacturing product with the Bronze D-ring. W e moved back to our previous design. Recall Schedule : Description of Recall Schedule : Process Started on July 24th- This is when we started contacting customers. Process was Completed on July 27th. Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : NR – NR Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : NR Address : NR NR Country : NR Company Phone : NR * NR – Not Reported
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23E-059 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : SmartPlug Systems, LLC Submission Date : AUG 01, 2023 NHTSA Recall No. : 23E-059 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : SmartPlug Systems, LLC Address : 2500 Westlake Ave North Suite G Seattle WA 98109 Company phone : 206 285-2990 Population : Number of potentially involved : 1,248 Estimated percentage with defect : 2 % Equipment Information : Brand / Trade 1 : SmartPlug Systems, LLC Model : 30A Shore Power Inlet Part No. : BM30xx Size : NR Function : NR Descriptive Information : All 30A Product that used the Manganese-Bronze D-ring. Product not in the Recall uses a Aluminum D-ring. Part Numbers – B30ASSYNT, B30ASSYPB, B30ASSYPW,BF30,R30303-BM30P, C30503BM30PB,BM30NT,BM30PB,BM30PW, BM30PG,105010601041,105010301041,105010302041,105010401041,105030 201041, Production Dates : MAY 29, 2023 – JUL 21, 2023 Description of Defect : Description of the Defect : The defective part is a Manganese-Bronze D-ring used in the 30A Products. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the D-ring cracks or fials, the electrical connections to the inlet could be jeopardized. This could lead to arching on the Pins, create corrosion and eventually the loss of power to the RV. Description of the Cause : Excessive torque on the set screws, stress relief in the part, causing cracking. Identification of Any Warning that can Occur : an early warning could be discoloration on the electrical Pins, or a heat build up on the inlet connector, or the loss of power to the coach. Involved Components : Part 573 Safety Recall Report 23E-059 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name : D-Ring Component Description : Componet that hold the Electrical Wire to the Electrical Pin Component Part Number : 30110-7134 Component Name : NR Component Description : NR Component Part Number : NR Supplier Identification : Component Manufacturer Name : The Federal Group USA Address : 102 NE 2nd Street Suite 211 Boca Raton Florida 33432 Country : United States Chronology : On July 17th we received a warranty call from a consumer who had purchased an inlet and was installing it on his RV. During the installation he noticed the D-ring failure. He called our warranty line and spoke with one of our tech’s. On July 20th we received and email from Airstream stating that they were seeing failures on their production line. After reviewing the photo’s from both the consumer and Airstream we decided to pull the product from the shelf and ran a series of tests. The initial tests did not show the failures that we saw at airstream or with the consumer. We next set up a series of accelerated testing. During this testing we discovered the failure that we saw in the photos. We put all 30A Products on hold, quarantined all products until we completed furtehr testing. The additional testing showed more issues which lead to the decision to recall all product that used the Manganese-Bronze D-rings. The initial tests completed were a series of excessive torgue tests. in these tests we increased the torque in increments reaching a maxiumu torque of 100 in -Lbs. The parts were left under load and examined after 24 hours. After that was completed the parts were then subjected to accelerated test that consisted of freezing and quenching parts to simulate years of performance in extreme weather conditions. These tests were run starting July 20th. Part 573 Safety Recall Report 23E-059 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : We are able to trace who received product and how many they received based on the manufacture date. We have been able to link the P.O. , the Production Build, and the product shipment information and determined who received it. A substantial portion of the product went to our OEM Customers who were able to return the product back to us for Credit, (most of the product never got to the public). For the remaining product that went to the aftermarket we have contacted each customer who received product that was manufactured during the time fram when we used the Manganese-Bronze D-Ring and been asked to quarantine that product in their organization and return it for credit. There are a few customers where the product did reach the public. Those customers are working on contacting their customers and informing them of the situation. We have agreed to pay for the freight to return product they had in inventory, and pay for the replacement costs for the product that made it to the public. We are working with each customer to compensate them for their costs incurred and their efforts to find and remove product from the field. How Remedy Component Differs from Recalled Component : The difference is the color of the D-Ring. The Aluminum D-Ring is a Silver color and the Manganese Bronze is Bronze color. We included photos and imagines to our customers to help them differentiate between the two materials. Identify How/When Recall Condition was Corrected in Production : As of July 24th, We are no longer manufacturing product with the Bronze D-ring. W e moved back to our previous design. Recall Schedule : Description of Recall Schedule : Process Started on July 24th- This is when we started contacting customers. Process was Completed on July 27th. Planned Dealer Notification Date : NR – NR Planned Owner Notification Date : NR – NR Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : NR Address : NR NR Country : NR Company Phone : NR * NR – Not Reported
**************************************************************************************************************
OMB Control No.: 2127-0004 Part 573 Safety Recall Report 23E-059 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : SmartPlug Systems, LLC Submission Date : AUG 08, 2023 NHTSA Recall No. : 23E-059 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : SmartPlug Systems, LLC Address : 2500 Westlake Ave North Suite G Seattle WA 98109 Company phone : 206 285-2990 Population : Number of potentially involved : 1,248 Estimated percentage with defect : 2 % Equipment Information : Brand / Trade 1 : SmartPlug Systems, LLC Model : 30A Shore Power Inlet Part No. : BM30xx Size : NR Function : NR Descriptive Information : All 30A Product that used the Manganese-Bronze D-ring. Product not in the Recall uses a Aluminum D-ring. Part Numbers – B30ASSYNT, B30ASSYPB, B30ASSYPW,BF30,R30303-BM30P, C30503BM30PB,BM30NT,BM30PB,BM30PW, BM30PG,105010601041,105010301041,105010302041,105010401041,105030 201041, Production Dates : MAY 29, 2023 – JUL 21, 2023 Description of Defect : Description of the Defect : The defective part is a Manganese-Bronze D-ring used in the 30A Products. FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : If the D-ring cracks or fials, the electrical connections to the inlet could be jeopardized. This could lead to arching on the Pins, create corrosion and eventually the loss of power to the RV. Description of the Cause : Excessive torque on the set screws, stress relief in the part, causing cracking. Identification of Any Warning that can Occur : an early warning could be discoloration on the electrical Pins, or a heat build up on the inlet connector, or the loss of power to the coach. Involved Components : Part 573 Safety Recall Report 23E-059 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Component Name : D-Ring Component Description : Componet that hold the Electrical Wire to the Electrical Pin Component Part Number : 30110-7134 Supplier Identification : Component Manufacturer Name : The Federal Group USA Address : 102 NE 2nd Street Suite 211 Boca Raton Florida 33432 Country : United States Chronology : On July 17th we received a warranty call from a consumer who had purchased an inlet and was installing it on his RV. During the installation he noticed the D-ring failure. He called our warranty line and spoke with one of our tech’s. On July 20th we received and email from Airstream stating that they were seeing failures on their production line. After reviewing the photo’s from both the consumer and Airstream we decided to pull the product from the shelf and ran a series of tests. The initial tests did not show the failures that we saw at airstream or with the consumer. We next set up a series of accelerated testing. During this testing we discovered the failure that we saw in the photos. We put all 30A Products on hold, quarantined all products until we completed furtehr testing. The additional testing showed more issues which lead to the decision to recall all product that used the Manganese-Bronze D-rings. The initial tests completed were a series of excessive torgue tests. in these tests we increased the torque in increments reaching a maxiumu torque of 100 in -Lbs. The parts were left under load and examined after 24 hours. After that was completed the parts were then subjected to accelerated test that consisted of freezing and quenching parts to simulate years of performance in extreme weather conditions. These tests were run starting July 20th. Part 573 Safety Recall Report 23E-059 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 Description of Remedy : Description of Remedy Program : We are able to trace who received product and how many they received based on the manufacture date. We have been able to link the P.O. , the Production Build, and the product shipment information and determined who received it. A substantial portion of the product went to our OEM Customers who were able to return the product back to us for Credit, (most of the product never got to the public). For the remaining product that went to the aftermarket we have contacted each customer who received product that was manufactured during the time fram when we used the Manganese-Bronze D-Ring and been asked to quarantine that product in their organization and return it for credit. There are a few customers where the product did reach the public. Those customers are working on contacting their customers and informing them of the situation. We have agreed to pay for the freight to return product they had in inventory, and pay for the replacement costs for the product that made it to the public. We are working with each customer to compensate them for their costs incurred and their efforts to find and remove product from the field. How Remedy Component Differs from Recalled Component : The difference is the color of the D-Ring. The Aluminum D-Ring is a Silver color and the Manganese Bronze is Bronze color. We included photos and imagines to our customers to help them differentiate between the two materials. Identify How/When Recall Condition was Corrected in Production : As of July 24th, We are no longer manufacturing product with the Bronze D-ring. W e moved back to our previous design. Recall Schedule : Description of Recall Schedule : Process Started on July 24th- This is when we started contacting customers. Process was Completed on July 27th. Planned Dealer Notification Date : AUG 01, 2023 – AUG 11, 2023 Planned Owner Notification Date : AUG 01, 2023 – AUG 31, 2023 Purchaser Information : The following manufacturers purchased this defective/noncompliant equipment for possible use or installation in new motor vehicles or new items of motor vehicle equipment: Name : Airstream, Inc Address : 1001 West Pike Street Jackson Center OH 45334 Country : US Company Phone : 937 5966111 Part 573 Safety Recall Report 23E-059 Page 4 The information contained in this report was submitted pursuant to 49 CFR §573 Name : ARI-Legacy Sleeper Address : 860 North Tuscany Drive Shipshewana IN 46565 Country : US Company Phone : 2607684704 Name : Chinook RV Address : 1482 N.Eel River Cemetery Road Peru IN 46970 Country : US Company Phone : 574 5843756 Name : Coach House, Inc Address : 3480 Technology Drive Nokomis FL 34275 Country : US Company Phone : 941 4850984 Name : David Carter & Associates Address : 2432 Century Drive Goshen IN 46528 Country : US Company Phone : 5746420627 Name : EarthRoamer, LLC Address : 5073 Silver Peak Ave Unit #3 Dacono CO 80514 Country : US Company Phone : 3038337330 Name : Embassy Specialty Vehicles, LLC Address : 2104 Aeroplex Drive North Suite 101 Elkhart IN 46514 Country : US Company Phone : 5743333733 Name : Grit Overland Address : 3612 P. Street Washougal WA 98661 Country : US Company Phone : 3609104882 Part 573 Safety Recall Report 23E-059 Page 5 The information contained in this report was submitted pursuant to 49 CFR §573 Name : Just Roaming LLC Address : 33505 SE 6th Street Washougal WA 98671 Country : US Company Phone : 3156942907 Name : Waldoch Luxury Address : 13821 Lake Drive NE Forest Lake MN 55025 Country : US Company Phone : 6512879639 Name : Best RV and Truck Supply Address : 818 N. Ouida Street Enterprise AL 36330 Country : US Company Phone : 3344060653 Name : Etrailer Address : 1507 E Highway A Wentzville MN 63385 Country : US Company Phone : 6368879343 Name : Meyer Distributing Address : 560 E. 25th Street Jasper OH 47546 Country : US Company Phone : 8124817575 Name : Northern Wholesale Supply Inc. Address : 6800 Otter lake Road Lino Lakes, MN 55038 Country : US Company Phone : 9524529520 Name : Techno RV Address : 2421 Raymond Tanner Road Theodore AL 36582 Country : US Company Phone : 8663247915 * NR – Not Reported
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INV00003722 6/19/2023 Chinook RV OEM Completed INV00003780 6/28/2023 Chinook RV OEM Completed INV00003720 6/19/2023 COACH HOUSE, INC. RV OEM Completed INV00003716 6/15/2023 Dave Carter & Associates RV OEM Completed INV00003727 6/19/2023 Dave Carter & Associates RV OEM Completed INV00003734 6/20/2023 Dave Carter & Associates RV OEM Completed SO003154 6/9/2023 Dave Carter & Associates RV OEM Completed SO003214 6/27/2023 Dave Carter & Associates RV OEM Completed INV00003728 6/19/2023 EarthRoamer LLC RV OEM Completed INV00003624 5/30/2023 Embassy RV RV OEM Completed INV00003628 5/30/2023 Embassy RV RV OEM Completed INV00003764 6/26/2023 Embassy RV RV OEM Completed INV00003765 6/26/2023 Embassy RV RV OEM Completed INV00003737 6/20/2023 Grit Overland RV OEM Completed INV00003614 5/30/2023 Just Roaming LLC RV OEM Completed INV00003619 5/30/2023 Waldoch Luxury RV OEM Completed Completed Date Customer Ref ProductCode Quantity 5/31/2023 13:11 PO: 35152 B30ASSY-NT 4 5/31/2023 13:11 PO: 35152 B30ASSY-PB 1 5/31/2023 13:11 PO: 35152 B30ASSY-PW 1 5/31/2023 13:11 PO: 35152 BF30 2 6/8/2023 8:56 PO: 836580 B30ASSY-NT 10 6/19/2023 10:34 PO: 836556 B30ASSY-NT 10 6/19/2023 10:34 PO: 836556 R30303-BM30PB 4 6/27/2023 7:27 PO: 909078 B30ASSY-PW 6 7/17/2023 PO:920191 BM30NT 12 6/1/2023 7:32 PO: 0000927154 BF30 60 6/1/2023 7:32 PO: 0000927154 BM30NT 12 6/19/2023 10:54 PO: 0000929791 B30ASSY-PB 30 6/21/2023 13:24 PO: 0000929442 B30ASSY-NT 60 6/21/2023 13:24 PO: 0000929442 BM30NT 12 7/11/2023 PO: Q05503 B30ASSYPB 12 7/11/2023 PO: Q05503 B30ASSYPW 6 7/11/2023 PO: Q05503 C30503BM30PB 3 6/28/2023 13:34 PO: 354054 B30ASSY-NT 36 6/28/2023 14:18 PO: 354055 B30ASSY-NT 12 6/28/2023 14:18 PO: 354055 B30ASSY-PB 36 6/28/2023 13:34 PO: Q04797 B30ASSY-PW 12 6/28/2023 13:34 PO: 354054 BM30NT 24 6/20/2023 8:45 PO: 256948 BF30 12 6/20/2023 8:45 PO: 256948 BM30PW 6 6/28/2023 13:34 PO: TRV-SMP-TRV97690 BF30 2 385 CompletedDate CustomerRef ProductCode Quantity 6/19/2023 10:34 PO: 84751 105010601041 24 6/5/2023 11:42 PO: 0020931293 105010301041 24 6/5/2023 11:41 PO: BCM0929113 105010301041 160 6/5/2023 11:42 PO: 0020931293 105010601041 6 7/12/2023 PO:100935441 105010302041 120 6/28/2023 14:16 PO: 0100931664 105010302041 120 6/19/2023 10:33 PO: 0100926084 105010301041 120 6/28/2023 13:34 PO: TCM0936188 105010601041 50 6/20/2023 8:23 PO: 2361 105010401041 12 6/28/2023 13:34 PO: 2432 105010401041 12 6/20/2023 8:23 PO: 2231737 105010301041 12 6/19/2023 10:33 PO: 247681 105010401041 38 6/20/2023 8:23 PO: 248126 105010401041 27 6/20/2023 13:01 PO: 248604 105010401041 20 7/17/2023 PO:249216 105010401041 40 7/18/2023 PO:249839 105010401041 4 6/20/2023 8:23 PO: 0047146 105010401041 5 5/31/2023 8:22 PO: 9454 105010601041 4 5/31/2023 8:22 PO: 9225 105010601041 10 6/27/2023 7:28 PO: 9678 105010601041 10 6/27/2023 7:28 PO: 9623 105010601041 3 6/21/2023 7:43 PO: 00074 105010601041 15 5/31/2023 8:22 PO: 1465 105030201041 15 5/31/2023 8:22 PO: 64753 105010501041 12 863 1248
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