23E059 – Cracked D-ring in 30-Amp Inlet May Cause Failure – SmartPlug 30A Shore Power Inlets

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August 1, 2023 NHTSA CAMPAIGN NUMBER: 23E059000

Cracked D-ring in 30-Amp Inlet May Cause Failure

A D-ring that cracks or fails may allow wires to loosen, causing electrical arcing and increase the risk of a fire.

 

NHTSA Campaign Number: 23E059

Manufacturer SmartPlug Systems, LLC

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 1,248

 

Summary

SmartPlug Systems, LLC (SmartPlug) is recalling certain 30A Shore Power Inlets, part number BM30xx manufactured From June 1, 2023, to July 21, 2023. The manganese bronze D-rings may crack or fail when properly tightened.

 

Remedy

Dealers will inspect and replace the SmartPlug 30-amp inlet as needed, free of charge. SmartPlug Systems notified customers August 15, 2023. Owners may contact SmartPlug customer service at email Warranty@smartPlug.com

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Please be reminded of the following requirements:

You are required to submit a draft owner notification letter to this office no less than five days prior to mailing it to the customers. Also, copies of all notices, bulletins, dealer notifications, and other communications that relate to this recall, including a copy of the final owner notification letter and any subsequent owner follow-up notification letter(s), are required to be submitted to this office no later than 5 days after they are originally sent (if they are sent to more than one manufacturer, distributor, dealer, or purchaser/owner).

Please be reminded that under 49 U.S.C. § 30112(a)(3), it is illegal for a manufacturer, to sell, offer for sale, import, or introduce or deliver into interstate commerce, a motor vehicle or item of motor vehicle equipment that contains a safety defect once the manufacturer has notified NHTSA about that safety defect. This prohibition does not apply once the motor vehicle or motor vehicle equipment has been remedied according to the manufacturer’s instructions.

As stated in 49 U.S.C. § 30118(f), submission of eight consecutive quarterly reports followed by three annual reports is required. As described in 573.7, submission of the first of eight consecutive quarterly status reports is required within one month after the close of the calendar quarter in which notification to purchasers occurs. Therefore, the first quarterly report will be due on, or before, 30 days after the close of the calendar quarter. The first of three consecutive annual status reports will be due on, or before, 1 year after the eighth quarterly report was submitted.

 


7-24-23

Dear SmartPlug Aftermarket Partner:

On Friday, July 24, 2023, we were alerted to a part in the field that did not meet our performance expectations. Upon further inspection, and an audit of the production line and component inventory, we concluded that the Mfging process used by one of our vendors to manufacture our D-rings, could cause a stress build up within the part. This build-up can lead to cracking and /or the failure of the D-ring. We determined that this issue is significant enough that we are requesting a complete recall of any and all product that was built with the suspect part.

Please note: This return only impacts 16A and 30A inlets, BF16 and BF30 cords plug kits and any SKU that contains those items. SEE ATTACHED SKU LIST.

In addition, any product from this list you shipped to customers in the last 30 days should be called back and sent to SmartPlug as part of this re-work.

This requires immediate action on your part to remove any of the following SKU from your inventory and ship back to SmartPlug (using our UPS account) with much urgency.

We have developed a re-work and re-ship plan that should get product back to you in a few weeks. An RGA will be issued to you for return of these items, and we will re-ship the product to you once it is again to spec. Customer Service will be contacting you for directions and paperwork requirements to make this a smooth transaction.

SmartPlug is committed to quality products and stands behind everything we sell. This material shortfall was not anticipated and will drive additional QC actions from us and our vendor community in the future.

Thank you for your immediate attention to this pressing matter. Please contact me or Ron Bailey if you require additional information.,

 


Chronology :

On July 17th we received a warranty call from a consumer who had purchased an inlet and was installing it on his RV. During the installation he noticed the D-ring failure. He called our warranty line and spoke with one of our tech’s. On July 20th we received and email from Airstream stating that they were seeing failures on their production line. After reviewing the photo’s from both the consumer and Airstream we decided to pull the product from the shelf and ran a series of tests. The initial tests did not show the failures that we saw at airstream or with the consumer. We next set up a series of accelerated testing. During this testing we discovered the failure that we saw in the photos. We put all 30A Products on hold, quarantined all products until we completed further testing. The additional testing showed more issues which lead to the decision to recall all product that used the Manganese-Bronze D-rings. The initial tests completed were a series of excessive torque tests. in these tests we increased the torque in increments reaching a maximum torque of 100 in -Lbs. The parts were left under load and examined after 24 hours. After that was completed the parts were then subjected to accelerated test that consisted of freezing and quenching parts to simulate years of performance in extreme weather conditions. These tests were run starting July 20th.

 


1 Affected Product

Equipment

BRAND PART NO. PRODUCTION DATES
SMARTPLUG 30A SHORE POWER INLET

 


6 Associated Documents

Recall Acknowledgement

RCAK-23E059-5668.pdf 749.483KB

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Manufacturer Notices(to Dealers,etc)

RCMN-23E059-7264.pdf 272.088KB

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Defect Notice 573 Report

RCLRPT-23E059-1178.PDF 214.853KB

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Recall 573 Report – 8/3/2023

RCLRPT-23E059-1846.PDF 214.778KB

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Recall 573 Report – 8/8/2023

RCLRPT-23E059-9030.PDF 217.502KB

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Manufacturer Notices(to Dealers,etc) – List of RV Aftermarket

RCMN-23E059-6111.pdf 181.894KB

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Latest Recalls Documents

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23E059&docType=RCL

 


 

“This site contains affiliate links for which OEMDTC may be compensated”
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