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March 30, 2023 NHTSA CAMPAIGN NUMBER: 23V224000
Software Error in Vehicle Control Module
A sudden loss of drive power, or reduced visibility from a loss of head lights or windshield wipers can increase the risk of a crash.
NHTSA Campaign Number: 23V224
Manufacturer Jayco, Inc.
Components ELECTRICAL SYSTEM
Potential Number of Units Affected 972
Summary
Jayco, Inc. (Jayco) is recalling certain 2022-2024 Jayco Embark, Entegra Anthem, Aspire, Cornerstone, Reatta, and Reatta XL motorhomes. A vehicle control module software error may cause loss of drive power or loss of key safety functions, such as loss of head lights or windshield wipers.
Remedy
Dealers will reprogram the vehicle control module, free of charge. Owner notification letters are expected to be mailed May 1, 2023. Owners may contact Jayco customer service at 1-800-283-8267.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
The Shyft Group, Inc. has decided that a defect which relates to motor vehicle safety exists in certain model year 2022, 2023, and 2024, K1, K2, K3, and K4 model Spartan RV chassis equipped with a vehicle control module (ICM) supplied by Ametek.
What is the problem?
The vehicle control module is subject to a software error.
What is the risk to motor vehicle safety?
The software error could result in inadvertent loss of motive power and other key safety functions such as loss of head lamps or windshield wipers. This could occur without warning and increase the risk of a crash.
What should the final stage manufacturer do?
On the attached document, you will find a list of Spartan RV chassis that have been sold to you. If you agree the identified chassis, contains a safety defect, you are reminded of your responsibility to notify the National Highway Traffic Safety Administration (NHTSA) in accordance with 49 C.F.R. 573. It is a violation of federal regulation to sell a vehicle subject to a safety recall without the recall first being remedied.
What will Shyft do?
The vehicle control module will be reprogrammed with corrected software. This will be done at no charge. We will notify owners of the affected vehicles and direct them to the nearest service center to have the remedy applied. For additional assistance, you may call Spartan RV Chassis Customer Product and Support at 1-800-543-4277 We regret any inconvenience this situation may cause. The Shyft Group, Inc. and its brands are committed to customer safety and satisfaction.
Chronology :
Please refer to Spartan’s chronology on 23v-062.
Jayco is not aware of any reports of accident or injury related to this condition.
February 27, 2023 Jayco’s Warranty Incident Review Committee (WIRC) reviewed the incident and elevated it to CPAC. On March 1, 2023 The Corrective Preventive Action Committee (CPAC) decided to elevate the incident to the Safety Steering Committee (SSC). On March 23, 2023 SSC voted to proceed with a pass through chassis recall.
Software Error in Vehicle Control Module – 2022-2023 Spartan RV K1, K2, K3, & K4 Motorhome Chassis
Software Error in Vehicle Control Module – 2022-2023 Spartan RV K1, K2, K3, & K4 Motorhome Chassis
18 Affected Products
Vehicles
MAKE | MODEL | YEAR |
ENTEGRA | ANTHEM | 2022-2024 |
ENTEGRA | ASPIRE | 2022-2024 |
ENTEGRA | CORNERSTONE | 2022-2024 |
ENTEGRA | REATTA | 2022-2024 |
ENTEGRA | REATTA XL | 2022-2024 |
JAYCO | EMBARK | 2022-2024 |
5 Associated Documents
Recall Acknowledgement
RCAK-23V224-1937.pdf 645.875KB
Defect Notice 573 Report
RCLRPT-23V224-8163.PDF 215.328KB
Manufacturer Notices(to Dealers,etc)
ISSUED Owner Notification Letter(Part 577)
RCONL-23V224-0448.pdf 56.899KB
Remedy Instructions and TSB
RCRIT-23V224-3289.pdf 153.304KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=23V224&docType=RCL
Heavy Duty Truck Reprogramming
Description:
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SEOCONTENT-START
The Shyft Group, Inc.
IMPORTANT: Safety Notice
SAFETY – RECALL – 23V-XXX
Dear Final Stage Manufacturer,
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
The Shyft Group, Inc. has decided that a defect which relates to motor vehicle safety exists in certain model year 2022, 2023, and 2024, K1, K2, K3, and K4 model Spartan RV chassis equipped with a vehicle control module (ICM) supplied by Ametek.
What is the problem?
The vehicle control module is subject to a software error.
What is the risk to motor vehicle safety?
The software error could result in inadvertent loss of motive power and other key safety functions such as loss of head lamps or windshield wipers. This could occur without warning and increase the risk of a crash.
What should the final stage manufacturer do?
On the attached document, you will find a list of Spartan RV chassis that have been sold to you. If you agree the identified chassis, contains a safety defect, you are reminded of your responsibility to notify the National Highway Traffic Safety Administration (NHTSA) in accordance with 49 C.F.R. 573. It is a violation of federal regulation to sell a vehicle subject to a safety recall without the recall first being remedied.
What will Shyft do?
The vehicle control module will be reprogrammed with corrected software. This will be done at no charge.
We will notify owners of the affected vehicles and direct them to the nearest service center to have the remedy applied.
For additional assistance, you may call Spartan RV Chassis Customer Product and Support at 1-800-543-4277
We regret any inconvenience this situation may cause. The Shyft Group, Inc. and its brands are committed to customer safety and satisfaction.
Sincerely,
Spartan RV Chassis
**************************************************************************************************************
IMPORTANT SAFETY RECALL
This Notice Applies to Your Recreational Vehicle «VIN»
«NAME»
«ADDRESS»
«CITY», «ST» «ZIP»
Dear Valued Customer:
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
Spartan RV Chassis, a brand of Shyft Group, Inc. and the Jayco motorized division have decided that a defect, which relates to motor vehicle safety, exists in certain 2022-2024 Entegra Coach Anthem, Aspire, Cornerstone, Embark, Reatta, Reatta XL Class A motorhomes. The affected vehicles are built on certain model year 2022, 2023, and 2024; K1, K2, K3, and K4 model Spartan RV chassis equipped with a vehicle control module (ICM) supplied by Ametek.
The vehicle control module is subject to a software error. The software error could result in inadvertent loss of motive power and other key safety functions such as loss of headlamps or windshield wipers. This could increase the risk of a crash and could occur without warning.
The vehicle control module will be reprogrammed with corrected software and will be done at no
charge to you. Reprogramming of the control module is not expected to take more than a half
hour although the service provider may need your vehicle for longer depending on their scheduling times.
Call Spartan RV Chassis at 855.589.9836 option 0 to locate a qualified service center near you for the inspection. Steps will be taken to ensure the work is performed at the nearest service center.
A vehicle lessor receiving this notice must notify the lessee by first class mail within ten (10) days from receipt of this owner notification letter.
If you had this repair completed prior to receipt of this recall notice, you may be eligible to receive reimbursement for the cost of obtaining a pre-notification remedy of the problem associated with this recall. For more information, contact Spartan RV Chassis at 800-543-4277.
If the authorized service center has failed or is unable to remedy the defect without charge and within a reasonable time, contact Spartan RV Chassis at 1-800-543-4277 or Entegra Coach Customer Service at 800-283-8267. You may also submit a complaint to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Avenue SE, Washington, D.C. 20590 or call the Auto Safety Hotline at 1-888-327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov if you feel the manufacturer has failed or is unable to remedy the defect without charge.
We certainly regret this inconvenience; however, your safety is our most important priority.
Sincerely,
Compliance Management
Jayco Inc. Motorized Division
Safety Recall: 23V-224 April 2023
Spartan/Shyft Group Recall: 23V-062
Reason for this recall
What we need you to do
Recall Remedy
**************************************************************************************************************
IMPORTANT SAFETY RECALL
This Notice Applies to Your Recreational Vehicle «VIN»
«NAME»
«ADDRESS»
«CITY», «ST» «ZIP»
Dear Valued Dealer:
This notice is sent to you in accordance with the National Traffic and Motor Vehicle Safety Act.
Spartan RV Chassis, a brand of Shyft Group, Inc. and the Jayco motorized division have decided that a defect, which relates to motor vehicle safety, exists in certain 2022-2024 Entegra Coach Anthem, Aspire, Cornerstone, Embark, Reatta, Reatta XL Class A motorhomes. The affected vehicles are built on certain model year 2022, 2023, and 2024; K1, K2, K3, and K4 model Spartan RV chassis equipped with a vehicle control module (ICM) supplied by Ametek.
The vehicle control module is subject to a software error. The software error could result in inadvertent loss of motive power and other key safety functions such as loss of headlamps or windshield wipers. This could increase the risk of a crash and could occur without warning.
The vehicle control module will be reprogrammed with corrected software and will be done at no
charge to you. Reprogramming of the control module is not expected to take more than a half
hour although the service provider may need your vehicle for longer depending on their scheduling times.
Our records show the following unit is affected by this recall and is part of the current inventory at your dealership.
VIN»
Call Spartan RV Chassis at 855.589.9836 option 0 to locate a qualified service center near you for the inspection. Steps will be taken to ensure the work is performed at the nearest service center.
Federal law requires that all affected units in your inventory be repaired prior to delivery to a retail owner. If you sold an affected unit recently, please contact the owner immediately to advise the owner of the recall. In addition, please register the unit through Jayco Partners.
A vehicle lessor receiving this notice must notify the lessee by first class mail within ten (10) days from receipt of this owner notification letter.
Please confirm the unit serial number requires the Recall Remedy using Unit Management in Jayco Partners. The instructions for the Recall Remedy are available under the Case Recall number in attachments.
If you have any questions, please contact Spartan RV Chassis at 800-543-4277 or Entegra Customer Service at 800-283-8267 for assistance.
We certainly regret this inconvenience; however, our Customers’ safety is our most important priority.
Sincerely,
Compliance Management
Jayco Inc. Motorized Division
Safety Recall: 23V-224 April 2023
Spartan/Shyft Group Recall: 23V-062
Reason for this recall
What we need you to do
Recall Remedy
**************************************************************************************************************
OMB Control No.: 2127-0004
Part 573 Safety Recall Report 23V-224
The information contained in this report was submitted pursuant to 49 CFR §573
Manufacturer Name : Submission Date :
Jayco, Inc. MAR 30, 2023 NHTSA Recall No. : 23V-224 Manufacturer Recall No. : Spartan 23V-062
Manufacturer Information :
Manufacturer Name : Jayco, Inc.
Address : 903 South Main Street
PO Box 460 Middlebury IN 46540 Company phone : 800-283-8267
Population :
Number of potentially involved : 972 Estimated percentage with defect : 100 %
Vehicle Information : Vehicle 1 : 2022-2024 Jayco/Entegra Coach Embark, Anthem, Aspire, Cornerstone, Reatta, Reatta XL
Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : OTHER Power Train : DIESEL
Descriptive Information : The recall population are motorhome chassis equipped with a vehicle control module supplied by Ametek. The vehicle control module subject to this recall is at version 1.2 in Shyft part numbers 5394-NN2-001 through 5394-NN2-008 and 5415-NN2-001 through 5415-NN2-008.
Production Dates : APR 29, 2021 – MAR 01, 2023 VIN Range 1 : Begin : 4VZAR1D10PC092401 End : 4VZVU1R1XPC093838 ✔ Not sequential Description of Defect :
Description of the Defect : The vehicle control module has a software error that may cause loss of motive power or loss of key safety functions such as loss of head lamps or windshield wipers.
FMVSS 1 : NR FMVSS 2 : NR
Description of the Safety Risk : Loss of motive power or key safety functions may increase the risk of a crash.
Description of the Cause : The supplier did not anticipate the failure modes during software development for software v1.2. Identification of Any Warning
that can Occur : Loss of motive power or key safety functions may occur without warning.
Involved Components : Part 573 Safety Recall Report 23V-224 Page 2 Component Name 1 : ICM
Component Description : Vehicle Control Module
Component Part Number : 5394-NN2-001, 5394-NN2-002, 5394-NN2-003, 5394-NN2-004, 5394-NN2-005, 5394-NN2-006, 5394-NN2-007, 53 Supplier Identification : Component Manufacturer
Name : Ametek Address : 287 27 Road
Grand Junction Colorado 81506
Country : United States Chronology :
Please refer to Spartan’s chronology on 23v-062.
Jayco is not aware of any reports of accident or injury related to this condition.
February 27, 2023 Jayco’s Warranty Incident Review Committee (WIRC) reviewed the incident and elevated it to CPAC. On March 1, 2023 The Corrective Preventive Action Committee (CPAC) decided to elevate the incident to the Safety Steering Committee (SSC). On March 23, 2023 SSC voted to proceed with a pass through chassis recall. Description of Remedy :
Description of Remedy Program : Owners will be notified by mail and instructed to take their vehicle to a
Spartan Service Center.
The vehicle control module will be reprogrammed at no charge. Chassis subject to this recall are within their warranty period. Any repairs would have been covered through the normal warranty process. There will be no charge for this service.
Jayco’s general reimbursement plan for the cost of remedies paid for by vehicle owners prior to notification of a safety recall is on file with NHTSA. Spartan will be reporting the quarterly completion rates to NHTSA. How Remedy Component Differs from Recalled Component :
Identify How/When Recall Condition was Corrected in Production : The vehicle control module software version subject to this recall is v1.2. Remedied vehicle control modules will be at software v1.3.
Vehicle control modules with the new software version were implemented into production on January 7, 2023. The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 23V-224
Page 3
The information contained in this report was submitted pursuant to 49 CFR §573
Recall Schedule :
Description of Recall Schedule : Jayco will notify its dealers and affected retail owners.
Planned Dealer Notification Date : MAY 01, 2023 – MAY 01, 2023
Planned Owner Notification Date : MAY 01, 2023 – MAY 01, 2023
* NR – Not Reported
SEOCONTENT-END