Incorrectly Machined Outrigger May Drift – 2022 Terex C4000, Optima TC, & XT Pro Outrigger Vehicles

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December 1, 2022 NHTSA CAMPAIGN NUMBER: 22V888000

Incorrectly Machined Outrigger May Drift

A drifting cylinder may result in the machine tipping, increasing the risk of injury.

 

NHTSA Campaign Number: 22V888

Manufacturer Terex South Dakota, Inc.

Components EQUIPMENT

Potential Number of Units Affected 40

 

Summary

Terex South Dakota, Inc. (Terex) is recalling certain 2022 C4000, Optima TC, and XT Pro outrigger vehicles. The outrigger cylinder may have been machined incorrectly, which can cause the lock valve cartridge seals to fail, allowing the cylinder to drift.

 

Remedy

Dealers will replace the cylinders, free of charge. All affected vehicles were inspected and remedied by December 22, 2022. Owners may contact Terex’s customer service at 1-605-882-4000. Terex’s number for this recall is SN714.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Chronology :

A dealer reported outriggers drifting on October 24th, 2022. On October 27th, shipments of outriggers containing cylinder part number 631148 were halted and cylinders on-hand were quarantined.

The investigation and consultation with the vendor determined that the cylinders may not have been machined correctly. As part of the investigation, dealers were called and asked to inspect their stock and determine if there were any issues.

The first shipment of corrected cylinders was received on November 14th. One dealer reported that they had sold units which could contain the affected cylinders.

The dealer contacted the customers, inspected, and replaced all affected cylinders. The decision to recall the cylinders was made on November 22nd. On November 29th, an email was sent to a dealer with inspection criteria.

By December 22, 2022 all potentially defective cylinders had been verified as being replaced with no reported operational issues. Email from NHTSA staff on February 6, 2023 stated that since all potentially defective cylinders were accounted for, an owner notification letter was not required, only a quarterly report was required showing the campaign was 100% complete.

 


3 Affected Products

Vehicles

MAKE MODEL YEAR
TEREX C4000 2022
TEREX OPTIMA TC 2022
TEREX XT PRO 2022

 


6 Associated Documents

Recall Acknowledgement

RCAK-22V888-6092.pdf 646.455KB

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Defect Notice 573 Report

RCLRPT-22V888-9840.PDF 213.541KB

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Recall Quarterly Report #1, 2022-4

RCLQRT-22V888-8792.PDF 211.128KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V888-4870.pdf 448.025KB

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Manufacturer Notices(to Dealers,etc) – Dealer Notification Email 11292022

RCMN-22V888-6346.pdf 66.703KB

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Recall 573 Report – 04/19/2023

RCLRPT-22V888-9689.PDF 214.053KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V888&docType=RCL

 


 

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