Hose Reel Assembly Failure – 2019-2022 Alamo All JetVac Recycler Vehicles

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September 6, 2022 NHTSA CAMPAIGN NUMBER: 22V669000

Hose Reel Assembly Failure

A falling hose reel can increase the risk of an injury.

 

NHTSA Campaign Number: 22V669

Manufacturer Alamo Group Inc.

Components EQUIPMENT

Potential Number of Units Affected 144

 

Summary

Alamo Group Inc (Alamo) is recalling certain 2019-2022 All JetVac AJV1215, AJV1015, AJV0810, AJV1010, AJV0812, AJV0720, AJV0610, AJV1515, and AJV1215 Recycler vehicles. The clevis attaching the hose reel tilt rod and cylinder to the hose reel is an insufficient length, which can cause damage to the clevis and result in the hose reel falling to the ground.

 

Remedy

Dealers will install a threaded clevis of proper length, free of charge. Owner notification letters were mailed on October 13, 2022. Owners may contact Alamo’s customer service at 1-800-382-8302.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


REASON FOR THIS SAFETY RECALL:

On September 6, 2022, Alamo Group Inc., filed a Defect Information Report with the National Highway Traffic Safety Administration (NHTSA) informing the agency that in AllJetVac vehicles manufactured by Gradall, the clevis which attached the hose reel tilt cylinder rod to the hose reel is not the proper length to allow for full engagement. If the hose reel cylinder rod is not properly engaged with the clevis, the hose reel could tilt forward while the vehicle is stationary, increasing the risk of injury to individuals.

 

REMEDY:

Remedy parts are available now. Dealers will replace the shortened clevis with a lengthened clevis which will allow for proper engagement with the hose reel tilt cylinder rod. This service must be performed on all affected vehicles at no charge to the vehicle owner. Attached please find the service procedure for completing this repair. The repair takes about 1 hour to complete.

 


SERVICE PROCEDURE FOR RECALL 22V-669

Gradall Industries has determined that a potential defect may exist with the front mounted hose reel tilt cylinder (P/N 2130120013) on its AllJetVac and AllJetVac Recycler Models manufactured from September 10, 2019 through June 30, 2022. The models included in this recall are AJV1515, AJV1215, AJV1215 Recycler, AJV1015, AJV1010, AJV0812, AJV0810, AJV0720, and AJV0610.

The hose reel tilt cylinder is equipped with a clevis that is threaded onto the rod end of the cylinder for adjustment purposes. On certain vehicles the hose reel tilt cylinder clevis may not have adequate thread engagement onto the cylinder rod. As a result, damage to the clevis and/or cylinder rod threads may occur during travel and normal jetting operations.

While lowering the hose reel to perform maintenance in the engine compartment, the clevis may become disengaged from the rod end of the cylinder causing the hose reel to pivot forward uncontrollably and free fall to the ground. If the clevis disengages, a potential crushing hazard may exist when disengaging the pins and clamps or raising/lowering the hose reel.

Affected Units: All front hose reel mounted Vacall AllJetVac and AllJetVac Recyclers manufactured from September 10, 2019 through June 30, 2022. Included with this bulletin is a list of affected vehicles identified by Gradall/Vacall Serial Number, PWO Number, and chassis VIN. If you are not the current owner of the identified unit(s) please forward this information to the owner or lessee.

All front mounted hose reel vehicles manufactured after June 30, 2022 have been equipped with the required updated clevises.

 

Corrective Action: The clevis on the hose reel tilt cylinder (P/N 2130120013) on the affected vehicles must be removed and replaced with an updated clevis (P/N VA0000S6257).

The original clevis (1) measures approximately 4 ¾” in overall length. The updated clevis (2) measures approximately 5 ½” in overall length and has a spacer welded between the clevis and threaded collar.

 


Chronology :

In May 2022, Gradall was notified by a customer that a hose reel tilt cylinder rod on an AllJetVac vehicle failed while the vehicle was stationary and the hose reel was tilted forward to enable mechanics to perform maintenance on the vehicle.

In June 2022, Gradall was notified by another customer that this same issue had occurred on another AllJetVac vehicle while the vehicle was stationary for maintenance work and the hose reel was tilted forward.

In July 2022, Gradall conducted a safety investigation to assess the failure mode, the failure rate, and potential causes. Gradall reviewed information reported by the two customers and examined the cylinders from the customers’ vehicles. Gradall observed the worn threading on the clevis and measured and compared the clevis used before the change in supplier in 2019 to the current clevis. Gradall also inspected the clevises in vehicles in production.

As of August 29, 2022, Alamo was aware of no warranty claims, no deaths, and no injuries related to this issue. The customer notifications in May and June 2022 are the only such notifications Alamo has received on this issue. On August 29, 2022, Alamo decided to declare a voluntary safety recall to remedy this issue.

 


4 Affected Products

Vehicle

MAKE MODEL YEAR
ALAMO GROUP ALLJETVAC 2019-2022

 


9 Associated Documents

Defect Notice 573 Report

RCLRPT-22V669-1651.PDF 244.33KB

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Recall Acknowledgement

RCAK-22V669-4029.pdf 645.753KB

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Remedy Instructions and TSB

RCRIT-22V669-9721.pdf 646.821KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V669-0077.pdf 632.422KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V669-2821.pdf 654.972KB

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Recall 573 Report-Amendment 1 – 10/26/2022

RCLRPT-22V669-9371.PDF 216.172KB

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Recall Quarterly Report #1, 2022-4

RCLQRT-22V669-7941.PDF 211.112KB

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Recall Quarterly Report #2, 2023-1

RCLQRT-22V669-3803.PDF 211.212KB

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Recall Quarterly Report #3, 2023-2

RCLQRT-22V669-4300.PDF 211.298KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V669&docType=RCL

 


 

 


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