TIF-126 – Powerglide Chassis Fuse May Overheat Causing Stall – 2022 Tiffin Zephyr, 2022-2023 Phaeton, Allegro Breeze & Allegro Bus Motorhomes

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August 5, 2022 NHTSA CAMPAIGN NUMBER: 22V589000

Powerglide Chassis Fuse May Overheat Causing Stall

An engine that shuts down unexpectedly increases the risk of a crash.

 

NHTSA Campaign Number: 22V589

Manufacturer Tiffin Motorhomes, Inc.

Components ELECTRICAL SYSTEM

Potential Number of Units Affected 315

 

Summary

Tiffin Motorhomes, Inc. (Tiffin) is recalling certain 2022 Zephyr, 2022-2023 Phaeton, Allegro Breeze and Allegro Bus motorhomes equipped with a Powerglide chassis. The chassis fuse can overheat while the motorhome is in motion, possibly causing the dash display to go blank and the engine to stall.

 

Remedy

Dealers will inspect and replace the defective fuse, as necessary, free of charge. Owner notification letters were mailed August 31, 2022. Owners may contact Tiffin’s customer service at 1-256-356-8661. Tiffin’s number for this recall is TIF-126.

 

Notes

Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.

 


Recall Inspection and Repair Instructions

NHTSA Recall #: 22V-589

Transport Canada Recall # 2022-440

Tiffin Motorhomes Recall #: TIF-126

Models Involved: 2022 and 2023 Allegro Breeze, 2022 and 2023 Allegro Bus, 2022 and 2023 Phaeton, and 2022 Zephyr Motorhomes, all built on Tiffin Motorhome’s PowerGlide Chassis.

Purpose: To provide instructions on how to inspect the chassis 150 Amp Circuit Breakers and instructions on how to replace them if needed.

Tools Needed:

7/16 Socket Wrench

 

Parts Needed:

#32263

 

FLAT RATE CODE & TIME ALLOWED FOR VISUAL INSPECTION AND REPLACEMENT IF NEEDED:

0.25 hours to inspect and circuit breakers are good – BR9865RC01, BU9865RC01, PH9865RC01 or ZY9865RC01

0.50 hours to inspect and replace up to 2 circuit breakers – BR9866RC01, BU9866RC01, PH9866RC01 or ZY9866RC01

 

INSPECTION PROCEDURE:

1. Open the passenger side rear compartment and visually inspect the (2) 150 Amp circuit breakers that are installed. Good breakers are black with a yellow arm as shown below in Figure 1. If the circuit breakers are good, please file a claim using the correct flat rate code above for the inspection.

2. Bad circuit breakers are black with a red arm as shown below in Figure 2. Any BLACK/RED circuit breakers should be replaced using the repair procedure that follows.

 

REPAIR PROCEDURES:

1. Turn off battery disconnect. This is a red rotary switch located above the chassis battery bank. For Allegro Bus and Zephyr motorhome, this is in the passenger side rear compartment.  For the Phaeton and Allegro Breeze motorhome, the battery bank is in the 2nd to last passenger side rear compartment.

2. Remove the two cable connections at the bottom and middle of the two breakers shown below using a 7/16” socket wrench.

 

3. Remove the two buss bars in between the breakers and the top shown below using a 7/16” socket wrench.

 

4. Remove the bad breaker(s) and replace with new breaker(s).

5. Return the two buss bars to their original positions and torque to 50 lb-in.

6. Return the two cables to their original positions and torque to 50 lb-in.

 


Chronology :

8/3/22 – Chassis manager brought to the attention of Tiffin that he had a customer call in a couple of weeks ago and say that his chassis had lost power while he was driving. He was able to steer the coach to safety.

Customer checked the engine compartment and he saw the fuse was tripped. He let the fuse cool off, and was able to reset the fuse and continue driving. Customer stated this happened repeatedly on trip. Shortly afterwards, this happened to our driver on his way to deliver coach.

Chassis shopped investigated and found there was a fuse that had been substituted due to supply chain shortage.

The substitute fuse is unable to withstand the temperatures that can be reached in engine compartment in certain conditions.

 


7 Affected Products

Vehicles

MAKE MODEL YEAR
TIFFIN ALLEGRO BREEZE 2022-2023
TIFFIN ALLEGRO BUS 2022-2023
TIFFIN PHAETON 2022-2023
TIFFIN ZEPHYR 2022

 


8 Associated Documents

Recall Acknowledgement

RCAK-22V589-9866.pdf 645.838KB

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Defect Notice 573 Report

RCLRPT-22V589-1300.PDF 215.881KB

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Manufacturer Notices(to Dealers,etc)

RCMN-22V589-4624.pdf 155.695KB

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Remedy Instructions and TSB

RCRIT-22V589-9982.pdf 348.453KB

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ISSUED Owner Notification Letter(Part 577)

RCONL-22V589-1944.pdf 182.655KB

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Recall Quarterly Report #1, 2022-3

RCLQRT-22V589-2317.PDF 211.145KB

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Recall Quarterly Report #2, 2022-4

RCLQRT-22V589-7954.PDF 211.25KB

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Recall Quarterly Report #3, 2023-1

RCLQRT-22V589-6593.PDF 211.33KB

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Latest Recalls Documents

For the Latest and Most Recent Recalls Information Visit the link below…

https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V589&docType=RCL

 


 

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