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August 3, 2022 NHTSA CAMPAIGN NUMBER: 22V566000
Steering Gear Assembled Incorrectly
A fractured steering gear can cause a loss of steering control, increasing the risk of a crash.
NHTSA Campaign Number: 22V566
Manufacturer Kalmar Solutions, LLC
Components STEERING
Potential Number of Units Affected 110
Summary
Kalmar Solutions, LLC (Kalmar) is recalling certain 2021-2022 Ottawa T2 terminal tractors. The steering gears may have been assembled incorrectly, which can cause the gears to fracture.
Remedy
Dealers will inspect and replace the steering gears, as necessary, free of charge. Owner notification letters are expected to be mailed August 17, 2022. Owners may contact Kalmar customer service at 1-785-229-6327.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
The primary chronology of events comes from the Sheppard recall 22E-047. Kalmar was then informed from Sheppard and from NHTSA several days following the initial Sheppard filing on May 28, 2022. Kalmar received on July 20, 2022 the applicable list of suspect serial numbers applicable to Kalmar models and purchases.
22E047 – Steering Gear Assembled Incorrectly – Sheppard
2 Affected Products
Vehicle
MAKE | MODEL | YEAR |
KALMAR | OTTAWA | 2021-2022 |
4 Associated Documents
Recall Acknowledgement
RCAK-22V566-3899.pdf 646.176KB
Defect Notice 573 Report
RCLRPT-22V566-8330.PDF 214.49KB
Manufacturer Notices(to Dealers,etc)
RCMN-22V566-3645.pdf 145.342KB
Owner Notification Letter(Part 577)
RCONL-22V566-9017.pdf 561.995KB
Latest Recalls Documents
For the Latest and Most Recent Recalls Information Visit the link below…
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V566&docType=RCL
- Power Steering Gear Box Replacement for 1999-2000 Cadillac Escalade - [1992-1994 Chevy Blazer] - 1988-1989 C1500 Pickup - [1990-2000 C1500 Pickup (w/o Sport Package;ZQ8)] - 1992-1999 C1500 Suburban (w/o Sport Package;ZQ8) - [1992-1996 C2500 Suburban (Diesel)] - 1997-1998 C2500 Suburban (Diesel; Base; LS; LT) - [1988-1993 C2500 Pickup; (6-Bolt; Diesel 6.2L; Vin Code C)] - 1988-2000 C2500 Pickup (6-Bolt; Gas; 7,200 lb GVW) - [1988-1996 K1500 Pickup] - 1992-1999 K1500 Suburban (7,200lb GVW)
- Power Steering Gear Box Replacement for 1988-1990 Chevy K2500 Pickup (6-Bolt; Gas; 4.3L 5.0L 5.7L; 7,200 lb GVW) - [1991-2000 K2500 Pickup (6-Bolt ; 4WD ; 7,200lb GVW)] - 1992-1998 K2500 Suburban - [1995-2000 Tahoe] - 1992-1996 GMC Jimmy - [1988 C1500 Pickup (w/o Sport Package;ZQ8))] - 1990-1999 C1500 Pickup (w/o Sport Package;ZQ8)) - [1992-1999 C1500 Suburban] - 88 C2500 Pickup (6-Bolt; Diesel 6.2L; Vin Code C) - [89-93 C2500 Pickup (6-Bolt; Diesel 6.2L; exc. Vin Code F)] - 92-99 K2500 Suburban
- Power Steering Gear Box Replacement for 1994-1995 GMC C2500 Pickup (6-Bolt; Gas; 7,200 lb GVW) - [1988-1990 C2500 Pickup (6-Bolt; Gas; 4.3L 5.0L 5.7L; 7,200 lb GVW)] - 1991-1999 C2500 Pickup (6-Bolt ; 7,200lb GVW) - [1992-1993 C2500 Suburban (7,200 lb GVW)] - 1994-1999 C2500 Suburban - [1988-1999 K1500 Pickup] - 1992-1996 K1500 Suburban (7,200lb GVW) - [1988-1990 K2500 Pickup (6-Bolt; Gas; 7,200 lb GVW)] - 1991-1999 K2500 Pickup (6-Bolt; 7,200lb GVW) - [1992-2000 Yukon (97: 4WD,DIESEL; 98: 4WD)]
- Kit Includes: 1x Complete Power Steering Gear Box Assembly
- New Oil and Lip Seals installed to ensure quality performance
- Fits 3 Bolts Models
- Fits: Specific Models - Check Fitment Chart and Product Description for Accurate Information
- Kit Includes: 1x Complete Power Steering Gear Box Assembly
- To Activate your Lifetime Warranty, you must send in your core unit. Call us when you order to get a return shipping label for your old unit
- Lifetime Warranty
- Note: FITS 4WD / 4x4 MODELS ONLY; 4 Bolt Valve Housing
- Fits: Specific Models - Check Fitment Chart and Product Description for Accurate Information
- Kit Includes: 1x Power Steering Gear Box Assembly
- To Activate your Lifetime Warranty, you must send in your core unit. Call us when you order to get a return shipping label for your old unit
- Lifetime Warranty
- [Vehicle Fitment-1]: Compatible with Cadillac Escalade 2002-2006 5.3L 6.0L (RWD) ✔ Chevrolet Silverado 1500 1999-2006 4.3L 4.8L 5.3L 6.0L ✔ Silverado 1500 Classic 2007 4.3L 4.8L 5.3L 6.0L ✔ Tahoe 2000-2006 4.8L 5.3L ✔ Suburban 1500 2000-2006 5.3L 5.7L ✔ --- For Left Hand Drive Only!!!
- [Vehicle Fitment-2]: Compatible with Chevrolet Avalanche 1500 2002-2006 5.3L (RWD) ✔ GMC Sierra 1500 1999-2006 4.3L 4.8L 5.3L 6.0L ✔ Sierra 1500 Classic 2007 4.3L 4.8L 5.3L 6.0L ✔ Yukon 2000-2006 4.8L 5.3L ✔ Yukon XL 1500 2000-2006 5.3L ✔ --- For Left Hand Drive Only!!!
- [Reference Number]: 15067316, 15077365, 15173572, 26070311, 26080929, 26082140, 26110836, 88965789, 27-8412, 278412
- [Specification]: ①Condition: New; ②Input Shaft Dia: 16.76 mm; ③Output Shaft Dia: 31.75 mm; ④Pressure Port Thread Size: M18 x 1.5; ⑤Return Port Thread Size: M16 x 1.5; ⑥Total Turns Lock To Lock: 2.9 to 3.4
- [Ideal Solution]: This steering gear box assembly is best professional solution for Silverado 1500, Sierra 1500, Tahoe, Yukon, Suburban 1500, Avalanche 1500, Yukon XL 1500 and Escalade's the steering problem (such as clunking while turning, shaking steering wheel, excessive free play in steering, leaking power steering fluid, etc), and restore steering wheel operation, also saves you hundreds of dollars from original part
- Power Steering Gear Box Replacement for 1988-2000 Chevrolet C2500 8 Bolt Wheels - [1992-1996 Chevrolet C2500 Suburban] - 1992-1996 Chevrolet C2500 Suburban - [1991-2002 Chevrolet C3500HD] - 1988-2000 Chevrolet K2500 8 Bolt Wheels - [1992-1996 Chevrolet K2500 Suburban] - 1988-2000 Chevrolet K3500 - [1994-2001 Dodge Ram 1500] - 1994-2002 Dodge Ram 2500 - [1994-2002 Dodge Ram 3500]
- Power Steering Gear Box Replacement for 1988-2000 GMC C2500 8 Bolt Wheels - [1992-1996 GMC C2500 Suburban] - 1988-2000 GMC C3500 - [1991-2002 GMC C3500HD] - 1988-2000 GMC K2500 8 Bolt Wheels - [1992-1996 GMC K2500 Suburban] - 1988-2000 GMC K3500 - [1997 GMC Yukon]
- Kit Includes: 1x Power Steering Gear Box Assembly
- To Activate your Lifetime Warranty; you must send in your core unit. Call us when you order to get a return shipping label for your old unit
- Lifetime Warranty - Hydraulically Pressure Tested to Ensure Internal By-Pass for Both High & Low Pressure
- 🍨Vehicle Fitment: Compatible with 1997-2007 Ford For F-350; 2000-2001 F250/F350 Super Duty; 2000-2001 F250/F350 Super Duty 4WD; 1999 F250/F350/F450/F550 Super Duty; 2002-2004 F250/F350/F450/F550 Super Duty; 2000-2001 Ford Excursion;2002-2005 Excursion; 2000-2001 F450/F550 Super Duty; 2000-2001 F450/F550 Super Duty
- 🍨Part OEM Number:27-7569, 277569, 2C3Z3504AARM, F7UZ3504FA, F7UZ3504FARM, F7UZ3504FBRM, YC3Z3504AARM, YC3Z3504ABRM
- 🍨The steering gear box is the heart of the vehicle’s steering system. It guides the wheels’ movement in conjunction with the direction that the steering wheel is rotated, helping achieve ideal steering response for more efficient driving.
- 🍨Specification: ①Condition: New; ②Input Shaft Dia: 18.42mm; ③Output Shaft Dia: 34.93mm; ④Pressure Port Thread Size: 1/2 x 20; ⑤Return Port Thread Size: 5/8 x 18; ⑥Total Turns Lock To Lock: 4.0
- 🍨Please Check The Year/Make/Model Drop Down Menu At The Top Or Product Description Of The Page To Make Sure This Part Fits Your Vehicl.Warranty period one year unlimited miles.If you have any questions about the part,please contact us before purchasing it,we'll reply you within 24 hours. I hope you have an enjoyable shopping experience in our store!
- [Vehicle Fitment]: Compatible with Dodge Ram 1500 1994-2001 ✔ Ram 2500 1994-1998 ✔ Chevrolet Tahoe 1998-1999 ✔ C1500 Suburban 1999 ✔ C2500 1988-2000 ✔ C2500 Suburban 1992-1999 ✔ C35 1998-2000 ✔ C3500 1988-2000 ✔ C3500HD 1991 ✔ K1500 Suburban 1999 ✔ K2500 1988-2000 ✔ K2500 Suburban 1993-1999 ✔ K3500 1988-2000 ✔ C3500HD 1993-1995/1998-2002 ✔ For Left Hand Drive Only!!!
- [Vehicle Fitment]: Compatible with GMC C1500 Suburban 1997-1999 ✔ C2500 1988-2000 ✔ C2500 Suburban 1992 ✔ C3500 1988-2000 ✔ C3500HD 1991 ✔ K1500 Suburban 1997-1999 ✔ K2500 1988-2000 ✔ K2500 Suburban 1992-1996 ✔ K3500 1988-2000 ✔ C2500 Suburban 1996/1998-1999 ✔ C3500HD 1994-1995/1998-2002 ✔ K2500 Suburban 1998-1999 ✔ For Left Hand Drive Only!!!
- [Reference Number]: 26056662, 26068855, 26077888, 26100333, 5083894AA, 5083894AB, 52007323, 52106034, 52113502AA, 52113502AE, 52113556AA, 52113556AB, 52113556AE, 277539, 27-7539
- [Specification]: ①Condition: New; ②Input Shaft Dia: 18.42 mm; ③Output Shaft Dia: 31.75 mm; ④Pressure Port Thread Size: M18 x 1.5; ⑤Return Port Thread Size: M16 x 1.5; ⑥Total Turns Lock To Lock: 3.2
- [Ideal Solution]: This steering gear box assembly is best professional solution for Ram 1500, Ram 2500, Tahoe, K1500, K2500, K3500, C1500, C2500 and C3500HD's the steering problem (such as clunking while turning, shaking steering wheel, excessive free play in steering, leaking power steering fluid, etc), and restore steering wheel operation, also saves you hundreds of dollars from original part
- [Vehicle Fitment-1]: Compatible with Chevrolet Suburban 2500 2000-2001✔ Silverado 1500 HD 2001✔ Silverado 1500 Classic 2007✔ Silverado 1500 HD Classic 2007✔ Silverado 2500 1999-2001✔ Silverado 2500 HD 2001-2006✔ Silverado 2500 HD Classic 2007✔ Silverado 3500 2001-2006✔ Silverado 3500 Classic 2007✔ --- For Left Hand Drive Only!!!
- [Vehicle Fitment-2]: Compatible with GMC Yukon XL 2500 2000-2001✔ Sierra 1500 HD 2001✔ Sierra 1500 Classic 2007✔ Sierra 1500 HD Classic 2007✔ Sierra 2500 1999-2001✔ Sierra 2500 HD 2001-2006✔ --- For Left Hand Drive Only!!!
- [Reference Number]: 15068759, 19150135, 26099875, 27-7617, 277617, 15166613, 27-7589, 277589
- [Specification]: ①Condition: New; ②Input Shaft Dia: 16.76 mm; ③Output Shaft Dia: 31.75 mm; ④Pressure Port Thread Size: M18 x 1.5; ⑤Return Port Thread Size: M16 x 1.5; ⑥Total Turns Lock To Lock: 3.3
- [Buy with Confidence]: A-Premium offers a one-year unlimited-mileage guarantee on our meticulously crafted gear box. We offer a wide variety of automotive accessory categories, ensuring that you can hit the road with peace of mind.
- [Vehicle Fitment-1]: Compatible with Chevrolet C10 1986 ✔ C10 Suburban 1986 (RWD) ✔ C20 1986 ✔ C20 Suburban 1986 (RWD) ✔ C30 1985-1986 ✔ R10 1987 ✔ R10 Suburban 1987-1988 (RWD) ✔ R1500 Suburban 1989-1991 (RWD) ✔ R20 1987-1988 ✔ R20 Suburban 1987-1988 (RWD) ✔ R2500 1989 ✔ R2500 Suburban 1989-1991 (RWD) ✔ --- For Left Hand Drive Only!!!
- [Vehicle Fitment-2]: Compatible with Chevrolet R30 1987-1988 ✔ R3500 1989-1991 ✔ GMC C1500 1985-1986 ✔ C1500 Suburban 1985-1986 (RWD) ✔ C2500 1985-1986 ✔ C2500 Suburban 1985-1986 (RWD) ✔ C3500 1985-1986 ✔ R1500 1987 ✔ R1500 Suburban 1987-1991 (RWD) ✔ R2500 1987-1989 ✔ R2500 Suburban 1987-1991 (RWD) ✔ R3500 1978-1991 ✔ --- For Left Hand Drive Only!!!
- [Engine Type]: It fits the model with 4.3L, 4.8L, 5.0L, 5.7L, 6.2L, 7.4L Engine Only
- [Specification]: ①Reference Number: 7846958, 27-7522, 277522; ②Condition: New; ③Input Shaft Dia: 18.42 mm; ④Output Shaft Dia: 31.75 mm; ⑤Pressure Port Thread Size: M18 x 1.5; ⑥Return Port Thread Size: M16 x 1.5; ⑦Total Turns Lock To Lock: 3.4
- [Ideal Solution]: This steering gear box assembly is best professional solution for C10, C10 Suburban, C20, C20 Suburban, C30, R10, R10 Suburban, R1500 Suburban, R20, R20 Suburban, R2500, R2500 Suburban, R30, R3500, C1500, C2500 and C3500's the steering problem (such as clunking while turning, shaking steering wheel, excessive free play in steering, leaking power steering fluid, etc), and restore steering wheel operation, also saves you hundreds of dollars from original part
- 100% computerized hydraulic testing is performed for proper flow, leakage and performance to ensure perfect fit and function
- All critical components (i.e. campacs, spool valves, etc.) are triple tested to ensure product reliability
- All units are built with 100% new seals and o-rings
- Sector shafts and pistons are 100% processed to ensure surface finish is within O.E. tolerances
Last update on 2024-04-12 / Affiliate links / Images from Amazon Product Advertising API
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SEOCONTENT-START
Data Classification: Public / Internal / Restricted / Confidential 1 (6) {{ Registered Owner}} {{ Owner Address }} {{Owner City}} {{ Zip Code }} USA {Aug 24, 2022} Safety Recall 22V566 – Steering Gear Assembled Incorrectly This notice applies to your vehicle with VIN { XXXXXXXXXXXXXX} – Chassis Serial Number { UE }} XXXX} Important Safety Recall This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. Kalmar has decided that a defect, which relates to motor vehicle safety, exists in certain Ottawa T2 model terminal tractors manufactured between June 14, 2021 and July 20, 2022. As a result of this decision Kalmar has initiated a recall of the affected vehicles. Our investigation, in conjunction with R.H. Sheppard Co., Inc., has determined that certain 2021-2022 Kalmar Ottawa T2 vehicles have steering gears that may have been assembled incorrectly, which can cause the gears to fracture. A fractured steering gear can cause a loss of steering control, increasing the risk of a crash. In order to remedy the situation, customers should inspect their steering gear for the serial number, see attached guide showing serial number location and then check the attached serial number list. If the serial number is on the list of suspect gears, contact your local Kalmar dealer. A new steering gear will be provided under warranty. The remedy should be performed at no cost to the customer and Kalmar / R.H. Sheppard will reimburse dealers for their work. Kalmar Solutions LLC Business identity code 415 East Dundee Street 71-0891083 Ottawa, Kansas USA Registered office Tel +18882296300 415 East Dundee Street www.kalmarglobal.com Ottawa, Kansas USA Data Classification: Public / Internal / Restricted / Confidential If you are the lessor of this vehicle please forward a copy of this notice to the lessee within ten days to comply with federal regulations. If you believe Kalmar has failed or is unable to remedy the defect within a reasonable time you may wish to write to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave, SE, Washington, DC 20590; or call the Vehicle Safety Hotline at 1-888-327- 4236 or go to http://www.safercar.gov. If you have any questions or concerns regarding this repair, contact the Kalmar Product Support Department at 1-785-229-6327. Yours sincerely, Eric Swanson Brian Goudreau Product Safety and Standards Engineer Global Warranty Supervisor 2 Data Classification: Public / Internal / Restricted / Confidential Location of Serial Number Identify Steering gear mounted to truck 3 Data Classification: Public / Internal / Restricted / Confidential KALMAR New Master Steering Gear Serial Numbers *** SUSPECT *** Customer name Ship date Bill of Lading# Model / Part Customer Part No SERIAL Part Status KALMAR – SOLUTIONS 14Jun2021 2111128 M100PQS31 53573752 21E10820 Suspect KALMAR – SOLUTIONS 14Jun2021 2111128 M100PQS31 53573752 21E10824 Suspect KALMAR – SOLUTIONS 18Jun2021 2111165 M100PQS31 53573752 21E15279 Suspect KALMAR – SOLUTIONS 28Jun2021 2111224 M100PQS31 53573752 21F03490 Suspect KALMAR – SOLUTIONS 28Jun2021 2111224 M100PQS31 53573752 21F03539 Suspect KALMAR – SOLUTIONS 28Jun2021 2111224 M100PQS31 53573752 21F03559 Suspect KALMAR – SOLUTIONS 08Jul2021 2111278 M100PQS31 53573752 21F08163 Suspect KALMAR – SOLUTIONS 08Jul2021 2111278 M100PQS31 53573752 21F08164 Suspect KALMAR – SOLUTIONS 27Jul2021 2111390 M100PQS31 53573752 21F12901 Suspect KALMAR – SOLUTIONS 27Jul2021 2111390 M100PQS31 53573752 21F12904 Suspect KALMAR – SOLUTIONS 27Jul2021 2111390 M100PQS31 53573752 21F12907 Suspect KALMAR – SOLUTIONS 02Aug2021 2111436 M100PQS31 53573752 21F12917 Suspect KALMAR – SOLUTIONS 02Aug2021 2111436 M100PQS31 53573752 21F17728 Suspect KALMAR – SOLUTIONS 19Aug2021 2111572 M100PQS31 53573752 21F26762 Suspect KALMAR – SOLUTIONS 19Aug2021 2111572 M100PQS31 53573752 21F26772 Suspect KALMAR – SOLUTIONS 19Aug2021 2111572 M100PQS31 53573752 21F26776 Suspect KALMAR – SOLUTIONS 20Aug2021 2111593 M100PQS31 53573752 21F26785 Suspect KALMAR – SOLUTIONS 20Aug2021 2111593 M100PQS31 53573752 21F26787 Suspect KALMAR – SOLUTIONS 20Aug2021 2111593 M100PQS31 53573752 21F26788 Suspect KALMAR – SOLUTIONS 19Aug2021 2111572 M100PQS31 53573752 21F26789 Suspect KALMAR – SOLUTIONS 20Aug2021 2111593 M100PQS31 53573752 21F26832 Suspect KALMAR – SOLUTIONS 20Aug2021 2111593 M100PQS31 53573752 21F26838 Suspect KALMAR – SOLUTIONS 10Aug2021 2111512 M100PQS31 53573752 21G02190 Suspect KALMAR – SOLUTIONS 10Aug2021 2111512 M100PQS31 53573752 21G02193 Suspect KALMAR – SOLUTIONS 10Aug2021 2111512 M100PQS31 53573752 21G02195 Suspect KALMAR – SOLUTIONS 19Aug2021 2111572 M100PQS31 53573752 21G02198 Suspect KALMAR – SOLUTIONS 10Aug2021 2111512 M100PQS31 53573752 21G02199 Suspect KALMAR – SOLUTIONS 19Aug2021 2111572 M100PQS31 53573752 21G02202 Suspect KALMAR – SOLUTIONS 10Aug2021 2111512 M100PQS31 53573752 21G02206 Suspect KALMAR – SOLUTIONS 10Aug2021 2111512 M100PQS31 53573752 21G02209 Suspect KALMAR – SOLUTIONS 10Aug2021 2111512 M100PQS31 53573752 21G02212 Suspect 4 Data Classification: Public / Internal / Restricted / Confidential KALMAR – SOLUTIONS 10Aug2021 2111512 M100PQS31 53573752 21G02215 Suspect KALMAR – SOLUTIONS 10Aug2021 2111512 M100PQS31 53573752 21G02217 Suspect KALMAR – SOLUTIONS 13Aug2021 2111539 M100PQS31 53573752 21G02218 Suspect KALMAR – SOLUTIONS 10Aug2021 2111512 M100PQS31 53573752 21G02220 Suspect KALMAR – SOLUTIONS 10Aug2021 2111512 M100PQS31 53573752 21G02222 Suspect KALMAR – SOLUTIONS 13Aug2021 2111539 M100PQS31 53573752 21G02223 Suspect KALMAR – SOLUTIONS 13Aug2021 2111539 M100PQS31 53573752 21G02224 Suspect KALMAR – SOLUTIONS 09Aug2021 2111501 M100PQS31 53573752 21G02253 Suspect KALMAR – SOLUTIONS 15Sep2021 2111738 M100PQS31 53573752 21G04848 Suspect KALMAR – SOLUTIONS 15Sep2021 2111738 M100PQS31 53573752 21G04854 Suspect KALMAR – SOLUTIONS 15Sep2021 2111738 M100PQS31 53573752 21G04858 Suspect KALMAR – SOLUTIONS 15Sep2021 2111738 M100PQS31 53573752 21G04864 Suspect KALMAR – SOLUTIONS 15Sep2021 2111738 M100PQS31 53573752 21G04866 Suspect KALMAR – SOLUTIONS 15Sep2021 2111738 M100PQS31 53573752 21G04871 Suspect KALMAR – SOLUTIONS 15Sep2021 2111738 M100PQS31 53573752 21G04890 Suspect KALMAR – SOLUTIONS 15Sep2021 2111738 M100PQS31 53573752 21G04900 Suspect KALMAR – SOLUTIONS 15Sep2021 2111738 M100PQS31 53573752 21G04901 Suspect KALMAR – SOLUTIONS 15Sep2021 2111738 M100PQS31 53573752 21G04902 Suspect KALMAR – SOLUTIONS 15Sep2021 2111738 M100PQS31 53573752 21G04903 Suspect KALMAR – SOLUTIONS 15Sep2021 2111738 M100PQS31 53573752 21G04946 Suspect KALMAR – SOLUTIONS 27Aug2021 2111635 M100PQS31 53573752 21H02674 Suspect KALMAR – SOLUTIONS 27Aug2021 2111635 M100PQS31 53573752 21H02688 Suspect KALMAR – SOLUTIONS 24Aug2021 2111604 M100PQS31 53573752 21H02713 Suspect KALMAR – SOLUTIONS 24Aug2021 2111604 M100PQS31 53573752 21H02724 Suspect KALMAR – SOLUTIONS 27Oct2021 2112039 M100PQS31 53573752 21J02075 Suspect KALMAR – SOLUTIONS 27Oct2021 2112039 M100PQS31 53573752 21J02110 Suspect KALMAR – SOLUTIONS 27Oct2021 2112039 M100PQS31 53573752 21J02142 Suspect KALMAR – SOLUTIONS 29Oct2021 2112056 M100PQS31 53573752 21J02171 Suspect KALMAR – SOLUTIONS 29Oct2021 2112056 M100PQS31 53573752 21J02173 Suspect KALMAR – SOLUTIONS 04Nov2021 2112096 M100PQS31 53573752 21J04644 Suspect KALMAR – SOLUTIONS 04Nov2021 2112096 M100PQS31 53573752 21J04698 Suspect KALMAR – SOLUTIONS 04Nov2021 2112096 M100PQS31 53573752 21J04701 Suspect KALMAR – SOLUTIONS 04Nov2021 2112096 M100PQS31 53573752 21J04702 Suspect KALMAR – SOLUTIONS 10Nov2021 2112139 M100PQS31 53573752 21J07853 Suspect KALMAR – SOLUTIONS 29Nov2021 542508168037 M100PQS31 53573752 21J07868 Suspect KALMAR – SOLUTIONS 10Nov2021 2112139 M100PQS31 53573752 21J07887 Suspect KALMAR – SOLUTIONS 13Jan2022 2210097 M100PQS31 53573752 22A00025 Suspect KALMAR – SOLUTIONS 11Jan2022 2210065 M100PQS31 53573752 22A00028 Suspect KALMAR – SOLUTIONS 11Jan2022 2210065 M100PQS31 53573752 22A00029 Suspect KALMAR – SOLUTIONS 11Jan2022 2210065 M100PQS31 53573752 22A00031 Suspect 5 Data Classification: Public / Internal / Restricted / Confidential KALMAR – SOLUTIONS 13Jan2022 2210097 M100PQS31 53573752 22A00039 Suspect KALMAR – SOLUTIONS 11Jan2022 2210065 M100PQS31 53573752 22A00050 Suspect KALMAR – SOLUTIONS 11Jan2022 2210065 M100PQS31 53573752 22A00056 Suspect KALMAR – SOLUTIONS 25Jan2022 6941225 M100PQS31 53573752 22A05824 Suspect KALMAR – SOLUTIONS 25Jan2022 6941225 M100PQS31 53573752 22A05831 Suspect KALMAR – SOLUTIONS 25Jan2022 6941225 M100PQS31 53573752 22A05837 Suspect KALMAR – SOLUTIONS 25Jan2022 6941225 M100PQS31 53573752 22A05839 Suspect KALMAR – SOLUTIONS 25Jan2022 6941225 M100PQS31 53573752 22A05849 Suspect KALMAR – SOLUTIONS 25Jan2022 6941225 M100PQS31 53573752 22A05858 Suspect KALMAR – SOLUTIONS 25Jan2022 6941225 M100PQS31 53573752 22A05870 Suspect KALMAR – SOLUTIONS 25Jan2022 6941225 M100PQS31 53573752 22A05880 Suspect KALMAR – SOLUTIONS 25Jan2022 6941225 M100PQS31 53573752 22A05953 Suspect KALMAR – SOLUTIONS 25Jan2022 6941225 M100PQS31 53573752 22A05957 Suspect KALMAR – SOLUTIONS 25Jan2022 6941225 M100PQS31 53573752 22A05959 Suspect KALMAR – SOLUTIONS 25Jan2022 6941225 M100PQS31 53573752 22A05965 Suspect 6
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Data Classification: Public / Internal / Restricted / Confidential 1 (2) {{ Registered Dealer}} {{ Dealer Address }} {{Dealer City}} {{ Zip Code }} USA {Aug 24, 2022} Important Safety Recall This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. RE: Safety Recall 22V566 – Steering Gear Assembled Incorrectly Dear Kalmar Dealer: Kalmar has decided that a defect, which relates to motor vehicle safety, exists in certain Ottawa T2 model terminal tractors manufactured between June 14, 2021 and July 20, 2022. As a result of this decision Kalmar has initiated a recall of the affected vehicles. Our investigation, in conjunction with R.H. Sheppard Co., Inc., has determined that certain 2021-2022 Kalmar Ottawa T2 vehicles have steering gears that may have been assembled incorrectly, which can cause the gears to fracture. A fractured steering gear can cause a loss of steering control, increasing the risk of a crash. In order to remedy the situation, customers should contact Kalmar Product Support. R.H. Sheppard has provided Kalmar with a list of potentially defective serial numbers. A new steering gear will be provided under warranty. The remedy should be performed at no cost to the customer and Kalmar / R.H. Sheppard will reimburse dealers for their work. Kalmar is putting together further service information on verifying the potentially defective steering gear. Kalmar Solutions LLC Business identity code 415 East Dundee Street 71-0891083 Ottawa, Kansas USA Registered office Tel +18882296300 415 East Dundee Street www.kalmarglobal.com Ottawa, Kansas USA Data Classification: Public / Internal / Restricted / Confidential If you believe Kalmar has failed or is unable to remedy the defect within a reasonable time you may wish to write to the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey Ave, SE, Washington, DC 20590; or call the Vehicle Safety Hotline at 1-888-327- 4236 or go to http://www.safercar.gov. If you have any questions or concerns regarding this repair, contact the Kalmar Product Support Department at 1-785-229-6327. Yours sincerely, Eric Swanson Brian Goudreau Product Safety and Standards Engineer Global Warranty Supervisor 2
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OMB Control No.: 2127-0004 Part 573 Safety Recall Report 22V-566 The information contained in this report was submitted pursuant to 49 CFR §573 Manufacturer Name : Kalmar Solutions, LLC Submission Date : AUG 03, 2022 NHTSA Recall No. : 22V-566 Manufacturer Recall No. : NR Manufacturer Information : Manufacturer Name : Kalmar Solutions, LLC Address : 415 E. Dundee Street Ottawa KS 66067 Company phone : 785-229-6341 Population : Number of potentially involved : 110 Estimated percentage with defect : 100 % Vehicle Information : Vehicle 1 : 2021-2022 Kalmar Ottawa T2 Ottawa T2 Vehicle Type : BUSES, MEDIUM & HEAVY VEHICLES Body Style : Power Train : NR Descriptive Information : Kalmar’s supplier, R.H. Sheppard Co., Inc. has filed a NHTSA safety recall, 22E-047, indicating that: “A small number of steering gears were assembled without the required number of recirculating balls. The recall population was determined by identifying the oldest production lot associated with a gear failure, and including all production from that lot to the date in February 2022 when the improvements in the assembly process were instituted.” Kalmar has received a list of 86 suspect units from Sheppard used in production and 24 suspect units used for aftermarket parts support. This recall, while related to Sheppard’s recall 22E-047, is specific to the units that Kalmar has purchased from Sheppard and relates to Kalmar’s responsibility to inform our end customers. This recall affects model year 2021 and 2022 Kalmar Ottawa T2 terminal tractors. Production Dates : JUN 14, 2021 – JUL 20, 2022 VIN Range 1 : Begin : NR End : NR Not sequential Description of Defect : Description of the Defect : As noted in Sheppard recall 22E-047, Steering gear was assembled with fewer than the required number of recirculating balls which can lead to a fracture in the steering gear worm-shaft and loss of vehicle steering. FMVSS 1 : NR FMVSS 2 : NR Part 573 Safety Recall Report 22V-566 Page 2 The information contained in this report was submitted pursuant to 49 CFR §573 Description of the Safety Risk : As noted in Sheppard recall 22E-047, A steering gear with fewer than the required number of recirculating balls may bind when loads are applied. In some cases the balls may align on the same side of the gear’s worm-shaft and concentrated loads may cause the gear’s internal parts to fracture resulting in loss of vehicle steering. Loss of steering increases the likelihood of a crash. Description of the Cause : As noted in Sheppard recall 22E-047, An anomaly in the steering gear recirculating ball insertion operation occurred during assembly. Subsequent rework processes and inspections did not detect the missing recirculating balls. Identification of Any Warning that can Occur : As noted in Sheppard recall 22E-047, Preceding the internal fracture, the steering may be perceived as strained by the driver. No audible or visual warning is available. Involved Components : Component Name 1 : Steering Gear – In production Component Description : Steering gearbox Component Part Number : In production: Kalmar p/n 53573752; Sheppard Model or p/n M100PQS31 Component Name 2 : Steering Gear – In aftermarket sales Component Description : Steering gearbox Component Part Number : In aftermarket sales: Kalmar p/n 90030934; Sheppard Model or p/n M100PQS3 Supplier Identification : Component Manufacturer Name : R.H. Sheppard Co., Inc. Address : 101 Philadelphia Street P.O. Box 877 Hanover Pennsylvania 17331-0877 Country : United States Chronology : Part 573 Safety Recall Report 22V-566 Page 3 The information contained in this report was submitted pursuant to 49 CFR §573 The primary chronology of events comes from the Sheppard recall 22E-047. Kalmar was then informed from Sheppard and from NHTSA several days following the initial Sheppard filing on May 28, 2022. Kalmar received on July 20, 2022 the applicable list of suspect serial numbers applicable to Kalmar models and purchases. Description of Remedy : Description of Remedy Program : Kalmar will inform and support customers with Sheppard’s remedy from Sheppard recall 22E-047: Purchasers will identify the unique serial number imprinted on the recalled equipment. A web-based tool is available after August 1, 2022 to vehicle manufactures and their service networks to classify the serial number. Serial numbers classified as “suspect” must be replaced and serial numbers classified as “not-suspect” may remain in service. Kalmar will inform and support customers based on the list of serialized suspect steering gears that Kalmar has received from Sheppard. How Remedy Component Differs from Recalled Component : As communicated in the Sheppard recall 22E-047, The remedy component was assembled after the recall condition was corrected in production when additional controls were put in place. The remedy component has been verified to have the correct number of recirculating balls. Each remedy component is identifiable by an imprinted unique serial number. Identify How/When Recall Condition was Corrected in Production : As communicated in the Sheppard recall 22E-047, On Feb 10, 2022 the recirculating ball insertion process control was enhanced. Additional process controls and inspectors were added to the process to verify that the correct number of recirculating balls in each steering gear. Recall Schedule : Description of Recall Schedule : NR Planned Dealer Notification Date : AUG 17, 2022 – AUG 17, 2022 Planned Owner Notification Date : AUG 17, 2022 – AUG 17, 2022 * NR – Not Reported
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