NHTSA ID Number: 10211959
Manufacturer Communication Number: PI2107YZ_TSB
TSB/Document Date: 2022-06-03
Summary
SUBSEQUENT REPAIR ACTION: ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2107Y/Z) - This bulletin provides information related to the Technical Service Bulletin previously published (PI2107) titled "Nu 2.0L GDI - Knock Sensor Detection System ECU Logic Improvement". Specifically, this bulletin provides instructions on which procedures to follow if, after installation of the KSDS, any one of the subject vehicles below return to the dealer with Diagnostic Trouble Code (DTC) P1326 (Knock Signal Range/Performance).
GROUP
MODEL
Subsequent Repair Action
2017-19MY
Soul (PS)
w/Nu 2.0L GDI
NUMBER
DATE
PI2107Y/Z
May 2022
SUBSEQUENT REPAIR ACTION
ENGINE REPLACEMENT INSTRUCTIONS
FOR DTC P1326 (PI2107Y/Z)
SUBJECT:
This bulletin provides information related to the Technical Service Bulletin previously published (PI2107) titled
“Nu 2.0L GDI - Knock Sensor Detection System ECU Logic Improvement”. Specifically, this bulletin provides
instructions on which procedures to follow if, after installation of the KSDS, any one of the subject vehicles
below return to the dealer with Diagnostic Trouble Code (DTC) P1326 (Knock Signal Range/Performance).
Model List:
MY
Model
Engine
Production Date
2017-2019
Soul (PS)
Nu 2.0L GDI
July 29, 2016 to December 21, 2018
If DTC P1326 is present, first perform the bearing clearance inspection with the Engine Bearing Clearance
Tester device (SST KQ231-2T110QQK). This device checks the rod bearing clearance by placing air and
vacuum into the cylinder block. Measure the bearing clearance and follow the instructions in this bulletin.
Refer to the flow chart found on pages 2-4, then follow the appropriate procedure as outlined in this bulletin.
Before conducting the procedure, verify the vehicle is included in the list of affected VINs.
A Vehicle Diagnosis Number (VDN) must be created with or without DTC P1326, after scanning for DTCs, prior
to performing PI2107Y/Z. If a VDN is not created, Warranty claim submission issues WILL occur.
NOTICE
To assure complete customer satisfaction, always remember to refer to WebDCS Warranty
Coverage (validation) Inquiry Screen (Service → Warranty Coverage → Warranty Coverage Inquiry)
for a list of any additional campaigns that may need to be performed on the vehicle before returning
it to the customer.
A printed copy is for reference only; publication information can be updated at any time.
Always refer to KGIS for the latest information. After logging in kdealer.com, the newest technical
publications are listed in ‘Service Releases’ and has the latest service information that has been released.
Page 2 of 16
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2107Y/Z)
Flowcharts A/B/C:
Follow the applicable flowchart upon documenting customer complaint for one (1) of the three (3) following
concerns:
A.
DTC P1326 Stored… (Page 2)
B.
ENGINE NOISE… (Page 3)
C.
ENGINE, NO CRANK… (Page 4)
A. DTC P1326 STORED
Create PI2107Y Claim – No Techline PWA Required
Confirm customer complaint
as listed in the RO and if
vehicle was towed in.
Check oil level and
document on the RO
1. Full system DTC scan and
generate VDN
2. Save Freeze frame Data
Perform BCT
BCT Result
PASS
(OK)
Repair Completed
Replace
Knock Sensor
No
KSDS Software
Update available
NO PASS
(NG)
Check for updated
software
Yes
KDS Software
Update
Yes
Replace
Engine
KSDS Software
Update available
Check for updated
software
No
IMPORTANT
Due to recent updates to KDS, always follow the BCT procedure instructions outlined in KDS. You
may refer to SST067 for BCT Procedure/Calibration information.
Note: If any concerns arise during/after completing the flow chart(s), open a Techline case online.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2107Y/Z Soul (PS) May 2022
Page 3 of 16
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2107Y/Z)
B. ENGINE NOISE
Techline PWA Required; Diagnosis only Campaign Possible
Confirm customer complaint
as listed in the RO and if
vehicle was towed in.
Check oil level and
document on the RO
Full system DTC scan
and generate VDN.
Perform BCT
BCT Result
PASS
NO PASS
(NG)
PWA
Process
Replace Engine
Yes
Connecting rod
bearing noise
No
Process Completed
No
Software update
available
Diagnosis coverage
only; any required
repairs are to be
completed using
normal service
procedures.
Do Not Submit as a
Campaign Claim.
Check updated
software
Yes
Refer to PI2107
(As Applicable)
PI210S
KDS Software
Update
IMPORTANT
Due to recent updates to KDS, always follow the BCT procedure instructions outlined in KDS. You
may refer to SST067 for BCT Procedure/Calibration information.
Note: If any concerns arise during/after completing the flowchart(s), open a Techline case online.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2107Y/Z Soul (PS) May 2022
Page 4 of 16
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2107Y/Z)
C. ENGINE NO CRANK
Techline PWA Required; Diagnosis only Campaign Possible
Confirm customer
complaint as listed in the
RO and if vehicle was
towed in.
Measure the
remaining oil in the
crankcase.
There must be at
least 1 quart
remaining in the
crankcase.
Full system DTC scan
and generate VDN
Remove engine
drive belt and spark
plugs
Document engine
rotational torque
VIDEO
Check Max.
Torque Value
(94 lb.ft.)
Under
94 lb.ft.
Perform BCT
Over
94 lb.ft.
See Appendix 1
on page __.
Replace Engine
Create
PI2107 Claim
Oil level in the
crankcase was
less than 1 quart.
PWA
Process
NO PASS
BCT Result
PASS
Process
Completed
No
KSDS Software
update available
Diagnosis coverage
only; any required
repairs are to be
completed using
normal service
procedures.
Do Not Submit as a
Campaign Claim.
Check for updated
software
Yes
Refer to PI2107
(As Applicable)
PI210S
KDS Software
Update
IMPORTANT
Due to recent updates to KDS, always follow the BCT procedure instructions outlined in KDS. You
may refer to SST067 for BCT Procedure/Calibration information.
Note: If any concerns arise during/after completing the flowchart(s), open a Techline case online.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2107Y/Z Soul (PS) May 2022
Page 5 of 16
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2107Y/Z)
SUBJECT:
Engine Replacement Procedure:
1.
Replace the engine assembly by referring to the
“Engine Mechanical System → Engine And
Transaxle Assembly → Engine And Transaxle
Assembly → Repair procedures” chapter in the
applicable Shop Manual on KGIS.
Refer to TSB ENG190 for information regarding
engine replacement practices.
2.
After removal of the engine from the vehicle, remove all components that will need to be transferred
by referring to the applicable Shop Manual on KGIS.
3.
Install all removed components from the old engine block
onto the new engine block
utilizing all parts
from Service Kit(s).
NOTICE
Refer to TSB ENG083 for gasoline direct injection (GDI) specific information, including
related warnings and cautions for handling high fuel pressure system components and
combustion seals must be compressed after installation and before attempting to install into
the cylinder head. Use SST 09353 2B000.
5.
Reinstall the assembled engine and transmission/transaxle into the vehicle.
Be sure to:
•
Fill crankcase with 5W-30 oil (refer to KGIS for oil fill level requirements)
•
Recommended Product: QUARTZ 9000 FUTURE FGC 5W-30 Full Synthetic SN PLUS, QUARTZ
9000 FUTURE XT 5W30 Full Synthetic SN PLUS,
Mobil Super Synthetic 5W30 or above.
If not available, use other brand 5W30 and Full Synthetic type with API SN/SN+/SP, ILSAC
GF4/GF5 or higher service grade.
6.
•
Fill and bleed the cooling system with 50/50 coolant or mixture appropriate for area.
•
Pressurize the fuel system before starting the vehicle.
•
Reset engine adaptive values and perform steering angle sensor calibration.
Confirm that the Rom ID is up-to-date. If not, reflash the ECU to the latest ROM ID available. Refer to
PI2107 – Knock Sensor Detection System ECU Logic Improvement.
7.
Verify proper operation of the vehicle with road test, and with the engine ON (running), erase any
stored DTCs (e.g., EPS, ESC, and TPMS) that may have been set by this procedure. Verify no leaks
exist and ensure engine oil and coolant are at their proper level.
If any DTCs are still active, follow any related diagnosis and repair as needed.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2107Y/Z Soul (PS) May 2022
Page 6 of 16
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2107Y/Z)
SUBJECT:
AFFECTED VEHICLE RANGE:
Model
Production Date Range
Soul (PS)
July 29, 2016 to December 21, 2018
REQUIRED TOOL:
Tool Name
Tool Part No.
Figure
Comments
- 6X better wear protection on critical engine parts than...
- 1.3X better sludge protection than industry standards*
- 3X Stronger against viscosity breakdown than leading full...
- Protection for 10,000 miles between oil changes
- Meets or exceeds the following specifications: API SP/SN...
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TSB/Document ID: PI2107YZ_TSB
Replacement Service Bulletin Number:
MFR Communication Date: 2022-05-05
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: ENGINE AND ENGINE COOLING
MFR Component System:
MFR Component Subsystem:
Previous TSB | Next TSB |
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