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NHTSA ID Number: 10211957

Manufacturer Communication Number: 22R01-S1

TSB/Document Date: 2022-05-19


Summary

Certain 2014 - 2015 Model Year, Fusion and MKZ and 2015 Model Year Mustang Vehicles Brake Stop Lamps Remain On - Under Safety Recall 22S02, in some of the affected vehicles, exposure to a high temperature, high humidity, and high salinity environment is causing the brake pedal “stop bumper” to disintegrate and fall off on some of the affected vehicles resulting in the brake stop lamps remaining on continuously, even when the brake pedal is not applied. If the brake pedal bumper is missing on automatic transmission vehicles, the engine can be started, and the transmission can shift out of park without depressing the brake pedal. For 22R01, owners will be instructed to request a repair under this regional program if their vehicle exhibits brake pedal concerns or if they are concerned about the brake pedals in their vehicles.


David J. Johnson
Director
Service Engineering Operations
Ford Customer Service Division

FordeBay logo Motor Company
P. O. Box 1904
Dearborn, Michigan 48121

May 13, 2022

TO:

All U.S. Ford and LincolneBay logo Dealers

SUBJECT:

Regional Recall 22R01 – Supplement #1
Certain 2014 - 2015 Model Year, Fusion and MKZ and 2015 Model Year MustangeBay logo
Vehicles
Brake Stop Lamps Remain On
Safety Recall 22S02
Certain 2014 - 2015 Model Year, Fusion and MKZ and 2015 Model Year Mustang
Vehicles
Brake Stop Lamps Remain On

REF:

New! REASON FOR THIS SUPPLEMENT
• Attachments: Updated technical instructions for the Fusion and MKZ vehicles.
• Labor Allowances: Updated labor allowances to reflect Fusion, MKZ, Mustang and Hybrid
vehicles.
AFFECTED VEHICLES
Vehicles identified below were not originally sold and are not currently registered in the high ambient
temperature states covered under Safety Recall 22S02.
Vehicle

Model Year

Assembly Plant

Build Dates

Fusion

2014 – 2015

Flatrock

October 1, 2013 through April 19, 2015

MustangeBay logo

2015

Flatrock

February 11, 2014 through July 31, 2015

Fusion / MKZ

2014 – 2015

Hermosillo

October 1, 2013 through April 6, 2015

This program does not apply to vehicles originally sold in, or currently registered in the following
states or countries/territories:
In the United States
Texas
Louisiana
Mississippi
Alabama
Florida
Georgia
South Carolina
North Carolina
Virginia
Hawaii
Affected vehicles are identified in OASIS and FSA VIN Lists.
REASON FOR THIS PROGRAM
Under Safety Recall 22S02, in some of the affected vehicles, exposure to a high temperature, high
humidity, and high salinity environment is causing the brake pedal “stop bumper” to disintegrate and
fall off on some of the affected vehicles resulting in the brake stop lamps remaining on continuously,
even when the brake pedal is not applied. If the brake pedal bumper is missing on automatic
transmission vehicles, the engine can be started, and the transmission can shift out of park without
depressing the brake pedal.
For 22R01, owners will be instructed to request a repair under this regional program if their vehicle
exhibits brake pedal concerns or if they are concerned about the brake pedals in their vehicles.

 Copyright 2022 Ford Motor Company

NOTE: Vehicles identified as originally sold, or currently registered in the high ambient
temperature states are included in Safety Recall 22S02 and can be identified in OASIS.
SERVICE ACTION
Dealers are to replace the brake pedal bumper. This service must be performed on all affected
vehicles at no charge to the vehicle owner.
OWNER NOTIFICATION MAILING SCHEDULE
Owner letters were mailed the week of April 8. 2022. Dealers should repair any affected vehicles that
arrive at their dealerships, whether or not the customer has received a letter.
PLEASE NOTE:
Federal law requires dealers to complete this recall service before a new vehicle is delivered to
the buyer or lessee. Violation of this requirement by a dealer could result in a civil penalty of
up to $21,000 per vehicle. Correct all vehicles in your new vehicle inventory before delivery.
ATTACHMENTS
Attachment I:
Administrative Information
Attachment II:
Labor Allowances and Parts Ordering Information
New! Attachment III: Technical Information
Owner Notification Letters
QUESTIONS & ASSISTANCE
For questions and assistance, contact the Special Service Support Center (SSSC) via the SSSC Web
Contact Site. The SSSC Web Contact Site can be accessed through the Professional Technician
System (PTS) website using the SSSC link listed at the bottom of the OASIS VIN report screen or
listed under the SSSC tab.
Sincerely,

David J. Johnson

 Copyright 2022 Ford Motor Company

ATTACHMENT I
Page 1 of 2
Regional Program 22R01 – Supplement #1
Certain 2014 - 2015 Model Year, Fusion and MKZ and 2015 Model Year Mustang Vehicles
Brake Stop Lamps Remain On
OASIS ACTIVATION
OASIS has been activated since March 25, 2022.
FSA VIN LISTS ACTIVATION
FSA VIN Lists will not be activated for this service action.
SOLD VEHICLES
• Ford has not issued instructions to stop selling/delivering or driving used vehicles under this
regional program.
• Owners can continue to safely drive their vehicles if they ensure the doors are securely
latched without using excessive effort before driving.
STOCK VEHICLES
Use OASIS to identify any affected vehicles in your used vehicle inventory.
DEALER-OPERATED RENTAL VEHICLES
The Fixing America’s Surface Transportation (FAST) Act law effective June 2016 prohibits a rental
company from selling, renting or leasing vehicles subject to a safety or compliance recall. Please
consult your legal counsel for legal advice.
TITLE BRANDED / SALVAGED VEHICLES
Affected title branded and salvaged vehicles are eligible for this recall.
OWNER REFUNDS
• This regional program must still be performed, even if the owner has paid for a previous
repair. Claiming a refund will not close the program on the vehicle.
FordeBay logo Motor Company is offering a refund for owner-paid repairs covered by this program if the
repair was performed before the date of the Owner Notification Letter. This refund offer expires
September 18, 2022.
• Owners are directed to seek reimbursement through authorized dealers or, at their option,
directly through FordeBay logo Motor Company at P.O. Box 6251, Dearborn, MI 48121-6251.
• Dealers are also pre-approved to refund owner-paid emergency repairs that were performed
away from an authorized servicing dealer after the end date specified in the reimbursement
plan. Non-covered repairs, or those judged by Ford to be excessive, will not be reimbursed.
• Refunds will only be provided for the cost associated with brake pedal replacement.
RENTAL VEHICLES
Rental vehicles are not approved for this program.

 Copyright 2022 FordeBay logo Motor Company

ATTACHMENT I
Page 2 of 2
Regional Program 22R01 – Supplement #1
Certain 2014 - 2015 Model Year, Fusion and MKZ and 2015 Model Year Mustang Vehicles
Brake Stop Lamps Remain On
ADDITIONAL REPAIR (LABOR TIME AND/OR PARTS)
Additional repairs identified as necessary to complete the FSA should be managed as follows:
• For related damage and access time requirements, refer to the Warranty and Policy Manual /
Section 6 – Ford & LincolneBay logo Program Policies / General Information & Special Circumstances
for FSA’s / Related Damage.
• For vehicles within new vehicle bumper-to-bumper warranty coverage, no SSSC approval is
required, although related damage must be on a separate repair line with the “Related
Damage” radio button checked.
o Ford vehicles – 3 years or 36,000 miles
o LincolneBay logo vehicles – 4 years or 50,000 miles
• For vehicles outside new vehicle bumper-to-bumper warranty coverage, submit an Approval
Request to the SSSC Web Contact Site prior to completing the repair.
CLAIMS PREPARATION AND SUBMISSION
• Claim Entry: Enter claims using Dealer Management System (DMS) or One Warranty
Solution (OWS) online.
o When entering claims, select claim type 31: Field Service Action. The FSA number
22R01 is the sub code.
o For additional claims preparation and submission information, refer to the Recall and
Customer Satisfaction Program (CSP) Repairs in the OWS User Guide.
• Related Damage/Additional labor and/or parts: Must be claimed as Related Damage on a
separate repair line from the FSA with same claim type and sub code as described in Claim
Entry above.
IMPORTANT: Click the Related Damage Indicator radio button.
• Refunds: Submit refunds on a separate repair line.
- Program Code: 22R01
- Misc. Expense: ADMIN
- Misc. Expense: REFUND
- Misc. Expense: 0.2 Hrs.
o Multiple refunds should be submitted on one repair line and the invoice details for each
repair should be detailed in the comments section of the claim.

 Copyright 2022 Ford Motor Company

ATTACHMENT II
Page 1 of 2
Regional Program 22R01 – Supplement #1
Certain 2014 - 2015 Model Year, Fusion and MKZ and 2015 Model Year Mustang Vehicles
Brake Stop Lamps Remain On
New! LABOR ALLOWANCES
Description

Labor Operation

Labor Time

Replace 1 Brake Pedal Bumper - MustangeBay logo

22R01B

0.3 Hours

Replace 1 Brake Pedal Bumper – Fusion/MKZ/HybrideBay logo

22R01D

0.4 Hours

PARTS REQUIREMENTS / ORDERING INFORMATION
Part Number

Description

Order
Quantity

Claim
Quantity

MR3Z-7583-A
Brake Pedal Bumper
1
1
Order your parts through normal order processing channels. To guarantee the shortest delivery time,
an emergency order for parts must be placed.
DEALER PRICE
For latest prices, refer to DOES II.
PARTS RETENTION, RETURN, & SCRAPPING
Follow the provisions of the Warranty and Policy Manual, Section 1 - WARRANTY PARTS
RETENTION AND RETURN POLICIES. If a replaced part receives a scrap disposition, the part must
be scrapped in accordance with all applicable local, state and federal environmental protection and
hazardous material regulations. Federal law prohibits selling motor vehicle parts or components that
are under safety, compliance, or emissions recall.
EXCESS STOCK RETURN
Excess stock returned for credit must have been purchased from Ford Customer Service Division in
accordance with Policy Procedure Bulletin 4000.

 Copyright 2022 Ford Motor Company

ATTACHMENT II
Page 2 of 2
Regional Recall 22R01 – Supplement #1
Certain 2014 - 2015 Model Year, Fusion and MKZ and 2015 Model Year MustangeBay logo Vehicles
Brake Stop Lamps Remain On
REPLACED FSA PARTS INSPECTION AND SIGN OFF
Effective March 1st 2021 all parts replaced as part of an FSA repair with a repair order open date of
March 1st 2021 or later must be inspected and signed off on the repair order by a member of your
dealers fixed operations management team or an employee the task has been delegated to. If the
task is to be delegated to a non-management employee, the employee needs to be someone other
than the technician who completed the repair and needs to understand the importance of completing
this task consistently and accurately.

All parts replaced as part of an FSA repair should be returned to the parts department
following the Warranty Parts Retention and Return Policies.

Inspect the replaced parts to verify the FSA repair was completed.

If the FSA repair is found to be complete, the designated employee signs the repair order line
or parts return stamp area (electronic or hand signed) for the FSA repair indicating the parts
were inspected and validated to have been replaced.

After the parts have been inspected, they should be handled based on the guidance in the
parts status report in the Online Warranty System (Hold, Return, CORE, Scrap, etc.).

This process is subject to review during warranty audits for FSA repairs with a repair order
open date of March 1st 2021 or later. Any eligible FSA claims requiring parts replacement,
found not to have been inspected and signed off during a warranty audit will be subject to
chargeback and consideration for enrollment into the Dealer Incomplete Recall Repair
Process.
Note: Other approvals (electronic or handwritten) for add-on repair lines, dealer owned vehicle
repairs, and repeat repairs do not qualify as FSA parts inspection approvals. The post repair FSA
parts inspection process (electronic or handwritten) is independent from other warranty approval
requirements. The approval by the designated employee implies that the FSA parts were found to be
replaced and must be able to be clearly identified on the Repair Order. If multiple FSA’s require
approval on a single Repair Order, each applicable occurrence will require individual post repair
approval by the designated employee.

 Copyright 2022 Ford Motor Company

ATTACHMENT III
PAGE 1 OF 4
REGIONAL PROGRAM 22R01-S1

CERTAIN 2014 - 2015 MODEL YEAR MUSTANGeBay logo, FUSION, AND MKZ VEHICLES —
BRAKE PEDAL BUMPER REPLACEMENT
NOTE: For Mustang vehicles proceed to Mustang Service Procedure on Page 1.
NOTE: For Fusion and MKZ vehicles proceed to Fusion and MKZ Service Procedure on Page 2.

MUSTANG SERVICE PROCEDURE
1. Remove the brake pedal bumper by pushing down on the brake pedal and using pliers or a flat blade
screw driver to pull the bumper out. If needed push in the brake switch plunger back for more
clearance. See Figure 1.

BRAKE PEDAL
BUMPER

21428A

FIGURE 1
2. Install the new brake pedal bumper. See Figure 2.

BRAKE PEDAL
BUMPER

21428B

FIGURE 2
CPR © 2022FORD MOTOR COMPANY
DEARBORN, MICHIGAN 48121
05/2022

ATTACHMENT III
PAGE 2 OF 4
REGIONAL PROGRAM 22R01-S1

FUSION AND MKZ SERVICE PROCEDURE
NOTICE: Do not press, pull or otherwise move the brake pedal while removing or installing the stoplamp
switch. The switch must be installed with the booster push rod attached to the brake pedal and
with the brake pedal in the at-rest position. Installing the switch with the brake pedal in any other
position results in incorrect adjustment and damage to the switch.
1. Remove the stoplamp switch. Please follow the Workshop Manual (WSM) procedures in Section
417-01.
2. Insert a hook tool through the stoplamp switch opening and remove the brake pedal bumper. See
Figure 3.
NOTE: Brake pedal assembly removed for clarity.
NOTE: HybrideBay logo vehicles similar.

HOOK
TOOL

BRAKE PEDAL
BUMPER

21428C

FIGURE 3

CPR © 2022FORD MOTOR COMPANY
DEARBORN, MICHIGAN 48121
05/2022

ATTACHMENT III
PAGE 3 OF 4
REGIONAL PROGRAM 22R01-S1

3. Apply a small piece of folded over painters tape to the new brake pedal bumper, and using angled
needle nose pliers position the new brake pedal bumper for installation. See Figure 4.
NOTE: Brake pedal assembly removed for clarity.
NOTE: HybrideBay logo vehicles similar.

ANGLED NEEDLE
NOSE PLIERS

PAINTERS
TAPE
21428D

FIGURE 4
4. Insert a small allen wrench through the stoplamp switch opening and push the new brake pedal
bumper into place. See Figure 5.
NOTE: Brake pedal assembly removed for clarity.
NOTE: HybrideBay logo vehicles similar.

ALLEN
WRENCH

21428E

FIGURE 5

CPR © 2022FORD MOTOR COMPANY
DEARBORN, MICHIGAN 48121
05/2022

ATTACHMENT III
PAGE 4 OF 4
REGIONAL PROGRAM 22R01-S1

5. Remove the painters tape from the new brake pedal bumper. See Figure 6.
NOTE: Brake pedal assembly removed for clarity.
NOTE: Hybrid vehicles similar.

PAINTERS
TAPE
BRAKE PEDAL
BUMPER

21428G

FIGURE 6
6. Insert a 1/4 in. extension through the stoplamp switch opening and push on the new brake pedal
bumper ensuring that it is fully seated into place. See Figure 7.
NOTE: Brake pedal assembly removed for clarity.
NOTE: HybrideBay logo vehicles similar.

1/4 INCH
EXTENSION
BRAKE PEDAL
BUMPER

FIGURE 7
7. Reinstall the stoplamp switch. Please follow the WSM procedures, in Section 417-01.

CPR © 2022FORD MOTOR COMPANY
DEARBORN, MICHIGAN 48121
05/2022

1

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TSB/Document ID: 22R01-S1

Replacement Service Bulletin Number:

MFR Communication Date: 2022-05-13

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: EXTERIOR LIGHTING:BRAKE LIGHTS

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