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NHTSA ID Number: 10201848

Manufacturer Communication Number: SRV-TTB20-001r18

TSB/Document Date: 2021-10-05


Summary

Tips & Tricks. Applicability: Hypermotard 950 MY2022, P.10-Possible validation of errors, Panigale V2 Bayliss 1st Championship 20th Anniversary, P.21-Pre-delivery precaution: check of the correct fork setting


Error “P0919 - Gear
sensor plausibility” with
MIL warning light turning
on and/or failed display of
the engaged gear on the
instrument panel

SRV-TTB-20-001_Rev.18

Notes and Indications - Corrective action

If the error “P0919 - Gear sensor plausibility” occurs, do NOT
replace the gear sensor.
Error “P0919 - Gear
sensor plausibility”

-

It is necessary to check that the engine control unit software
version is updated, then access the “Settings” section and
activate the “Reset of the final drive adaptive parameters”.

STRICTLY CONFIDENTIAL

21

Tips & Tricks – Scrambler Family
no.

1

Symptom

ONLY
Scrambler 800
(all model versions and
MY, excluding Desert
Sled model version)

Subject

Photo

Notes and Indications - Corrective action
We have found that sometimes, during maintenance operations,
the rear brake caliper hose is not correctly positioned along the
frame due to incorrect installation by the technician during
service.

Rear brake hoseeBay logo

Precautions when routing
the rear brake caliper
hose

-

Make sure that the rear brake caliper hose (yellow), passes
outside the left side cover mounting bracket with respect to the
motorcycle centerline and is fixed with the two self-locking ties
(red) as shown in the figure.
The operation of inspection and possible repositioning is very
simple and involves the disassembly of the left side cover only.
Due to a supply error, you may find brackets for soft side bags inside the accessory kit and the presence of a
pair of non-compliant M10X45 screws as they are partially threaded instead of completely threaded, as
shown in the figure.
We ask you to always check that all the kit components are present and correct before installing them and, if
the screws are not correct, order the 2 screws M10X45 part no. 77242713C (the parts in stock have been
reclaimed).
NON-COMPLIANT Screw M10X45

ONLY
Scrambler 1100
(all model versions)
2

Assembly precautions for
Bracket accessory kit for
side panniers part no.
96781361A

SRV-TTB-20-001_Rev.18

COMPLIANT Screw M10X45

Bracket accessory kit for
side panniers part no.
96781361A
We would also like to inform you that there is a label on the kit box, and at the top right it bears numbers
indicating the progressive number and the year of manufacture. The kits that may include the 2 noncompliant M10X45 screws and therefore need to be inspected before proceeding with the installation are
numbers "19053" and “19064".

STRICTLY CONFIDENTIAL

22

Tips & Tricks – Scrambler Family
no.

3

Symptom

ONLY
Scrambler Desert Sled
Scrambler ICON
Scrambler Full Throttle
Model Year 2019 - 2020

Subject

Photo

We inform you that in case of complaints from Customers about a possible oozing
out of front brake fluid from the relevant reservoir, This condition does not affect
the operation of the brake system. it is possible to order the following kit part no.
89340331A as spare part to avoid the symptom in question.
Front brake fluid reservoir

The kit part no. 89340331A includes:
• 2 screws (1)
• Cover (2)
• Membrane (3)
• Baffle (3)

Possible brake fluid leaks
from reservoir cover

4

ONLY
Scrambler 1100
Model Year 2020
(all model versions)

Battery assembly

-

Precautions during PDI:
installation of the battery
on the vehicle

ONLY
Scrambler 1100 PRO
(all versions)
5
Irregular operation at idle
speed and engine power
loss

SRV-TTB-20-001_Rev.18

Notes and Indications - Corrective action

During the installation of the battery on the vehicle and, in any case,
when the motorcycle first comes to the workshop for a service, we
ask you to always check the correct positioning of the exhaust
butterfly valve cable (A) under the retainer (B) and the presence of
the self-locking tie (C).
Make sure the motorcycle positive cable (D) is positioned under the
exhaust butterfly valve cable (A).

Vertical cylinder
LH spark plug cable

-

As a result of continuous quality tests on the product, we have found
a possible irregular operation at idle speed and engine power loss.
This phenomenon is due to a settling of the vertical cylinder LH
spark plug cable on the coil caused by the contact with the fitting of
the oil return pipe from cooler (visible on motorcycle RH side). The
MIL light does not come on.
We ask you to always check the conditions of vertical cylinder LH
spark plug cable and to apply the protective sheath Part no.
4601C581A (cut in half and secured in place with two small selflocking ties) on the fitting of the oil return pipe from cooler to avoid
the above-described phenomenon.

STRICTLY CONFIDENTIAL

23

Tips & Tricks – Streetfighter V4 Family
no.

Symptom

Subject

Photo

Notes and Indications - Corrective action
We would like to inform you that the layout of the side stand cable - gear sensor cable - DucatieBay logo Quick Shift
cable - lambda sensor cable and of the gear sensor connector and cable at the lower crankcase, on the left
side of the motorcycle (as shown in the figure) has been updated starting from frame number
ZDMFA00AALB003932.

1

Updated layout of
motorcycle wiring

Wiring

-

Before installing the wiring cover, apply two L=39mm button ties respecting the dimensions shown in the
figure:

We ask you to respect the new layout of the cables and the gear sensor connector in case of servicing of
the mentioned parts.

SRV-TTB-20-001_Rev.18

STRICTLY CONFIDENTIAL

24

Tips & Tricks – Streetfighter V4 Family
no.

Symptom

2

Interference between
gearchange lever and side
stand

Subject

Gearchange lever/side
stand

Photo

Notes and Indications - Corrective action

As a result of continuous quality tests on the product, we have found a slight interference between the
gear shift control lever and the side stand. This contact is very slight, does not give rise to functional or
aesthetic problems and can only occur in the overtravel phase, when engaging the first gear.
We inform you that no corrective actions are available so far.

We have received some isolated reports of vehicle speed limitation at values below 50 km/h due to the
excessive traction control (DTC) intervention resulting from the installation of the complete titanium
exhaust system part no. 96481652AA. The performed analyses have shown that the front and rear speed
sensor connections were reversed.
In case of interventions on the front (1) and rear (2) speed sensor connectors, please take the utmost care
to their assembly, as shown in the figure, making sure not to reverse the connections.

3

Assembly precautions for
the complete titanium
exhaust system part no.
96481652AA

SRV-TTB-20-001_Rev.18

Complete titanium
exhaust system part no.
96481652AA

STRICTLY CONFIDENTIAL

25

Tips & Tricks – Streetfighter V4 Family
no.

Symptom

Subject

4

Assembly precautions
Anti-theft system kit part
no. 96680811A

Anti-theft system kit
Part no. 96680811A

5

Possible flashing of low
fuel light

Low fuel warning light

Photo

Notes and Indications - Corrective action

Please, be reminded that if anti-theft system kit Part no. 96680811A is installed for model Streetfighter
V4, the anti-theft system/DMS support set (additional wiring with anti-theft system fastening support
bracket) Part no. 96680941BA must be purchased at the same time, as specified on the spare part
catalogue "compatibility" section.

-

We have received some isolated claims about the flashing of low fuel light; this phenomenon is due to an
electric problem of the thermistor resulting in the validation of Error P0460 - Fuel level sensor [Short
circuit to positive or Open circuit].
Please, fill in a Youtech service request and then replace the component by ordering a new spare one Part
no.69928751A.

We have received some isolated reports of a crack in the rear bank RH heat guard at the retaining screw,
as shown in the figure.
6

Possible breakage of the
rear bank RH heat guard

SRV-TTB-20-001_Rev.18

Rear bank RH heat guard
part no. 4601G351B

We would like to inform you that the spare part warehouse has been inspected and only includes the new
conforming components; the part number has not changed so, in case of breakage, it is possible to replace
it under warranty with a new part no. 4601G351B which avoids the above phenomenon.

STRICTLY CONFIDENTIAL

26

Tips & Tricks – Streetfighter V4 Family
no.

Symptom

Subject

Photo

Notes and Indications - Corrective action
We have received isolated reports of possible interference between the battery negative cable and the
battery cover (in particular, the pin fixing the mesh to the cover).
We inform you that in order to avoid the contact described above, we have updated the battery fitting
procedure and in particular that of the ABS negative cable; it is necessary to connect the ABS negative cable
(A) orienting it towards the ignition switch as shown in the figure:

7

Update of pre-delivery
operations: Battery
assembly

Battery assembly

We ask you to follow the new battery fitting procedure during pre-delivery operations and in any case to
always check that the battery is fitted correctly the first time the motorcycle is brought to the workshop.
This new battery mounting procedure cancels and replaces the information contained in the model
introduction bulletin SRV-SRB-20-002.

8

Precautions for the
assembly of DucatieBay logo
Performance carbon
number plate holder kit
part no. 97381161CA

SRV-TTB-20-001_Rev.18

DucatieBay logo Performance
carbon number plate
holder kit part no.
97381161CA

When assembling the DucatieBay logo Performance carbon number
plate holder unit part no. 97381161CA, we remind you to always
apply LOCTITE 243 on the threads of the 2 screws (A) for
fixing the unit to the rear subframe and tighten them to the
specified torque of 6 Nm ± 10% as indicated in the relevant
instructions.

STRICTLY CONFIDENTIAL

27

Tips & Tricks – Streetfighter V4 Family
no.

Symptom

ONLY
Streetfighter V4 MY21
(all versions)
9
New brake master
cylinder and clutch
master cylinder

SRV-TTB-20-001_Rev.18

Subject

Brake master cylinder and
Clutch master cylinder

Photo

-

Notes and Indications - Corrective action
All Streetfighter V4 Model Year 2021 versions are equipped with the new "self-purging" front brake master
cylinder and clutch master cylinder (the previous Model Year featured the "traditional" front brake master
cylinder and clutch master cylinder).
At first sight, they may appear visibly similar to those installed on the Multistrada V4 model (presence of
the hole for hand guards fitting) but they are not the same and cannot be interchanged, as the distance
between centers of the lever as well as the shape of the lever itself are different.

STRICTLY CONFIDENTIAL

28

Tips & Tricks – SuperSport Family
no.

Symptom

Subject

ONLY
SuperSport 950 MY2021
1

Battery
Contact between the
battery and its support

Photo

Notes and Indications - Corrective action

The ongoing tests on the product have revealed the
possibility of contact between the battery and its support,
which causes marks on both surfaces due to vibration.
These marks do NOT affect the correct operation of the
electric system and therefore of the vehicle.
In order to prevent such marks, 4 adhesive pads (C) in
rubber 9X23X1.4 part no. 86612791A have been introduced in
the production line to be applied inside the battery support.

We have received some isolated reports about the possible cracks on the windscreen Plexiglas during
tightening and/or while riding as a result of the stresses of the ground roughness.
2

ONLY
SuperSport 950 MY2021
Possible cracks on
windscreen Plexiglas
close to mounting holes

SRV-TTB-20-001_Rev.18

Windscreen

We would like to inform you that a new windscreen able to avoid the phenomenon described above has
been introduced (there has been no part no. change and all components in stock have been restored).
Finally, please be reminded to always respect the tightening torque of 5 Nm ± 10% indicated for
windscreen retaining screws.

STRICTLY CONFIDENTIAL

29

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TSB/Document ID: SRV-TTB20-001r18

Replacement Service Bulletin Number:

MFR Communication Date: 2021-09-15

MFR Internal Campaign ID/Software Version:

Communication Type: Service Bulletin/Repair Instructions

NHTSA Components: SUSPENSION

MFR Component System:

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