Installing cover for left intake snorkel
Installing seat
Checking headlight beam throw
Final check of work performed

Order No.

1

0G41 - G 310 R
77 22 185 Installing heated handlebar grips

1
Preparatory work
Removing and installing the rear-wheel stand special tool
(motorcycles without centre stand) (Description in item:
46 52 510, Billed as a separate item)
Removing seat
Removing cover for fuel tank
Removing right radiator cowl
Removing front mask with turn indicator
Disengaging headlight
Remove the left handlebar weight
Remove the right handlebar weight

2
Removing throttle grip unit
Information for disconnecting vibration-resistant connectors

ATTENTION
Disconnection of the connector not in compliance with
correct procedure
Damage to locking tab
Push the connector away from the locking tab, do not
lift or bend the locking tab.
Unlock locking tab (1) in direction of arrow (Arrow 1).
Press down locking tab (1) in direction of arrow (arrow
2) and disconnect connector (2).

Order No.

2

Remove the cable strap (arrows).
Remove tensioning strap (1).
Disconnect connector (2).
Loosen connector (3) from holder (4) and work
cable (5) for throttle grip unit clear to the top.

Loosen bolt (1).
Pull off throttle grip unit (2) from handlebars (3).

3
Installing new throttle grip unit

WARNING
Steering angle constrained by routing of cables
or Bowden cables not in compliance with correct
procedure.
Impairment of road safety.
Check the freedom of movement of the handlebars.
Slide new throttle grip unit (1) to multifunction
switch (2) on handlebars (3).
Select position of throttle grip unit (1) so that the
cable (4) is not bent by the multifunction switch (2).
Tighten screw (5).

Order No.

3

Route cable for throttle grip unit (1) and cable for
heated grip (2) and work down.
Route cable for heated grip (2) through front panel carrier to the front.
Install tensioning strap (3).
Ensure freedom of movement of cable for heated
grip (2) when operating the throttle grip (4).

Information for connecting vibration-resistant
connectors
Check if the contact carrier (1) protrudes significantly
from the connector housing (2).
If necessary, hold down the connector housing (2) and
slide contact carrier from the rear at the cable inlet (3)
toward the front until the contact carrier (1) is visible

Ensure that the release tab (1) is unlocked.
Slide connector (2) in direction of arrow (arrow 1).
The connector (2) engages audibly.
Slide connector (2) in direction of arrow (arrow 2) further.
The connector (2) engages audibly.
Slide locking tab (1) in direction of arrow (arrow 3).
The locking tab (1) engages audibly.

Route cable for throttle grip unit (1).
Secure connector (2) on holder (3).
Connect connector (4).
Close the cable strap (arrows).

Order No.

4

4
Removing left handlebar grip
Lift the edge of handlebar grip (1) (Arrow), spray brake
cleaner and spread it under handlebar grip (1) with
compressed air.
Cleaner
Brake cleaner

83 19 2 154 780

Pull off handlebar grip (1).

5
Removing left multifunction switch
Remove screws (1).

Separate housing halves of multifunction switch (1), noting the lug (arrow).
Loosen multifunction switch (1) and let it hang from the
cable.

Order No.

5

6
Preparing handlebars for left heated grip
Slide rubber grommet (1) up.
Loosen lock nut (2) and loosen mirror (3).
Insert drilling template (32 1 531) with the retaining
pin into the multifunction switch bore hole (Arrow) and
clamp tight.
Drill through the handlebars through the drill sleeve (4)
from top and bottom and clean off swarf several times
from drill sleeve (4).
Technical data
Hole diameter
for left heated
grip

Twist
drill Ø

3.5 mm

Remove drilling template (32 1 531).
Secure mirror (3) with lock nut (2) and push rubber
grommet (1) on.
Tightening torques
Left mirror (lock nut) to adapter
M10 x 1.25

22 Nm

7
Secure multifunction switch, left
Hold multifunction switch (1) in position.
Join housing halves of multifunction switch (1), making
sure that the lug (arrow) engages the hole in the handlebar.

Order No.

6

Install screws (1).

8
Installing the left heated grip
Push on heated grip (1).
Bend rubber grip (Arrow) up on the inner edge.
Install screws (2) at top and bottom up to the equipment.
Tightening torques
Heated grip to handlebars
M4 x 10, thread-tapping

2 Nm

9
Inserting heated grip switch in holder
Work cable (1) for heated grip switch (2) through
holder (3).
Clip in heated grip switch (2) in holder (3). Switch engages with audible click.

Order No.

7

10
Installing the switch for grip heating
Remove bolt (1).

Lubricate screw (1).
Lubricant
MP 3 paste

07 55 9 062 476

Install bolt (1).
Tightening torques
Handlebar to handlebar clamp
M8 x 30

Remove bolt (1).

19 Nm

Order No.

8

Lubricate bolt (1).
Lubricant
MP 3 paste

07 55 9 062 476

Install bolt (1).
Tightening torques
Handlebar to handlebar clamp
M8 x 30

19 Nm

Position switch (1) and install with screws (2).

11
with holder for BMW MotorradNavigator OA

Installing the switch for grip heating
Remove screws (3).
Release holder for navigation system (1) from bolts (2).

Order No.

9

Position switches for grip heating (1) and holder for
navigation system (2) with washers (3) on handlebar
clamping block (4).
Install screws (5).

12
Routing cable of left heated grip and heated
grip switch

WARNING
Steering angle constrained by routing of cables
or Bowden cables not in compliance with correct
procedure.
Impairment of road safety.
Check the freedom of movement of the handlebars.
Work cable for left heated grip (1) and cable for heated
grip switch (2) down.
Install tensioning strap (3).
Route cable (1) and cable (2) through front panel carrier (4) to the front.
Secure the cable strap (arrow).

Order No.

10

13
Exposing connector
Remove cable strap (arrow).
Expose connector (1) for power supply and remove
blind cap.

14
Installing the relay box with the wiring harness

WARNING
Steering angle constrained by routing of cables
or Bowden cables not in compliance with correct
procedure.
Impairment of road safety.
Check the freedom of movement of the handlebars.
Connect relay box (1) to back side of control unit (2) on
support for control unit (3).
Route wiring harness (4) through front panel carrier to
the front and secure with cable strap (arrow).

Order No.

11

15
Routing cable and connecting connector
Route wiring harness (1) on front panel carrier (2).
Connect connector for heated grips (3) and (4).
Close the cable strap (arrows).

Connect connector for power supply (1).
Connect connector for heated grip switch (2).
Position connector for optional accessories with blind
cap (3).
Secure plug connections together with cable
strap (arrow) on front panel carrier (4).

16
Follow-up work
Installing right handlebar weight
Installing left handlebar weight
Securing headlight
Installing front mask with turn indicator
Installing right radiator cowl
Installing cover for fuel tank
Installing seat
Checking headlight beam throw
Final check of work performed

Service Information Bulletin
General Electrical Systems

June 4, 2021
61 07 21

RETROFITTING HEATED GRIPS
MODEL
E-Series
K02/11
K03/11

Model Description
G 310 GS
G 310 R

SITUATION
Workshop installation guide "Installing heated grips" not yet available in AIR.
Installation instructions have been modified due to updated wiring harness routing and arrangement.

PROCEDURE
These documents will be added to AIR in the fall of 2021. In the meantime, please use the attached
instructions appropriate for the model of motorcycle being retrofitted.

QUESTIONS REGARDING THIS BULLETIN
Technical inquiries
Warranty inquiries
Parts inquiries

Contact the BMW Technical Support Group via TSARA
Submit an IDS ticket to the Warranty Department
Submit an IDS ticket to the Motorrad Parts Department

© 2021, BMW of North America, LLC. The contents of this document are confidential and should not be shared with third
parties for distribution. All pricing subject to change.
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