NHTSA ID Number: 10200117
Manufacturer Communication Number: 32471 IOM L EF 8
TSB/Document Date: 2021-08-09
Summary
This instruction manual is for use by an authorized service technician to install an Atwood ? hydro flame? furnace. Should you require further information, contact your dealer or Atwood Mobile Products LLC. This furnace design has been certified for installation in recreation vehicles as a MSP Category III furnace. Follow this installation instruction to insure safe operation of the furnace. Failure to install furnace according to this installation instruction nullifies the furnace warranty.
Literature number 32472
hydro flame™
AFL Series Furnaces Models
AFLD35, AFLD40
AFLA35, AFLA40
Atwood Mobile Products
1120 North Main Street • Elkhart, IN 46514
USA & Canada : 1-866-869-3118
Internet: http://www.atwoodmobile.com
Technical Installation Manual
Effective 8/15
English, Français (et Canada)
This instruction manual is for use by an authorized service technician
to install an Atwood – hydro flame™ furnace. Should you require
further information, contact your dealer or Atwood Mobile Products
LLC.
This furnace design has been certified for installation in recreation
vehicles as a MSP Category III furnace. Follow this installation
instruction to insure safe operation of the furnace. Failure to install
furnace according to this installation instruction nullifies the furnace
warranty.
WARNING
Installation of this appliance must be made in accordance with the
written instructions provided in this manual. No agent, representative
or employee of Atwood or other person has the authority to change,
modify or waive and provision of the instructions contained in this
manual.
WARNING
TO THE INSTALLER: LEAVE THIS MANUAL WITH THE
APPLIANCE.
TO THE CONSUMER: RETAIN THIS MANUAL FOR FUTURE
REFERENCE.
SAFETY ALERT SYMBOLS
Avoid possible injury or death
Improper installation, adjustment, alteration, service or maintenance
can cause property damage, personal injury or loss of life. Refer to the
installation instructions and/or owner’s manual provided with this
appliance. A qualified installer, service agency or the gas supplier must
perform installation and service.
Safety Symbols alerting you to potential personal safety
hazards obey all safety messages following these symbols
FOR YOUR SAFETY
WARNING
Avoid possible injury or
death
CAUTION
Avoid possible injury
and/or property damage
Do not store or use gasoline or other flammable vapors and liquids in
the vicinity of this or any other appliance.
WARNING
WARNING
FIRE OR EXPLOSION
Be sure the furnace and all ignition systems are “off” during any type of
refueling and while vehicle is in motion or being towed.
If the information in this manual is not followed exactly, a
fire or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
WHAT TO DO IF YOU SMELL GAS:
Extinguish any open flame.
Evacuate all persons from the vehicle.
Shut off the gas supply at the gas container or
source.
Do not touch any electrical switch, or use any
phone or radio in the vehicle.
Do not start the vehicle’s engine or electric
generator.
Contact the nearest gas supplier or qualified
service technician for repairs.
If you cannot reach a gas supplier or qualified
service technician, contact the nearest fire
department.
Do not turn on the gas supply until the gas
leak(s) has been repaired.
A qualified Service Technician
Service Center or gas supplier must perform
installation and service.
CRITICAL INSTALLATION WARNINGS
DO NOT install furnace on material that restricts return air, like
carpet or any soft material such as vinyl.
DO NOT install furnace where clearance to combustibles cannot be
maintained.
DO NOT modify furnace or intake and exhaust vent in any way.
DO NOT alter furnace for a positive grounding system.
DO NOT hi pot furnace unless electronic ignition system (circuit
board) has been disconnected.
DO NOT use battery charger to supply power to DC model furnace
even when testing.
DO NOT use 120-volt AC current with DC models.
DO NOT use furnace cabinet area as a storage compartment.
DO NOT vent furnace with venting system serving another
appliance.
DO NOT vent furnace to an outside enclosed porch area.
DO NOT use for temporary heating of buildings or structures under
construction.
Protect building materials from degrading from flue gas exhaust.
Protect furnace electrical components from water.
Compartment must be closed when operating unit.
Should the gas supply fail to shut off or if overheating occurs, shut
off the gas valve to the furnace before shutting off the electrical
supply.
DO NOT use this furnace if any part has been under water.
DO NOT use petroleum or citrus type cleaner on plastic parts, as
damage may occur.
AIR FLOW CHECK ....................................................................... 4
FURNACE INSTALLATION .................................................... 4
CAUTION
PERSONAL INJURY
SIDEWALL CUTOUT .................................................................... 4
WALL CUTOUT ....................................................................... 4
All sheet metal edges are sharp care should be taken when
handling or brushing up against them.
SMALL VENT INSTALLATION ..................................................... 5
FLUSH DOOR INSTALLATION .................................................... 5
HARD DUCTING SYSTEMS ......................................................... 5
HORIZONTAL FLOOR DISCHARGE CUTOUT ............................ 6
GAS CONNECTION ...................................................................... 6
WARNING
CARBON MONOXIDE POISONING
CONVERTIBLE GAS CONTROL ............................................ 6
VALVE CONVERSION .................................................................. 7
ORIFICE REPLACEMENT ............................................................ 7
Properly seal vent assembly to prevent carbon monoxide from entering
coach.
DO NOT draw combustion air from living area.
DO NOT vent exhaust air into the living area or an enclosed porch.
ELECTRICAL CONNECTIONS ............................................... 7
12 VOLT DC WIRING .................................................................... 7
120 VOLT AC WIRING .................................................................. 8
THERMOSTAT INSTALLATION ............................................. 8
OPERATING INSTRUCTIONS ................................................ 8
TO SHUT DOWN........................................................................... 9
IGNITION CONTROL DIAGNOSTIC CODES ......................... 9
CARBON MONOXIDE POISONING
Furnace must be installed and vented to these instructions.
Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage.
Improper installation location may cause furnace to produce negative
pressure, affecting combustion air or venting of other appliances.
MODEL SPECIFICATIONS
Models
WARNING
CARBON MONOXIDE POISONING
Properly seal door to prevent carbon monoxide from entering
coach.
Properly adjust draft cap to prevent carbon monoxide from entering
coach.
M
D
25
1
1
1
A
Atwood
Furnace
Cabinet
Size
Input
Btu/hr
Gas
Type
Style
Valve
Model
Rev
AF
L=large
D=12
VDC
35K
1=LP
1=door
A=120
VAC
40K
2=LP/NAT
2=LD (small
vent)
1=
Single
AFLD40
AFLD35
AFLD40
BTU Input
35,000
40,000
35,000
40,000
Duct Static
Pressure
.10” WC
.10” WC
.10” WC
.10” WC
Amperage
(AMPS)
12.5*
12.5*
2.5
2.5
Watts
138
138
154
154
12VDC
12VDC
120VAC
120VAC
Recommended
Return Air
80 in2
80 in2
80 in2
80 in2
Minimum Hard
Duct Return Air
65 in2
65 in2
65 in2
65 in2
Minimum
Discharge Air
48 in2
48 in2
48 in2
48 in2
Type of Gas
Propane
LP
Propane
LP
Propane
LP &
Natural
Gas
Propane
LP &
Natural
Gas
Power Supply
MODEL NOMENCLATURE
AF
AFLD35
A
3=door w/
rear gas
fitting
(WC = WATER COLUMN)
* 20 AMP DECATATED CIRCUIT TO THE FURNACE
4=door
w/pigtail
DIMENSIONS
5=door
w/pigtail
rear gas
fitting
All Models
Width
Height
Depth
Casing
16-1/2”
9”
20”
Door
19-1/4”
9-1/4”
1/4”
Recess Bezel
20-9/16”
11-1/2”
3/8”
5”
5-3/8”
1”
LD Vent
Contents
Weight
Furnace 39
lbs
Boxed 46
lbs
INSTALLATION AND SAFETY CODES
USA and Canada – follow all applicable state and local codes in
the absence of local codes or regulations, refer to current
standards of:
ANSI/NFPA 1192 Recreational Vehicles Code and ANSI/RVIA LV
Low Voltage Systems in Conversion and Recreational Vehicles
CSA Z240.4, Gas-Equipped Recreational Vehicles and Mobile
Housing
National Fuel Gas Code ANSI Z223.1 and/or CAN/CGA B149
This furnace must be installed in accordance with the
manufacturer’s instructions and the manufactured Home
Construction and Safety Standard, Title 24 CFR, part 3280, or
MODEL NOMENCLATURE .....................................................2
MODEL SPECIFICATIONS .....................................................2
DIMENSIONS...........................................................................2
INSTALLATION AND SAFETY CODES....Error! Bookmark not
defined.
INSTALLATION CODES ................ Error! Bookmark not defined.
GENERAL FURNACE INSTALLATIONS ................................ 3
CLEARANCE TO COMBUSTIBLES ............................................. 3
REQUIRED DUCTING ................................................................... 3
REQUIRED DISCHARGE .............................................................. 4
FLEXIBLE DUCTING ................................................................................ 4
2
when such standard is not applicable, the Standard for
Manufactured Home Installations. (Manufactured Home Sites,
Communities and Set-Ups), ANSI A255.1 and/or CAN/CSA-Z240
MH Series M92 Canadian Standard for Mobile Homes.”
ANSI A 255.1 and/or CAN/CSA-Z240.6.2 MH Series, Mobile
Homes
Ground National Electrical Code ANSI/NFPA 70 and/or CSA
C22.1, Part 1
Park Trailers ANSI 1195
GENERAL FURNACE INSTALLATIONS
All models can be installed in either a horizontal or vertical
mounting position horizontal installed units have the gas line
positioned on top or rear, vertical installed units have the must
have the vent located at the floor and gas line at right side and
rear.
Always install furnace through an exterior wall.
DO NOT install furnace near tilt-out rooms, slide-outs, doors or
other projection that could obstruct furnace exhaust.
Locate furnace near midpoint of coach for single furnace
applications.
Installation must provide accessibility if any repairs are necessary
to the furnace. Failure to meet this requirement will create
additional labor costs that will be the responsibility of the installer.
DO NOT install vent in areas where projection or door openings
come within 6” of vent opening.
DO NOT install furnace in an area where wires, pipes or other
objects will interfere with installation or operation of furnace.
DO NOT install furnace on material that restricts return air, such
as directly on carpet, or soft material (like vinyl). If you must install
furnace on carpet or soft material, install furnace on cleats, or on
a wood or metal panel extending the full width and depth of
furnace plus minimum clearance to combustibles.
DO NOT use petroleum or citrus type cleaner on plastic parts, as
damage may occur.
CAUTION: Due to the differences in vinyl siding materials this
appliance should not be installed without first consulting with the
manufacturer of siding.
A gas-fired furnace for installation in a residential garage must be
installed so the burner(s) and the ignition source are located not
less than 18 in (457mm) above the floor and the furnace must be
located or protected to avoid physical damage by vehicles.
DO NOT use petroleum or citrus type cleaner on plastic parts, as
damage may occur.
CLEARANCE TO COMBUSTIBLES
Floorboards, walls & similar combustible building materials must be
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TSB/Document ID: 32471 IOM L EF 8
Replacement Service Bulletin Number:
MFR Communication Date: 2017-12-05
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
MFR Component System:
MFR Component Subsystem:
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