NHTSA ID Number: 10168820
Manufacturer Communication Number: 19B27
TSB/Document Date: 2019-12-05
Summary
Customer Satisfaction Program 19B27 Certain 2019 Model Year F-Super Duty Vehicles Uncured Power Steering Hoses
END COMPANY
DEARBORN,
MICHIGAN 48121
IMPORTANT
INSTALLATION/CHECK
11/2019
HC3C-3504-C* NON AFS LWB
STUD FOR
ILHC
DRAWING
TITLE
I
VGUNASE2
APANDIAN
CROSS FUNCTIONAL TEAMS DEVELOPING THE
350/450STEERING
PICK-UP (DIESEL) W/ HYDRO BOOST
POWER
PUMP
DETAIL
CAD FILE
INSTA
DIVISION
PLANT
FOR
ATTACHMENT III
PAGE 10 OF 21
CUSTOMER SATISFACTION PROGRAM 19B27
12. Install the power steering pump to Hydro-Boost pressure hose bracket retainer. See Figure 18.
• Torque: 48 lb.in (5.4 Nm)
POWER STEERING
PUMP TO
HYDRO-BOOST
PRESSURE HOSE
BRACKET
RETAINER
FRONT OF VEHICLE
1965Q
FIGURE 18
13. Install the convolute to the lower power steering pump to Hydro-Boost pressure hose. See Figure 19.
LH SIDE SHLD)
1 POWER STEERING TUBE END
IMPORTANT INSTALLATION/CHECK
CONVOLUTE
INSTALLED
FRONT
TUBE
ENDOF
INSTALLATION/CHECK
HC3C-3A713-D*
TUB ASY-PWR
STNG RTN
VEHICLE
THE QUICK CONNECT TUBE END
MUST BE PUSHED INTO THE
EXISTING TUBE NUT PORT, ALONG
THE CENTERLINE. THE ASSEMBLY IS
COMPLETE WHEN THE TUBE END
BOTTOMS OUT IN THE PORT WITH
AN AUDIBLE CLICK/SNAP FEEL.
CORRECT ASSEMBLY SHOULD BE
VERIFIED BY PULLING BACK ON THE
QUICK CONNECT TUBE END.
110200
FIGURE 19
2 SECURE AFTER
PUSHING LINE INTO
QUICK CONNECT
FITTING AND
PERFORMING PULL
BACK CHECK 1
STUD FOR
MISSING
STEERING
GEARNUT
ARM
STUD
1965R FOR
MISSING NUT
STUD FOR
MISSING NUT
PLACE COPY HERE
PLACE COPY HERE
COPY(DIESEL)
HERE
350/450 PLACE
PICK-UP
W
FOR LATEST PREFIX, SUFFIX, AND TORQUE SPECIFICATIONS SEE APPROPRIATE “WERS” SCREEN
PRINTED COPIES ARE UNCONTROLLED
CPR © 2019 FORD
MOTOR COMPANY
DEARBORN, MICHIGAN 48121
11/2019
STUD FOR
MISSING NUT
STUD FOR
ATTACHMENT III
PAGE 11 OF 21
CUSTOMER SATISFACTION PROGRAM 19B27
14. Install the convolute to the upper power steering pump to Hydro-Boost and Hydro-Boost to steering
gear pressure hoses. See Figure 20.
CONVOLUTE
INSTALLED
CONVOLUTE
BEING INSTALLED
FRONT OF
VEHICLE
1965S
FIGURE 20
NOTE: If the Hydro-Boost to steering gear pressure hose is to be replaced, do not reassemble the
vehicle or purge the power steering system at this time. Please refer to Page 12 Hydro-Boost to
Steering Gear Pressure Hose Replacement.
15. Install the LH fender splash shield. Please follow the WSM procedures in Section 501-08.
16. Position back the LH side fuse box. See Figure 21.
STUD FOR
MISSING NUT
STUD FOR
MISSING NUT
x2 FOR
STUD
MISSING NUT
FRONT OF
VEHICLE
FIGURE 21
PLACE COPY HERE
1965T
PLACE COPY HERE
17. Purge the power steering system. Please follow the WSM procedures in Section 211-02. PLACE COPY HERE
CPR © 2019 FORD MOTOR COMPANY
DEARBORN, MICHIGAN 48121
11/2019
ATTACHMENT III
PAGE 12 OF 21
CUSTOMER SATISFACTION PROGRAM 19B27
Hydro-Boost to Steering Gear Pressure Hose Replacement
1. Remove the LH fender splash shield. Please follow WSM procedures in Section 501-08.
2. Remove the hose fitting from the steering gear and disconnect the Hydro-Boost to steering gear
pressure hose. See Figure 22.
HYDRO-BOOST TO
STEERING GEAR
PRESSURE HOSE
HC3C-3N999-A*
REINF-PWR STNG TUB CLMP
HC3C-3A696-A*
HC3C-3A696-D*
PMP & PLY ASY
PWR STNG
FRONT OF
VEHICLE
1965U
FIGURE 22
3. Release the retaining clip on the inboard strut tower and near the Hydro-Boost junction.
See Figure 23.
STUD FOR
MISSING NUT
STUD FOR
MISSING NUT
1965V
FIGURE 23
HC3C-3504-C* NON AFS LWB
HC3C-3504-F* NON AFS SWB
HC3C-3504-H* AFS LWB
HC3C-3504-K* CPR
AFS© SWB
2019 FORD MOTOR COMPANY
DEARBORN,
GR ASY-PWR
STNGMICHIGAN 48121
11/2019
STUD FOR
MISSING NUT
GE
PLACE COPY HERE
(020101-5005
FRPLACE
ASY A/P)
COPY HERE
W717610-S439
PLACE COPY HERE
TORQUE 250 ± 37.5 N-m
REFERENCE
(3) REQD
PART MUST COMP
NOTE 1
WSS-M99P9999-A1
DRAFTED IN ACCO
COMPANY ENGINE
STANDARDS VERS
CAD TYPE CAD
ATTACHMENT III
PAGE 13 OF 21
CUSTOMER SATISFACTION PROGRAM 19B27
4. Remove the hose fitting from the Hydro-Boost junction and disconnect the Hydro-Boost to steering
gear pressure hose. See Figure 24.
HYDRO-BOOST
JUNCTION
HYDRO-BOOST
TO STEERING GEAR
PRESSURE HOSE
1965W
FIGURE 24
5. Working through the wheel well, remove and discard the Hydro-Boost to steering gear pressure hose.
See Figure 25.
STUD FOR
MISSING NUT
STUD FOR
MISSING NUT
1965K
FIGURE 25
STUD FOR
MISSING NUT
PLACE COPY HERE
PLACE COPY HERE
PLACE COPY HERE
CPR © 2019 FORD MOTOR COMPANY
DEARBORN, MICHIGAN 48121
11/2019
STUD FOR
MISSING NUT
ATTACHMENT III
PAGE 14 OF 21
CUSTOMER SATISFACTION PROGRAM 19B27
6. Install the new pressure hose coupler into the Hydro-Boost junction. See Figure 26.
• Torque: 46 lb.ft (62 Nm)
1965X
FIGURE 26
7. Working through the wheel well, route the new Hydro-Boost to steering gear pressure hose
upwards to the pressure hose coupler. See Figure 27.
STUD FOR
MISSING NUT
STUD FOR
MISSING NUT
1965M
FIGURE 27
STUD FOR
MISSING NUT
PLACE COPY HERE
PLACE COPY HERE
PLACE COPY HERE
CPR © 2019 FORD MOTOR COMPANY
DEARBORN, MICHIGAN 48121
11/2019
STUD FOR
MISSING NUT
ATTACHMENT III
PAGE 15 OF 21
CUSTOMER SATISFACTION PROGRAM 19B27
8. Install the new Hydro-Boost to steering gear pressure hose into the pressure hose coupler.
See Figure 28.
PRESSURE HOSE
COUPLER
HC3C-3N999-A*
REINF-PWR STNG TUB CLMP
HC3C-3A696-A*
HC3C-3A696-D*
PMP & PLY ASY
PWR STNG
HYDRO-BOOST TO
STEERING GEAR
PRESSURE HOSE
1965Y
FIGURE 28
9. Connect the pressure hose retaining clip into the inboard strut tower. See Figure 29.
STUD FOR
MISSING NUT
STUD FOR
1965Z NUT
MISSING
FIGURE 29
HC3C-3504-C* NON AFS LWB
HC3C-3504-F* NON AFS SWB
HC3C-3504-H* AFS LWB
HC3C-3504-K* AFS SWB
GR ASY-PWR STNG
GE
STUD FOR
MISSING NUT
(020101-5005
PLACE COPY HERE
FR ASY A/P)
PLACE COPY HERE
W717610-S439
TORQUE 250PLACE
± 37.5 COPY
N-m HERE
REFERENCE
(3) REQD
PART MUST COMP
NOTE 1
WSS-M99P9999-A1
DRAFTED IN ACCO
COMPANY ENGINE
STANDARDS VERS
CPR © 2019 FORD MOTOR COMPANY
DEARBORN, MICHIGAN 48121
11/2019
NOTE 4
AVOID CONTAMINATION
STUD FOR
MISSING NUT
NOTE 3
INSTALL AS SHOWN
NOTE 2
NO PART OMISSION OR SUBSTITUTION
NOTE 1
TORQUE CONTROL
NO.
STUD FOR
DESCRIPTION
CONTROL ITEM - THE
ALSO IDENTIFIES
CAD TYPE CAD L
X-OTHER Share
UN
OPER. NO
-----------DESIGN
-------CHECKED
APANDIAN
DETA
VGUNA
SAFE
-----
ATTACHMENT III
PAGE 16 OF 21
CUSTOMER SATISFACTION PROGRAM 19B27
10. Connect the new Hydro-Boost to steering gear pressure hose at the steering gear. See Figure 30.
• Torque: 26 lb.ft (35 Nm)
HYDRO-BOOST TO
STEERING GEAR
PRESSURE HOSE
FRONT OF
VEHICLE
1965U
FIGURE 30
11. Position back the LH side fuse box. See Figure 31.
x
2 FOR
STUD
MISSING NUT
FRONT OF
VEHICLE
FIGURE 31
12. Install the LH fender splash shield. Please follow WSM procedures in Section 501-08.
13. Purge the power steering system. Please follow the WSM procedures in Section 211-02.
STUD FOR
1965T
MISSING
NUT
STUD FOR
MISSING NUT
PLACE COPY HERE
PLACE COPY HERE
PLACE COPY HERE
CPR © 2019 FORD MOTOR COMPANY
DEARBORN, MICHIGAN 48121
11/2019
STUD FOR
MISSING NUT
STUD FOR
ATTACHMENT III
PAGE 17 OF 21
CUSTOMER SATISFACTION PROGRAM 19B27
Power Steering Pump to Steering Gear Pressure Hose Inspection - Vehicles
Equipped with Vacuum Boost
1. Remove the convolute from the power steering pump to steering gear pressure hose. See Figure 32.
CONVOLUTE
BEING REMOVED
FRONT OF
VEHICLE
1965AA
FIGURE 32
2. Inspect the identification code on the rubber section of the power steering pump to steering gear
pressure hose. See Figure 33.
APPROXIMATE
IDENTIFICATION
CODE
LOCATION
STUD FOR
MISSING NUT
STUD FOR
MISSING NUT
FRONT OF
VEHICLE
1965BB
FIGURE 33
STUD FOR
MISSING NUT
PLACE COPY HERE
PLACE COPY HERE
PLACE COPY HERE
CPR © 2019 FORD MOTOR COMPANY
DEARBORN, MICHIGAN 48121
11/2019
STUD FOR
ATTACHMENT III
PAGE 18 OF 21
CUSTOMER SATISFACTION PROGRAM 19B27
3. Compare the identification codes to the list shown below. Is the code with 'F' at the end 01249F and is
the second code equal to or between 1315-1340? See Figure 34.
Yes - Proceed to Step 4.
No - Reinstall the convolute by reversing the removal procedure.
HOSES WITH IDENTIFICATION CODES 01249F
AND 1315 THROUGH 1340 IN THE LOCATIONS
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TSB/Document ID: 19B27
Replacement Service Bulletin Number:
MFR Communication Date: 2019-11-05
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: STEERING
MFR Component System:
MFR Component Subsystem:
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