NHTSA ID Number: 10146192
Manufacturer Communication Number: L583-Rev Z
TSB/Document Date: 2018-10-29
Summary
Operation Name: Hendrickson
Trailer Commercial Vehical Systems Document Name: Comprehensive Warranty Statement, USA and Canada Summary: This document provides warranty terms, conditions, limitations, and claims process instructions for Hendrickson
trailer suspensions, axles, brakes and wheel end assemblies.
Includes:
• Removal of original pin-pull mechanism
SHOCKS
Shock absorber
Shock bracket (upper)
Weld-on
Bolt-on
Shock mount (lower)
INTRAAX®, VANTRAAX®, ULTRAA-K®, HT250US
Includes:
• Removal and replacement of
−− Nut within beam
or
−− Modification / repair per L635
Shock strap
ZMD® Chain Down stop
Options:
Rear-mount shock bracket (lower)
AAL, AAEDT and AAEDL
SLIDER BOX
K-brace reinforcement plate installation
VANTRAAX HKAT 50K (HKA250) only;
quantity of four per slider
Slider box replacement
(HK/HKA/UTK models)
Single (HKA models only)
Tandem
Tridem (HKA models only)
HOURS
0.5
1.5
1.0
1.3
0.5
0.5
1.0
3.0
8.0
12.0
16.0
20
L583 Z
Comprehensive Warranty Statement, USA and Canada
COMPONENT DESCRIPTION
Slider box weld repair
Cross member or K-brace to side rail;
(up to four welds)
Air spring top shim half plate to bottom
of K-brace
Includes:
• Removal and installation of:
−− Air spring
SURELOK®
SURELOK return spring
SURELOK actuator
SURELOK restraint bolt
Includes:
• Adjustment and system check
SURELOK ride height lock assembly
Includes:
• Adjustment and system check
SURELOK retrofit kit (HK/HKA/UTK models)
Bolt-on beam extensions
Weld-on beam extensions
HOURS COMPONENT DESCRIPTION
TIREMAAX rotary union1
Each
Includes:
• Removal and installation of:
−− Hubcap
−− Hubcap gasket
−− Internal axle hose attachment
• For systems prior to April 2012:
−− Spindle end plug, if required
−− OETIKER® hose clamp
TIREMAAX tee fitting 1
Up to four (per trailer)
Each additional (same trailer)
Includes:
• Removal and installation of:
−− Tee fitting guard (if present)
TIREMAAX tire hoses (All models)
First wheel-end (one or two hoses)
Each additional wheel-end (per trailer)
Includes:
• Removal and installation of:
−− Tee fitting guard (if present)
Tire inflation system wiring harness
(HTIS and TIREMAAX EC and CP models)
Premium, ABS-ready harness
Standard, 3-wire adapter plug
1.0
1.3
0.2
0.5
0.5
1.0
2.0
3.0
TIRE INFLATION SYSTEMS
TIREMAAX®
TIREMAAX kit complete installation
Tandem
• TIREMAAX Prepped Hendrickson
axle
6.0
• Non-TIREMAAX prepped Hendrickson
axle 12.0
Each additional axle
• TIREMAAX Prepped Hendrickson
axle
1.0
• Non-TIREMAAX prepped Hendrickson
axle 2.0
TIREMAAX axle hose
1.2
Includes:
• Removal and Replacement
−− Internal axle hose
−− Slack adjuster
TIREMAAX controller assembly (All models)
1.0
TIREMAAX EC target pressure programming
0.2
using the hand-held programming device
(does not require controller assembly removal)
TIREMAAX PRO & CP adjust target pressure
0.5
TIREMAAX indicator lamp (All models)
0.5
TIREMAAX ABS junction harness (All models)
1.0
UBL™ UNDER BEAM LIFT™
UBL air spring (each)
UBL kit
Complete installation (per axle)
UBL bracket removal and installation
Frame bracket attachment (each)
Beam attachment - welded (each)
1
L583 Z
21
HOURS
0.5
0.5
0.2
0.3
0.2
1.0
0.5
1.0
4.5
1.0
1.7
After March 2012, the rotary union was mounted in the hubcap and a tee
fitting was not included.
Comprehensive Warranty Statement, USA and Canada
COMPONENT DESCRIPTION
HOURS COMPONENT DESCRIPTION
WHEEL-END
ABS wheel sensor (one)
1.0
Includes:
• Removal and installation of:
−− Tire/wheel assembly
−− Brake drum
ABS wheel sensor bracket (one)
0.6
Additional labor time may be required for these
items:
• Hub removal (refer to hub hours)
Adjust ABS wheel sensors
0.5
(without dust shields, up to four sensors)
Axle filter
1.0
(Tire/wheel removal not required)
Includes:
• Removal and installation of:
−− Hubcap - replace gasket
−− Spindle end plug - replace
Hub, drum brake
(Removal and Replacement)
1.4
Exception: Auto hauler
2.0
Includes:
• Removal and installation of:
−− Tire / wheel assembly
−− Brake drum
Additional labor time is required for these items:
• Air disc brake, remove and install
1.7
• ABS wheel sensor bracket, replace
0.6
Hubcap/gasket
(tire / wheel removal not required)
−− Up to a quantity of two
0.5
−− Each additional hubcap/gasket
0.2
Inner wheel seal
Drum brake
1.4
Exception: Auto hauler
2.0
Air disc brake
2.5
Exception: Auto hauler
3.1
Includes:
• Removal and installation of:
−− Caliper Assembly
−− Torque caliper to carrier
bolts
Additional labor time is required for these items:
• Bearing cone and cup (in hub) replacement
(inner, outer or both)
0.9
• ABS wheel sensor bracket
0.6
• Lube saturated brake shoes
0.5
WEM (Wheel-end Monitor) replacement (each) 0.2
Wheel-end Play (each wheel-end)
Adjustment and lube (if necessary)
Includes:
• Removal and installation of:
−− Tire/wheel assembly
−− Hubcap
Wheel studs (up to three)
−− More than three (one hub)
22
HOURS
1.0
1.7
2.2
L583 Z
Comprehensive Warranty Statement, USA and Canada
Appendix A: HENDRICKSON
SUSPENSION/AXLE TYPES
The suspension type abbreviations used in the COVERAGE TABLES on page 8 through page 11 are defined
as follows:
SLIDER SUSPENSION SYSTEMS
AAZ
INTRAAX®-SP Integrated Air Slider Suspension
System is a Hendrickson
integrated axle/
beam weldment mounted on a Hendrickson![]()
Z-rail platform slider. In cases where warranty
coverage or components differ for a certain
AAZ model, the specific model will be noted by
one of the following descriptions: AAZNT, AAZL.
HK
HT™ suspensions on K-2 slider box
HKA
VANTRAAX® Integrated Air Slider
Suspension Systems equipped with
INTRAAX axle/beam weldments on a
K-2® slider box. In cases where warranty
coverage or components differ for a
certain VANTRAAX model, the specific
model will be noted by one of the
following descriptions: HKANT, HKAT, HKAL,
HKARL.
HS
HT suspensions on HS slider box
HTZ
Any HT suspension on a Z-rail platform
slider. In cases where warranty coverage
or components differ for a certain HTZ
model, the specific model will be noted
by a similar description to the following:
HTZUS.3.
RS
UTK
PRIMARY FIXED AND LIFTABLE
SUSPENSIONS
Sliding trailing arm suspension,
manufactured by the Dana
Corporation
prior to 2007. Last manufactured by
Hendrickson
2008.
AA
All INTRAAX primary suspensions. In cases
where warranty coverage or components
differ for a certain INTRAAX model, the
specific model will be noted by one of the
following descriptions: AANT, AAT, AAEDT,
AANLS, AANL, AAL, AAEDL.
B2AHT
Non-integrated beam-to-axle suspension
system assembled by Hendrickson
to
include HT and TRLAXLE® components
prior to 01/01/2017 production. See CXU.
CXSL
CONNEX™-ST Self-Steer Suspension
System assembled by Hendrickson
.
CXU
CONNEX™ Unitized Air Suspension
System with Hendrickson
HT suspension
and TRLAXLE assembled by Hendrickson
.
Formally B2AHT.
CXY
CONNEX™ Unitized Air Suspension System
with Hendrickson
HT Y-beam suspension
and TRLAXLE assembled by Hendrickson
.
HT
HT™ Series primary suspensions
RF
Fixed trailing arm suspension,
manufactured by the Dana
Corporation
prior to 2007. Last manufactured by
Hendrickson
2008.
T
T Series primary suspensions.
All ULTRAA-K Integrated Air Slider
Suspension Systems equipped with
INTRAAX axle/beam weldments on a G-rail
slider box. At the time of this publication,
only UTKNT 40K model type applies.
®
HCA®
Hendrickson
Chassis Axle.
INTRAAX Integrated trailer axle as a component of
an INTRAAX suspension.
TRLAXLE® Non-integrated trailer axle only, includes
brackets.
All
L583 Z
Refers to all applicable Hendrickson
suspension/axle descriptions listed above.
23
Appendix B: TRAILER APPLICATIONS
ON‑HIGHWAY
(Dry freight or refrigerated van trailer moving different
types of freight, include city delivery).
• Operation on road surfaces of good to excellent
concrete or asphalt.
• Generally distances are more than 30 miles
between starting and stopping. - LineHaul.
• Pick up and delivery service within cities and/or
suburban areas. – city delivery.
• Three (3) miles between starts/stops (typical). – City
Delivery.
• 100% load going /40% or more load return
(typical).
VOCATIONAL
• Movement of material to and from a job site.
• Movement of production related products, supplies
and tools between job sites.
• Movement of processing equipment and
laboratories on job sites.
• Movement of petroleum or liquid product, gases, to
processing, delivery or fueling sites.
• Movement of wood chips between mills or other
facilities.
• Movement of rock, ore, gravel and minerals between
mine sites and delivery sites.
• Movement of heavy equipment or materials at legal
maximums or special permit loadings.
• Vehicles used for residential refuse / recycle pickup.
• Vehicles operated in commercial / industrial pickup.
• Vehicles used in transfer / relocation on a maximum
grade of 8%, typically greater than 10 miles per trip.
• 90% of operation time on road surfaces of concrete
or asphalt and up to (less than) 10% of operation
time on maintained gravel, crushed rock, hard
packed dirt, landfill or into sandy or muddy job
sites. Vehicles operating less than 90%, refer to
Off‑Highway.
• 100% load going and typical empty return.
• Maximum grades of 12%.
OFF‑HIGHWAY
• Movement of heavy equipment, rock, ore, gravel and
minerals at and between mine sites and property
development delivery sites.
• Movement of farm produce or feed on farm
properties.
• Movement of raw petroleum products; i.e.: oil field
applications.
• Movement of logs, wood chips and wood pulp
between logging sites and / or mills.
• Vehicles operating in ice road environments.
• Vehicles used for refuse / recycle landfill operations.
• Operation exceeding 10% of the time on maintained
gravel, crushed rock, hard packed dirt, landfill, ice
roads, unimproved surfaces such as loose dirt, mud
and sand.
For application requirements, refer to Hendrickson
literature number L707 Hendrickson
Application Guide online at
www.hendrickson-intl.com/TrailerLit.
Call Hendrickson
at 866.RIDEAIR (743.3247) for additional information.
TRAILER COMMERCIAL VEHICLE SYSTEMS
2070 Industrial Place SE
Canton, OH 44707-2641 USA
866.RIDEAIR (743.3247)
330.489.0045 • Fax 800.696.4416
www.hendrickson-intl.com
L583 Rev Z 09-18 ECN 31392
Rev Y 10-17 ECN 30144
Rev X 11-16 ECN 25659
Rev W 02-16 ECN 25093
Hendrickson
Canada
250 Chrysler
Drive, Unit #3
Brampton, ON Canada L6S 6B6
800.668.5360
905.789.1030 • Fax 905.789.1033
Hendrickson
Mexicana
Circuito El Marqués Sur #29
Parque Industrial El Marqués
Pob. El Colorado, Municipio El Marqués,
Querétaro, México C.P. 76246
+52 (442) 296.3600 • Fax +52 (442) 296.3601
Rev V 11-15 ECN 24772
Information contained in this literature was accurate at the time of publication. Product changes may have been made after the copyright date that are not reflected.
© 2018 Hendrickson
USA, L.L.C. All Rights Reserved
Printed in United States of America
- Mixes well with conventional fluids
- Low-moisture formula provides excellent vapor lock...
- Ideal for hydraulic and disc brakes
- Provides an extra margin of safety in extreme braking...
- Mix of polyglycol ethers ensures hot brake-system operation...
- Excellent for ABS, disc and drum brake systems
- Delivers braking power when needed by avoiding a spongy...
- Both wet and dry boiling points exceed the minimum...
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TSB/Document ID: L583-Rev Z
Replacement Service Bulletin Number:
MFR Communication Date: 2018-09-01
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT
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