NHTSA ID Number: 10122274
Manufacturer Communication Number: QRG - 2014 Passa
TSB/Document Date: 2017-11-08
Summary
2014 Volkswagen
Passat Quick Reference Specification Book This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -Vehicle Lifting -ENGINES -Transmissions
97
Emissions Control Overview
1 - Bracket
2 - Catalytic Converter
3 - V-clamp
Tightening specification, refer to Turbocharger Overview
Replace after removing
4 - Seal
Replace after removing
5 - Turbocharger
6 - Front Clamping Sleeve
30 Nm
7 - Bolt
23 Nm
98
VW Passat Quick Reference Specification Book
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February 2014
Engine –
1.8L CPKA, CPRA
VW Passat Quick Reference Specification Book
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February 2014
99
Secondary Air Injection System Overview
1 - Air Filter Housing
2 - O-ring
Coat with engine oil
Replace after removing
3 - Connecting Line
4 - Bracket
5 - Nut
8 Nm
6 - Bracket
7 - Bolt
9 Nm
8 - Seal
9 - Secondary Air Injection Solenoid Valve
10 - Nut
8 Nm
11 - Bracket
12 - Rubber Bushing
100
VW Passat Quick Reference Specification Book
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February 2014
Engine –
1.8L CPKA, CPRA
13 - Secondary Air Injection Pump Motor
Tightening specification, refer to Fuel Supply System
14 - Connecting Line
15 - Bracket
16 - Protection
VW Passat Quick Reference Specification Book
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February 2014
101
Ignition/Glow Plug System – 1.8L CPKA,
CPRA
Ignition System Overview
1 - Bolt
10 Nm
2 - Ignition Coil with Power Output Stage
3 - Spark Plug
30 Nm
4 - Bolt
20 Nm
Replace after removing
5 - Knock Sensor 1 -G616 - Camshaft Position Sensor -G407 - Bolt
9 Nm
8 - Engine Speed Sensor -G289 - Bolt
10 Nm
102
VW Passat Quick Reference Specification Book
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February 2014
Engine –
2.0L CKRA (TDI)
Engine Mechanical – 2.0L
CKRA (TDI)
General, Technical Data
Engine Number Location
The engine number (engine code and serial number) (arrow)
is located at the front of the engine/transmission joint. There
is also a label on the toothed belt guard that shows the engine
code and serial number. Engine codes beginning with C are
four digits. The first 3 digits of the engine code indicate the
displacement and the mechanical structure of the engine. They
are stamped in the cylinder block, including the serial number.
The fourth digit describes the engine output and torque.
VW Passat Quick Reference Specification Book
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February 2014
103
Engine Data
Identification code
Emission values in accordance with
Displacement
liter
Output
kW at RPM
Torque
Nm at RPM
Bore
diameter mm
Stroke
mm
Valves per cylinder
Compression ratio
Fuel
Ignition sequence
Balance shaft module
Catalytic converter
Exhaust Gas Recirculation (EGR)
Turbocharger, Supercharger
Charge Air Cooler (CAC)
Particulate filter
104
CKRA
BIN 5/LEV 2
2.0
103 @ 4000
320 @ 1500 to 2500
81.0
95.5
4
16.5
Diesel
1-3-4-2
Yes
Yes
Yes
Yes
Yes
Yes
VW Passat Quick Reference Specification Book
•
February 2014
Engine –
2.0L CKRA (TDI)
Engine Assembly – 2.0L CKRA (TDI)
Fastener Tightening Specifications
Component
Fastener
size
M6
M7
M8
M10
M12 1)
Bolts and nuts
1)
Nm
10
15
25
40
65
Tightening specification for a M12 collar bolt is 75 Nm.
Engine Mount Tightening Specifications
Step
1
1)
Component
Tighten bolts A 1)
2
Tighten bolts B
1)
3
Tighten bolts C
1)
Nm
40 plus an
additional 90°
(¼ turn)
60 plus an
additional 90°
(¼ turn)
20 plus an
additional 90°
(¼ turn)
Replace fastener(s).
VW Passat Quick Reference Specification Book
•
February 2014
105
Transmission Mount Tightening Specifications
1)
Step
1
Component
Tighten bolts 1
2
Tighten bolts 2
Nm
40 plus an
additional 90°
(¼ turn)
60 plus an
additional 90°
(¼ turn)
1)
1)
Replace fastener(s).
106
VW Passat Quick Reference Specification Book
•
February 2014
Air conditioning compressor-to-accessory bracket bolt
Connecting rod cap-to-connecting rod bolt 1) 3)
Crankshaft bearing cap-to-cylinder block bolt 1)
Crankshaft toothed belt gear-to-crankshaft bolt 1) 2)
Dual mass flywheel-to-crankshaft bolt 1)
Engine speed sensor-to-sealing flange bolt
Generator-to-accessory bracket bolt
Oil spray jet-to-cylinder block bolt
Ribbed Belt Tensioner
Toothed belt idler pulley-to-cylinder block bolt 1)
Toothed belt idler roller-to-cylinder block nut
Vibration damper-to-crankshaft bolt 1)
VW Passat Quick Reference Specification Book
•
Nm
35
20 plus an
additional 90°
(¼ turn)
45
30 plus an
additional 90°
(¼ turn)
65 plus an
additional 90°
(¼ turn)
120 plus an
additional 90°
(¼ turn)
60 plus an
additional 90°
(¼ turn)
5
25
27
35
50 plus an
additional 90°
(¼ turn)
20
10 plus an
additional 90°
(¼ turn)
February 2014
107
Engine –
2.0L CKRA (TDI)
Fastener Tightening Specifications
Component
Accessory bracket-to-belt tensioner bolt 1)
Accessory bracket-to-high pressure fuel pump bolt 1)
Pendulum Support Tightening Specifications
Step
1
1)
Component
Tighten bolts A 1)
2
Tighten bolts B
1)
3
Tighten bolts C
1)
Nm
50 plus an
additional 90°
(¼ turn)
50 plus an
additional 90°
(¼ turn)
100 plus an
additional 90°
(¼ turn)
Replace fastener(s).
108
VW Passat Quick Reference Specification Book
•
February 2014
Item
1, 3 and 10
5
6, 7 and 8
9
2 and 4
A
1)
Engine –
2.0L CKRA (TDI)
Direct Shift Gearbox (DSG®) to Engine, Bolt
Tightening Sequence and Specification
Bolt
Nm
M12 x 65
80
M12 x 65
80
M10 x 50
40
M12 x 70
80
For starter, refer to Electrical Equipment
Alignment sleeves for centering
Replace fastener(s).
VW Passat Quick Reference Specification Book
•
February 2014
109
Crankshaft, Cylinder Block – 2.0L CKRA
(TDI)
Ribbed Belt and Tensioner Overview
1 - Bolt
120 Nm + 90° turn
Replace after removing
2 - Crankshaft Toothed Belt Gear
Coat with engine oil
Replace after removing
3 - Seal
4 - Sealing Flange
5 - Cylinder Block
6 - Alignment Pin
7 - Bolt
Tightening sequence and specification, see Sealing Flange Bolt
Tightening Sequence and Specification below
110
VW Passat Quick Reference Specification Book
•
February 2014
Engine –
2.0L CKRA (TDI)
Sealing Flange Overview
1 - Air Filter Housing
2 - O-ring
Coat with engine oil
Replace after removing
3 - Connecting Line
4 - Bracket
5 - Nut
8 Nm
6 - Bracket
7 - Bolt
9 Nm
8 - Seal
9 - Secondary Air Injection Solenoid Valve
10 - Nut
8 Nm
11 - Bracket
12 - Rubber Bushing
VW Passat Quick Reference Specification Book
•
February 2014
111
Dual Mass Flywheel and Sealing Flange Overview
1 - Bolt
60 Nm + 90° turn
Replace after removing
2 - Dual Mass Flywheel
3 - Sensor Wheel
4 - Engine Speed Sensor -G285 - Bolt
5 Nm
6 - Alignment Pin
7 - Intermediate Plate
8 - Sealing Flange, Flywheel Side
9 - Bolt
Tightening sequence and specification, see Sealing Flange Bolt
Tightening Sequence and Specification below
112
VW Passat Quick Reference Specification Book
•
February 2014
Engine –
2.0L CKRA (TDI)
Crankshaft Overview
1 - Bearing Shell
2 - Bolt
65 Nm + 90° turn
Replace after removing
3 - Bearing Cap
4 - Thrust Washer
5 - Needle Bearing
6 - Crankshaft
7 - Thrust Washer
VW Passat Quick Reference Specification Book
•
February 2014
113
Pistons and Connecting Rod Overview
1 - Piston Rings
2 - Piston
3 - Piston Pin
4 - Lock Ring
5 - Connecting rod
6 - Bearing Shell
7 - Cylinder Block
8 - Connecting Rod Bearing Cap
9 - Oil Spray Jet
10 - Nut
25 Nm
Install without sealant
11 - Bolt
30 Nm + 90° turn
Replace after removing
114
VW Passat Quick Reference Specification Book
•
February 2014
Engine –
2.0L CKRA (TDI)
Fastener Tightening Specifications
Sealing Flange Bolt Tightening
Sequence and Specification
Step
1
2
Component
1 through 10
1 through 6
3
7 through 10
Nm
Hand-tighten
Tighten diagonally in steps to at least
15 Nm
Tighten to 15 Nm
VW Passat Quick Reference Specification Book
•
February 2014
115
Sealing Flange Bolt Tightening
Sequence and Specification
Step
1
- 6X better wear protection on critical engine parts than...
- 1.3X better sludge protection than industry standards*
- 3X Stronger against viscosity breakdown than leading full...
- Protection for 10,000 miles between oil changes
- Meets or exceeds the following specifications: API SP/SN...
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TSB/Document ID: QRG - 2014 Passa
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-18
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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