NHTSA ID Number: 10122274
Manufacturer Communication Number: QRG - 2014 Passa
TSB/Document Date: 2017-11-08
Summary
2014 Volkswagen
Passat Quick Reference Specification Book This document is an overview which covers -General Information -Vehicle Identification -Sales Codes -Vehicle Lifting -ENGINES -Transmissions
•
February 2014
Fuel Delivery Unit/Fuel Level
Sensor Assembly Overview
VW Passat Quick Reference Specification Book
Engine –
1.8L CPKA, CPRA
1 - Locking Ring
110 Nm
2 - Flange
3 - Intake Line
4 - Fuel Level Sensor -G5 - Fuel Delivery Unit
6 - Seal
Replace
•
February 2014
77
Turbocharger – 1.8L CPKA, CPRA
Turbocharger and Mahle Charge
Pressure Actuator -V465- Overview
1 - Heat Shield
2 - Bolt
9 Nm
3 - Bolt
20 Nm
4 - Bolt
9 Nm
5 - Charge Pressure Actuator -V4656 - Bolt
Do not remove the Charge Pressure Actuator -V465-.
Replace turbocharger after loosening bolt.
7 - Nut
7 Nm
78
VW Passat Quick Reference Specification Book
•
February 2014
8 - Bolt
9 - Bolt
7 Nm
VW Passat Quick Reference Specification Book
•
February 2014
Engine –
1.8L CPKA, CPRA
Do not remove the Charge Pressure Actuator -V465-.
Replace turbocharger after loosening bolt.
10 - Turbocharger Recirculation Valve -N24911 - O-ring
Replace after removing
12 - Turbocharger
13 - Spring Clip
14 - O-ring
Replace after removing
15 - Coolant Supply Line
16 - Bolt
9 Nm
17 - Bolt
9 Nm
18 - O-ring
Replace after removing
Coat with engine oil
19 - Bolt
25 Nm
20 - Oil Return Pipe
21 - O-ring
Replace after removing
Coat with engine oil
22 - O-ring
Replace after removing
Coat with coolant
23 - Bolt
9 Nm
24 - Bolt
9 Nm
25 - Coolant Supply Line
26 - Bolt
9 Nm
27 - O-ring
Replace after removing
Coat with coolant
28 - Bolt
30 Nm
29 - Support Brace
30 - Bolt
30 Nm
Lubricate the thread with hot bolt paste before loosening and
installing
31 - Heat Shield
79
Turbocharger and Mahle Charge Pressure
Actuator -V465- Overview (cont’d)
32 - V-Clamp
15 Nm
Replace after removing
33 - Bolt
9 Nm
34 - O-ring
Coat with engine oil
Replace after removing
35 - Oil Supply Line
36 - O-ring
Coat with engine oil
Replace after removing
37 - Seal
Replace after removing
38 - Nut
25 Nm
Replace after removing
39 - Heat Shield
40 - Bolt
4.5 Nm
41 - Bolt
9 Nm
80
VW Passat Quick Reference Specification Book
•
February 2014
Engine –
1.8L CPKA, CPRA
VW Passat Quick Reference Specification Book
•
February 2014
81
Turbocharger and Cooper Charge
Pressure Actuator -V465- Overview
1 - Heat Shield
2 - Bolt
9 Nm
3 - Bolt
20 Nm
4 - Bolt
9 Nm
5 - Charge Pressure Actuator -V4656 - Bolt
Do not remove the Charge Pressure Actuator -V465-.
Replace turbocharger after loosening bolt.
7 - Nut
7 Nm
8 - Bolt
7 Nm
82
VW Passat Quick Reference Specification Book
•
February 2014
9 - Bolt
VW Passat Quick Reference Specification Book
•
February 2014
Engine –
1.8L CPKA, CPRA
Do not remove the Charge Pressure Actuator -V465-.
Replace turbocharger after loosening bolt.
10 - Turbocharger Recirculation Valve -N24911 - O-ring
Replace after removing
12 - Turbocharger
13 - Spring Clip
14 - O-ring
Replace after removing
15 - Coolant Supply Line
16 - Bolt
9 Nm
17 - Bolt
9 Nm
18 - O-ring
Replace after removing
Coat with engine oil
19 - Bolt
25 Nm
20 - Oil Return Pipe
21 - O-ring
Replace after removing
Coat with engine oil
22 - O-ring
Replace after removing
Coat with coolant
23 - Bolt
9 Nm
24 - Bolt
9 Nm
25 - Coolant Supply Line
26 - Bolt
9 Nm
27 - O-ring
Replace after removing
Coat with coolant
28 - Bolt
30 Nm
29 - Support Brace
30 - Bolt
30 Nm
Lubricate the thread with hot bolt paste before loosening and
installing
31 - Heat Shield
32 - V-Clamp
15 Nm
Replace after removing
83
Turbocharger and Cooper Charge Pressure
Actuator -V465- Overview (cont’d)
33 - Bolt
9 Nm
34 - O-ring
Coat with engine oil
Replace after removing
35 - Oil Supply Line
36 - O-ring
Coat with engine oil
Replace after removing
37 - Seal
Replace after removing
38 - Nut
25 Nm
Replace after removing
39 - Heat Shield
40 - Bolt
4.5 Nm
41 - Bolt
9 Nm
84
VW Passat Quick Reference Specification Book
•
February 2014
Engine –
1.8L CPKA, CPRA
VW Passat Quick Reference Specification Book
•
February 2014
85
Charge Air System Overview
1 - Air Guide Hose
2 - Rubber Bushing
3 - Bolt
8 Nm
4 - Charge Air Cooler
5 - Rubber Bushing
6 - Bolt
8 Nm
7 - Rubber Bushing
8 - Rubber Bushing
9 - Gasket
10 - Bolt
7 Nm
11 - Air Guide Hose
12 - Spring Clip
13 - Bolt
7 Nm
86
VW Passat Quick Reference Specification Book
•
February 2014
14 - Air Guide Pipe
15 - Bolt
7 Nm
16 - Air Guide Pipe
17 - Bolt
7 Nm
18 - O-ring
19 - Charge Air Pressure Sensor -G3120 - Air Guide Hose
Air Guides with Screw-Type Clamps, Installing
Width
Tightening Specification
-a- = 13 mm wide
-b- = 9 mm wide
5.5 Nm
3 Nm
Engine –
1.8L CPKA, CPRA
Hose
Clmap
1
2
VW Passat Quick Reference Specification Book
•
February 2014
87
Multiport Fuel Injection – 1.8L CPKA,
CPRA
Fuel Rail with Fuel Injectors Overview
1 - Fuel Injector
2 - Support Ring
Replace after removing
3 - Fuel Rail for the-Fuel Injector
9 Nm
4 - Roller Tappet
5 - Fuel Pressure Regulator Valve -N2766 - High Pressure Pump
7 - High Pressure Pump Bolts
8 Nm + 90° turn
Replace after removing
88
VW Passat Quick Reference Specification Book
•
February 2014
Engine –
1.8L CPKA, CPRA
8 - Fuel Supply Line Connection on the High Pressure Pump
40 Nm
Replace after removing
9 - Fuel Supply Line Union Nut
27 Nm
10 - Fuel Supply Line Union Nut
27 Nm
11 - Connections for the Fuel Supply Line on the Fuel Rail
40 Nm
Replace after removing
12 - Bolt
9 Nm
13 - Channel Separating Plate
14 - Seal
15 - Charge-Motion Valve Adjuster (Intake Manifold Flap)
16 - Channel Separating Plate Vacuum Diaphragm (Intake Manifold
Flaps)
17 - Intake Manifold Runner Control Valve -N31618 - Intake Air Temperature Sensor -G42- with Manifold Absolute
Pressure Sensor -G715 Nm
19 - Throttle Valve Control Module -J338-, EPC Throttle Drive -G1867 Nm
20 - Bolt for the Intake Manifold
Tightening specification, see Intake Manifold Overview
21 - Intake Manifold Runner Position Sensor -G33622 - Intake manifold
23 - Fuel Pressure Sensor -G24727 Nm
VW Passat Quick Reference Specification Book
•
February 2014
89
Air Filter Housing Overview
1 - Bolt
1.5 Nm
2 - Air Filter Housing Upper Section
3 - Filter
4 - Snow Screen
5 - Air Filter Housing Lower Section
Bolt 8 Nm
6 - Rubber Buffer
7 - Water Drain Hose
8 - Air Guide
9 - Bolt
3 Nm
10 - Intake Air Guide
11 - Intake Air Guide
90
VW Passat Quick Reference Specification Book
•
February 2014
Engine –
1.8L CPKA, CPRA
12 - Spring Clamp
13 - Spring Clamp
14 - Connecting Pipe
15 - Bolt
5 Nm
16 - Spring Clamp
17 - Air Guide Hose
VW Passat Quick Reference Specification Book
•
February 2014
91
Intake Manifold Overview
1 - Intake Manifold
2 - Intake Manifold Runner Position Sensor -G336-t
3 - Bolt
5 Nm
4 - Intake Air Temperature Sensor -G42- with Manifold Absolute
Pressure Sensor -G715 Nm
5 - O-ring
Replace after removing
6 - Bolt for the Intake Manifold
9 Nm
7 - Threaded Pin for Outer Intake Manifold
9 Nm
8 - Seal
9 - Channel Separating Plate Vacuum Diaphragm (Intake Manifold
Flaps)
10 - Fuel Injector Fuel Rail
92
VW Passat Quick Reference Specification Book
•
February 2014
Engine –
1.8L CPKA, CPRA
11 - Fuel Injectors
12 - Bolt
9 Nm
High pressure line to intake manifold
13 - Bracket
14 - Bolt
5 Nm
15 - Bolt
20 Nm
For the intake manifold bracket
16 - Bolt for Throttle Valve Control Module -J3387 Nm
17 - Nut for the Intake Manifold Support
10 Nm
18 - Intake Manifold Support
19 - Rubber Bushing
5 Nm
20 - Throttle Valve Control Module -J338-, EPC Throttle Drive -G186-,
21 - Seal
Replace after removing
22 - Fuel Pressure Sensor -G24723 - Bolts
9 Nm
Fuel rail to cylinder head
VW Passat Quick Reference Specification Book
•
February 2014
93
High Pressure Pump Overview
1 - Connector
2 - High Pressure Pump Bolt
Tighten by hand
8 Nm + 90° turn
Replace after removing
3 - High Pressure Pump
4 - O-ring
5 - Roller Tappet
6 - High Pressure Pump Bolt
Tighten by hand
8 Nm + 90° turn
Replace after removing
7 - Fuel Supply Line Connection
30 Nm
Replace after removing
94
VW Passat Quick Reference Specification Book
•
February 2014
8 - Bolt
Engine –
1.8L CPKA, CPRA
27 Nm
Lubricate the fuel supply line ball with engine oil
9 - Spring Clamp
10 - Fuel Supply Line
VW Passat Quick Reference Specification Book
•
February 2014
95
Heated Oxygen Sensor Overview,
2 Heated Oxygen Sensors
1 - Connector
2 - Heated Oxygen Sensor -G39- with Oxygen Sensor Heater -Z1955 Nm
3 - Bracket
4 - Oxygen Sensor after Three Way Catalytic Converter -G130- with
Heater or Oxygen Sensor 1 after Catalytic Converter -Z295 - Connector
6 - Underbody Trim
96
VW Passat Quick Reference Specification Book
•
February 2014
Exhaust System, Emission Controls – 1.8L
CPKA, CPRA
Muffler Overview
VW Passat Quick Reference Specification Book
•
February 2014
Engine –
1.8L CPKA, CPRA
1 - Exhaust Pipe with Rear Muffler
2 - Bolt
25 Nm
Replace after removing
3 - Separating Point
4 - Mounting Strap
5 - Bolt
Tightening specification, refer to Fuel Supply System
6 - Bolt
Tightening specification, refer to Fuel Supply System
7 - Rear Tunnel Bridge
8 - Nut
20 Nm
- 6X better wear protection on critical engine parts than...
- 1.3X better sludge protection than industry standards*
- 3X Stronger against viscosity breakdown than leading full...
- Protection for 10,000 miles between oil changes
- Meets or exceeds the following specifications: API SP/SN...
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TSB/Document ID: QRG - 2014 Passa
Replacement Service Bulletin Number:
MFR Communication Date: 2014-02-18
MFR Internal Campaign ID/Software Version:
Communication Type: Service Bulletin/Repair Instructions
NHTSA Components: EQUIPMENT ADAPTIVE/MOBILITY
MFR Component System:
MFR Component Subsystem:
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